Alpha-InnoTec VenTower Operating Manual Download

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Air/Water Heat Pumps

Indoor Installation

Operating Manual

VenTower

83030600dUK – Translation into English of the original German operating manual

Summary of Contents for VenTower

Page 1: ...UK Air Water Heat Pumps Indoor Installation Operating Manual VenTower 83030600dUK Translation into English of the original German operating manual ...

Page 2: ...s comply with the parameters for the respective model This operating manual is intended only for persons assigned to work on or operate the unit Treat all constituent parts confidentially The information contained herein is protected by copyright No part of this manual be reproduced transmitted copied stored in electronic data systems or translated into another language either wholly or in part wi...

Page 3: ...cation 12 Transport to installation location 13 Installation 14 DOMESTIC HOT WATER TANK INTEGRATION 15 Integration in a KHZ LW 15 INSTALLATION OF THE VENTILATION DUCT 16 Outdoor supply air and exhaust air integration 16 Extract air integration KHZ LW only 17 ELECTRICAL CONNECTIONS 18 CONTROL UNIT OF THE VENTILATION AND DOMESTIC HOT WATER MODULE 20 FLUSHING FILLING AND BLEEDING THE SYSTEM 20 Flushi...

Page 4: ...n the unit have been altered modified or removed without the explicit written consent of the manufacturer EC conformity The unit bears the CE mark of conformity EC declarations of conformity page 39 Safety The unit is safe to operate for its intended use The construction and design of the unit conform to the current state of the art standards all relevant DIN VDE regulations and all relevant safet...

Page 5: ...ed rooms and air is extracted only from rooms with odours and moisture install ventilation grilles in the connecting doors or walls or enlarge the air gap under doors accordingly to ensure unhin dered airflow Customer service For technical assistance please contact your qualified technician or the manufacturer s local service partner For a current list and additional partners of the manufac turer ...

Page 6: ...ventilation system you will be making a contribution for many years to come to spare the environment through low emissions and less use of primary energy You can operate and control the heat pump system with the control element of the heating and heat pump regulator NOTICE Ensure correct controller settings Operating manual of the heating and heat pump regulator Maintenance of the unit ATTENTION K...

Page 7: ...correct po sition To this end follow the instructions on the filter cassette The actual filter has a pre filter upstream of it as more dirt is trapped by the filter during and immediately after the construction phase 8 weeks after moving in and starting up the ventilation for the first time remove these pre filters and dispose of in an environmentally friendly way COUNTERFLOW PLATE HEAT EXCHANGER ...

Page 8: ...t check the two filters at the top right and left hand side of the heat exchanger for dirt first and if necessary replace NOTICE If a geothermal heat exchanger and or a de froster heating is used in conjunction with the ventilation module check the filters of the rele vant units for dirt too and if necessary replace If changing the filter s does not result in any improvement in the unit s air hand...

Page 9: ...afety valve provided by customer for the hot water tank at regular intervals Since an external current anode is built in the anode requires no maintenance It is a good idea to have a maintenance contract with a heating installation company The company will conduct all required maintenance at regular intervals Summer function NOTICE The summer function can only be used in con junction with a geothe...

Page 10: ...jective feelings you can cancel the summer function at any time during the transition period in the spring or autumn by removing the partition from the unit and fit ting the small triangular piece back into the moulded part We recommend not activating the actual heating mode via the heat pump until the supply air can no longer acquire the required heat through op eration of the ventilation module ...

Page 11: ... water heat pump 3 KHZ air water AVAILABLE UNIT VARIANTS KHZ AIR WATER LWC 60 VenTower_300 KHZ LW 60 300 LWC 60 VenTower_400 KHZ LW 60 400 LWC 80 VenTower_400 KHZ LW 80 400 Scope of delivery Exemplary arrangement of the Ventilation and domestic hot water module scope of delivery VenTower ventilation and domestic hot water module with integrated domestic hot water tank enamelled to DIN 4753 insulat...

Page 12: ...d a fire place ADDITIONAL ACCESSORIES ATTENTION Use only original accessories from the manufac turer of the unit Pollen filter filter class F5 accessories for additional cost for the outside air intake area as a substitute for the standard filter Standard filter filter class G4 accessories for additional cost as replacement for the filter s replaced as standard filters in case of servicing Replace...

Page 13: ... transport purposes To prevent transport damage you should transport the unit to its final place of installation in its packed condition on the wooden pallet with packaging using a pallet truck If transport to the final installation location using a pallet truck is not possible you can also transport the ventilation and domestic hot water module on a hand truck TRANSPORT WITH A HAND TRUCK Remove p...

Page 14: ...NTION Lift the unit from the bottom of the unit only Never exert lifting or transport pressure on the top part of the unit area with fold open door Place the ventilation and domestic hot water module on a firm load bearing and horizontal surface preferably insulated against structural sound Ensure that the floor is designed to carry the total weight weight of ventilation and domestic hot water mod...

Page 15: ...ctives Flush the smooth tube heat exchanger of the domestic hot water tank with water before connecting the heating water pipes Ensure the connecting pipe lengths are as short as possible CAUTION Do not exceed the operating pressures specified on the rating plate If necessary install a pressure reducer NOTICE To level out pressure fluctuations or water ham mer in the cold water network and to avoi...

Page 16: ...ct planning OUTDOOR SUPPLY AIR AND EXHAUST AIR INTEGRATION First fit bends and or approx 1 0 m insulated flexible hose or flexible pipe to the connection for outdoor air at the ventilation and domestic hot water module If necessary fit insulated hose pipe to the supply air and exhaust air connection too For the connection positions see dimensional drawings KHZ air water page 2834 To do this push t...

Page 17: ... with the KHZ LW 1 Intake cover with opening 2 Connecting sleeves Attach this intake cover on the short straight duct of the air duct system accessory which must be purchased which then becomes the intake duct Assembly and installation of the air ducts section in the operating manual of the air water heat pump Install the intake duct on the rear of the air water heat pump with the help of the unit...

Page 18: ...ensor cable fed out of the rear of the ventilation and domestic hot water module in the factory through the cable sleeves and into the heat pump 1 230V power supply cable three core 2 Fan control cable with plug 3 External current anode monitoring cable and sensor cable For position of the cable sleeves see dimensional drawing for the respective unit type Push the cables through the cable duct in ...

Page 19: ... heat pump controller NOTICE The plug of the fan control cable is not properly fixed until it has latched into position Connect the external current anode monitoring cable and sensor cable for the domestic hot water tank of the ventilation and domestic hot water module to the system circuit board of the heating and heat pump controller in accordance with the terminal diagram of the ventilation and...

Page 20: ...e quired drinking water quality ATTENTION Before flushing and filling the hot water tank the drain pipe of the safety valve must be con nected Do not exceed the response pressure of the safety valve Open domestic cold water inlet valve on domestic hot water tank Open the domestic hot water valves at the taps Flush the domestic hot water tank until no more air discharges from the valves at the taps...

Page 21: ...operating manual Ensure that the domestic hot water tank of the ventilation and domestic hot water module is filled and the shut off valves are open Now please follow the instructions described in the Commissioning section of the operating manual for the heat pump Dismantling DANGER Danger of fatal injury due to electric current Electrical connections may be worked on only by qualified electrician...

Page 22: ...t 100 Pa external compression m h Degree of heat recovery dry at AU 5 C and forced ventilation EC fan with constant flow rate control integrated yes no Hot water tank module Tank capacity l Maximum operating pressure bar Maximum hot water operating temperature C Maximum heating water operating temperature C Heat exchanger area m Corrosion protection impressed current anode integrated yes no Electr...

Page 23: ...notice 83030600dUK Translation into English of the original German operating manual ait deutschland GmbH VT 400 ı 205 70 ı 400 370 84 275 10 95 110 2 1 18 ı 350 813303b VT 300 ı 205 50 ı 300 300 84 275 10 95 110 2 1 6 ı 114 813302b ...

Page 24: ...4 1 11 1 11 1 146 3 277 205 812024 pA Bezeichnung Externe Pressung Seite 1 1 KHZ XX XX 300 Zeichnungsnummer 812024 Datei 812024 Änd ÄM Ersteller Datum PEP 031 2009 Pätzold 22 02 2010 freie externe Pressung des Lüftungsmoduls bei maximaler Drehzahl Volumenstrom 3 1 2 3 3 0 100 200 300 400 500 600 0 50 100 150 200 250 300 m h pA Pa Legend UK81202x 200225 Volume flow pA Free external compression of t...

Page 25: ...5 400 220 8 19 64 19 64 260 08 579 812025 pA Bezeichnung Externe Pressung Seite 1 1 KHZ XX XX 400 Zeichnungsnummer 812025 Datei 812025 Änd ÄM Ersteller Datum PEP 031 2009 Pätzold 22 02 2010 Volumenstrom freie externe Pressung des Lüftungsmoduls bei maximaler Drehzahl 3 1 2 3 3 0 100 200 300 400 500 600 700 800 900 0 50 100 150 200 250 300 350 400 m h pA Pa Legend UK81202x 200225 Volume flow pA Fre...

Page 26: ...00dUK Translation into English of the original German operating manual ait deutschland GmbH Legend UK81202xx Volume flow pA Compression n Ventilator fan speed p1 Power consumption LpA Sound pressure level VenTower_300 Fan characteristic curves ...

Page 27: ...00dUK Translation into English of the original German operating manual ait deutschland GmbH Legend UK81202xx Volume flow pA Compression n Ventilator fan speed p1 Power consumption LpA Sound pressure level Fan characteristic curves VenTower_400 ...

Page 28: ...Durchführungen für Elektro Fühlerkabel Kondensatschlauch Ø i 30 Schlauch für Sicherheitsventil Ø i 19 Heizwasser Draufsicht Rückansicht Bedienteil Brauchwasser Austritt Vorlauf DIN ISO 228 G1 AG Heizwasser Austritt Vorlauf DIN ISO 228 G1 AG Heiz und Brauchwarmwasser Eintritt Rücklauf DIN ISO 228 G1 AG Key UK819330b All dimensions in mm Item Designation A Front view 1 Manometer heating circuit C To...

Page 29: ...s s u a g i t r e F A F e g l o F r u z s l e g e p k c u r d l l a h c S s e d g n u h ö h r E e h c i l b e h r e e n i e g n u t h c i r t f u L R L BS Bedienseite FWS Fertigwandstärke KA Kondensatablauf G Schnitt Einbau im Lichtschacht Kippmass der Wärmepumpe 2000mm Bezeichnung 5 6 7 9 Bei Fertigwandstärke 320 bis 400 B2 Bei Fertigwandstärke 240 bis 320 Bei Fertigwandstärke 320 bis 400 Bezeich...

Page 30: ... e s s u a g i t r e F A F e g l o F r u z s l e g e p k c u r d l l a h c S s e d g n u h ö h r E e h c i l b e h r e e n i e g n u t h c i r t f u L R L BS Bedienseite FWS Fertigwandstärke KA Kondensatablauf G Schnitt Einbau im Lichtschacht Kippmass der Wärmepumpe 2000mm 7 Bezeichnung Bezeichnung B1 Bei Fertigwandstärke 240 bis 320 Bei Fertigwandstärke 320 bis 400 9 B2 Bei Fertigwandstärke 240 b...

Page 31: ...u h c s r e t t e W r e b ü m m 0 0 3 e k r ä t s d n a w g i t r e F S W F KA Kondensatablauf Mindestabstände für Servicezwecke t r e i z u d e r s s a m t s e d n i M s a d f u a s i b e d n ä t s b A n n e W t h c a h c s t h c i L m i u a b n i E t t i n h c S G werden muss man die Luftkanäle einkürzen Dies hat Kippmass der Wärmepumpe 2000mm eine erhebliche Erhöhung des Schalldruckpegels zur F...

Page 32: ...g z t u h c s r e t t e W r e b ü m m 0 0 3 e k r ä t s d n a w g i t r e F S W F KA Kondensatablauf Mindestabstände für Servicezwecke t r e i z u d e r s s a m t s e d n i M s a d f u a s i b e d n ä t s b A n n e W t h c a h c s t h c i L m i u a b n i E t t i n h c S G werden muss man die Luftkanäle einkürzen Dies hat Kippmass der Wärmepumpe 2000mm eine erhebliche Erhöhung des Schalldruckpegels...

Page 33: ...z u d e r s s a m t s e d n i M s a d f u a s i b e d n ä t s b A n n e W e t i e s n e i d e B S B FWS t a h s e i D n e z r ü k n i e e l ä n a k t f u L e i d n a m s s u m n e d r e w e k r ä t s d n a w g i t r e F e g l o F r u z s l e g e p k c u r d l l a h c S s e d g n u h ö h r E e h c i l b e h r e e n i e f u a l b a t a s n e d n o K A K G Schnitt Einbau im Lichtschacht Kippmass der ...

Page 34: ... z u d e r s s a m t s e d n i M s a d f u a s i b e d n ä t s b A n n e W e t i e s n e i d e B S B t a h s e i D n e z r ü k n i e e l ä n a k t f u L e i d n a m s s u m n e d r e w e k r ä t s d n a w g i t r e F S W F e g l o F r u z s l e g e p k c u r d l l a h c S s e d g n u h ö h r E e h c i l b e h r e e n i e f u a l b a t a s n e d n o K A K G Schnitt Einbau im Lichtschacht Kippmass d...

Page 35: ...35 Subject to change without notice 83030600dUK Translation into English of the original German operating manual ait deutschland GmbH Default KHZ lucht water ...

Page 36: ...9 Dirt trap 0 6 mm mesh 15 Mixer circuit three way mixer MK2 3 discharge 30 Spill tray für brine mix 100 Room thermostat for cooling optional 17 Temperature difference regulator 31 Wall breakthrough 101 Controls supplied by customer 19 Mixer circuit four way mixer MK2 charge 32 Inlet pipe 102 Dew point monitor optional 21 Mixer circuit circulation pump FP2 3 33 Brine manifuld 103 Room thermostat f...

Page 37: ...terminal in switch box heat pump L N PE distribution for external 230V devices N disabling contact for ventilation bridge if there is no disabling contact GND L PE GND analogue output 4 0 10V A7 L1 A1 PE Hot water gauge thermostat SPL PEX analogue output 3 0 10V PE X0 X4 L1 Terminals GND L2 TA A9 voltage output 230V L3 1 BUP analogue input 3 0 10V 11 Legend PE L 8 7 Terminals X3 RFV PE 2 ZW2 SST X...

Page 38: ...r sensor A1 A11 TZU ventilation circuit board 2 0 A7 GEB1 ventilation module air output fan Terminal in switch box heat pump GEB2 N R8 A10 X7 terminal in switch box Ven Tower G2 disabling contact for ventilation bridge is there if no disabling contact X7 4 1 3 PE 1 6 X10 air input fan TBW VSK L 2 1 3 R14 acccessory wind vane in the air input duct bridge if there is no wind vane Function 6 air inpu...

Page 39: ... in accordance with the EC Machinery Directive 2006 42 EC Annex II A 97 23 EG 2011 65 EG 2009 125 EG 2010 30 EU 2006 42 EG 2006 95 EG 2004 108 EG 10044046 15063301 15063401 KHZ LW 60 400 Designation of the device s 100561VS46 Heat Pump 100 443 LWC 60 100 440 KHZ LW 80 400 100563VS46 10044146 15063401 LWC 120 10044046 Company Place date Signature Kasendorf 14 12 2015 EN 60529 EN 378 EC Directives S...

Page 40: ...ait deutschland GmbH Industriestraße 3 D 95359 Kasendorf E info alpha innotec de W www alpha innotec de alpha innotec an ait deutschland GmbH brand UK ...

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