Alpha-InnoTec SWC V Series Operating Manual Download Page 18

18

Subject to change without notice  |  83057000jUK – Translation of the original operating manual |  ait-deutschland GmbH

 

When selecting the antifreeze agent, it must be 

ensured that it is compatible with the following 

materials:

 

Brass (CW602N and CW614N)

 

Stainless steel (AISI304, AISI316 and 

AISI316L)

 

Copper (Cu-DHP CW024A - EN1652)

 

Cast iron (EN-GJL-150)

 

Composite (PES 30% GF)

 

EPDM (ethylene propylene diene rubber)

 

● PTFE (Polytetrafluoroethylene)

 

● FKM (fluororubber)

If an antifreeze agent is not compatible with one 

of these materials, it may not be used.

Antifreeze agents from our product range are 

safe with regard to our units and the accessories 

purchased from us and guarantee compatibility 

with the listed materials.

 

Pressure losses must be observed when selec-

ting the antifreeze agent.

 

The antifreeze agent that is selected and used 

must comply with the specifications and require

-

ments of the local authorities and water manage-

ment authorities.

 WARNING

Methanol  and  ethanol  can  give  off  flam

-

mable and explosive gases. Therefore, the 

safety provisions for the anti-freeze must 

be noted and followed!

The hazard markings of all anti-freezes 

used must be noted and the relevant safety 

provisions must be followed.

 

► Make sure that the mixing ratio of water and antif

-

reeze agent meets the required minimum antifree-

ze temperature in the heat source.

 “Technical data / Scope of supply“, from 

page 24

 

For operation of the heat source with water-

antifreeze mixture, ensure that the water used 

fulfils  the  quality  specifications  of  the  heating 

water side.

  “Heating water quality”, from page 19

 

Drain pipe of the safety valve is connected.

 

Room is ventilated.

1.  Flush the heat source system thoroughly.
2.  Mix antifreeze with water thoroughly with the 

required ratio, before adding to the heat source.

3. 

Check  the  concentration  of  the  water-antifreeze 

mixture.

4.  Fill the heat source with the water-antifreeze 

mixture.

 

Fill until the system is air-free.

5.  Fill the unit via the ball valves in the module box.

7.3  Vent the circulation pump of 

the heat source

 

The front panel of the module box is unscrewed.

 NOTE

The figure shows the unit variant with cooling. 

In the unit variant without cooling the circula-

tion pump is located in the same place.

1.  Place vessel for collecting discharging liquid 

under the outlet.

2. 

Undo deflating screw

 (

) in the middle of the cir-

culation pump of the heat source.

 NOTE

The hose connectors are not part of the 

scope of delivery with all KFE ball valves.

3.  Wait until liquid is discharged uniformly.
4. 

Screw  the  deflating  screw

 (

) of the circulation 

pump of the heat source back on tightly.

5.  Screw the front panel of the module box.
6.  Dispose of collected liquid according to the local 

regulations.

7.  Set system pressure to 1 bar.

Summary of Contents for SWC V Series

Page 1: ...UK 83057000jUK Translation of the original operating manual Brine Water Heat Pumps Operating Manual SWCV series...

Page 2: ...the heat source 18 7 4 Flush and fill the heating and domestic hot water charging circuit 19 8 Insulate hydraulic connections 20 9 Set the overflow valve 20 10 Commissioning 21 11 Maintenance 22 11 1...

Page 3: ...erating manual of the expansion board accessories Logbook if included with this unit by the manufacturer Unit sticker The unit sticker contains important information for contact with the manufacturer...

Page 4: ...ren and adults who are not experienced in hand ling the product and do not understand the necessa ry activities and the resulting consequences must be instructed and if necessary supervised by persons...

Page 5: ...com patible way according to the local regulations 2 6 Avoid damage to property Decommissioning draining the heating If the system heat pump is decommissioned or drained after already being filled it...

Page 6: ...ps and energy costs rise In extreme cases the heat exchangers are damaged Fill the system with deionised heating water VE water or with water corresponding to VDI 2035 only low salt operation of the s...

Page 7: ...he following information at the top Unit type product number Serial number unit index The rating plate also contains an overview of the most important technical data Module box variant without cooling...

Page 8: ...porated evaporator the energy for this process is environmental heat and comes from the ground heat source collector borehole heat exchanger or groundwater via intermediate exchanger The gaseous refri...

Page 9: ...rily high domestic hot water temperature note and follow local regulations Do not open windows with gap tilt open continuous ventilation but instead open wide for a short time purge ventilation 4 2 Ma...

Page 10: ...unit by the hydraulic connections If the module box is tilted by more than 45 compressor oil runs into the cooling circuit Do not tilt the unit with installed module box by more than 45 Transport the...

Page 11: ...the installation room and space requirements The table shows the regulations as per EN 378 1 relevant in Germany Refrigerant Limit kg m R 134a 0 25 R 404A 0 52 R 407C 0 31 R 410A 0 44 R 448A 0 39 Tech...

Page 12: ...red if the module box is connected and filled 9 Unit is safely disconnected from the power supply and protected against being switched back on again 1 Remove the front panel of the module box 7 1 Remo...

Page 13: ...ntrol cabinet To do this release the lugs by pressing on the sides of the connectors Pull out the black rectangular connector at the top of the module box 7 Remove the insulation on the hydraulic conn...

Page 14: ...ct the electrical cables Plug both connectors into the electrical control cabinet Ensure that the connectors move eas ily and the lugs latch into position Plug in the black rectangular connector at th...

Page 15: ...at the highest point of the heat source and the heating circuit 4 Recommendation Fit a dirt filter with mesh size 0 9 mm onto the heat source inlet 5 Ensure that the operating overpressures Technical...

Page 16: ...onnector of the network cable into the socket of the control unit 1 NOTE The network cable can be retrofitted at any time 6 5 Installing the control panel NOTE The control can be inserted in a recess...

Page 17: ...Mark 2 drillholes Dimensional drawing Wall mounted bracket page 32 4 If cables are fed in from underneath Break out the web at the bottom in the middle of the wall bracket Use side cutters if necessa...

Page 18: ...t meets the required minimum antifree ze temperature in the heat source Technical data Scope of supply from page 24 For operation of the heat source with water antifreeze mixture ensure that the water...

Page 19: ...ed con sult a company specialising in the treatment of he ating water Keep a system log for hot water heating systems in which relevant planning data is entered VDI 2035 9 Drain pipe of the safety val...

Page 20: ...7 Insulate heat source so that it is vapour diffusion tight 8 Insulate the heating circuit of units with cooling vapour diffusion tight too 9 In units with cooling and capacity 14 kW and higher insul...

Page 21: ...k using the rough checklist has been completed successfully 1 Ensure that the following points are fulfilled completely Clockwise rotating load infeed field is present at the compressor The system is...

Page 22: ...it 11 3 Clean and flush the evaporator and condenser Clean and flush the evaporator condenser strictly according to the manufacturer s regulations After flushing the evaporator condenser with chemical...

Page 23: ...the blockage of the heating circulating pump Insert the screwdriver into the hole press the plunger in the circulating pump against the shaft and release the blocked shaft in the direction of rotation...

Page 24: ...8 65 65 84 92 65 65 Refrigerant type Refrigerant capacity kg R407C 1 16 R407C 1 25 Domestic hot water tank Net volume l Magnesium sacrificial anode Impressed current I Magnesium yes no Domestic hot wa...

Page 25: ...0 Max allowable operating pressure bar 3 3 General unit data Total weight with cooling kg 168 176 180 188 Box weight with cooling Tower weight with cooling kg kg kg kg 103 111 65 65 115 123 65 65 Refr...

Page 26: ...15 20 25 30 TempWQ C Qh kW 35 C 55 C 65 C Max Min 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 0 0 0 5 1 0 1 5 2 0 2 5 VHW m h pHW bar 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 0 0 0 5 1 0 1 5 2 0 2...

Page 27: ...Max Min 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 0 0 0 5 1 0 1 5 2 0 2 5 3 0 VHW m h pHW bar 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 1 1 2 0 0 0 5 1 0 1 5 2 0 2 5 3 0 VWQ m h pWQ bar pHW pHW...

Page 28: ...5 C Max Min 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 VHW m h pHW bar pHW pHW K 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 1 1 2 1 3 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3...

Page 29: ...20 25 30 TempWQ C Qh kW 35 C 55 C 65 C 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 VHW m h pHW bar 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 1 1 2 1 3 0 0 0 5 1 0 1 5 2...

Page 30: ...meter 1 1 Heating water outlet flow Heating water outlet flow 28 28 2 2 Heat source inlet in heat pump Heat source inlet in heat pump optionally at the top on the right or left optionally at the top o...

Page 31: ...1 28 3 2 1 Schutzvermerk ISO 16016 beachten A B C D E F 3 2 1 51 Rp 1 28 140 Rp 5 4 35 7 6 5 4 3 Benennung Anschlussdim Werkstoff Ma stab 1 2 Datum Name Erstellt 20 10 2015 Eberlein toleranz Allgemein...

Page 32: ...4 2014 M 034 2020 Datum 08 12 14 23 06 20 Brueckner Von RE Blatt von Werkstoff Gewicht Ma stab 1 2 1 2 Det Ma stab Datum Name Erstellt Gepr Norm 20 11 14 Brueckner toleranz Allgemein Oberfl chen Artik...

Page 33: ...Oberkante Fertigfussboden Alle Ma e in mm 3 2 1 A B C D E F Schutzvermerk ISO 16016 beachten Keys UK819452 Keys UK819452 All dimensions in mm All dimensions in mm V1 V1 Version 1 Version 1 FS FS Free...

Page 34: ...berkante Fertigfussboden Alle Ma e in mm 4 3 2 1 A B C D E F Schutzvermerk ISO 16016 beachten Keys UK819452 Keys UK819452 All dimensions in mm All dimensions in mm V2 V2 Version 2 Version 2 FS FS Free...

Page 35: ...eiraum f r Servicezwecke OKF Oberkante Fertigfussboden Alle Ma e in mm 4 3 2 1 A B C D E F Schutzvermerk ISO 16016 beachten Keys UK819452 Keys UK819452 All dimensions in mm All dimensions in mm V3 V3...

Page 36: ...36 Subject to change without notice 83057000jUK Translation of the original operating manual ait deutschland GmbH Hydraulic integration heating Unit variant H...

Page 37: ...37 Subject to change without notice 83057000jUK Translation of the original operating manual ait deutschland GmbH Unit variant H with separate buffer tank...

Page 38: ...38 Subject to change without notice 83057000jUK Translation of the original operating manual ait deutschland GmbH Hydraulic integration cooling Unit variant K...

Page 39: ...ine circulation pump Comfort board Expansion board 29 Dirt trap 0 6 mm mesh 15 Mixer circuit three way mixer MK2 3 discharge r o t a l u g e r e c n e r e f f i d e r u t a r e p m e T 7 1 l a n o i t...

Page 40: ...Heating circuit circulating pump Diverting valve for domestic hot water Brine pressure pressostat provided by cust if necessary Energy supplier contact closed on release bridge if no blocking interval...

Page 41: ...ating circuit circulating pump Diverting valve for domestic hot water Brine pressure pressostat provided by cust if necessary Energy supplier contact closed on release bridge if no blocking interval E...

Page 42: ...r supply Compressor output control connector Additional heating output connector input 817413c F1 T10 X100 R20 C1 X8 3 N PE 400V 50Hz X300 X300 Q5 E22 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Bla...

Page 43: ...tor Diverting valve for domestic hot water Mixer installed with cooling option Energy supplier contact closed on release bridge if no blocking interval 817413c K40 4 64kOhm X1 X2 X200 X300 STB X300 Q5...

Page 44: ...413c XJ5 R4 XJ7 R8 2 6kW 22 6kOhm 2 9kW 27 4kOhm X8 X9 R6 R7 B10 X11 XJ15 B11 XJ16 X14 XJ13 X13 K11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 3 3 3 4 5 6 7 AIT 817413 Stromlaufplan ait de...

Page 45: ...output connector input 817437a F1 Q10 X100 R20 RF1 X8 3 PE 400V 50Hz X9 3 N PE 400V 50Hz X300 X300 Q5 E22 1 2 3 4 5 6 7 8 1 2 8 A B C D E F Blatt B 1 3 3 4 5 6 7 AIT 817437 Stromlaufplan ait deutschla...

Page 46: ...connector Diverting valve for domestic hot water Mixer installed with cooling option Energy supplier contact closed on release bridge if no blocking interval 817437a K40 4 64kOhm X1 X2 X200 X300 STB...

Page 47: ...connector 817437a XJ5 R4 XJ7 R8 3 12kW 24 9kOhm X8 X9 R6 R7 B10 X11 XJ15 B11 XJ16 X14 XJ13 X13 K11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 3 3 3 4 5 6 7 AIT 817437 Stromlaufplan ait de...

Page 48: ...g output connector input 817415b F1 Q10 X100 RF1 X8 3 PE 400V 50Hz X9 3 N PE 400V 50Hz X300 X300 Q5 E22 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 1 3 3 4 5 6 7 AIT 817415 Stromlaufplan ai...

Page 49: ...or card connector Diverting valve for domestic hot water Mixer installed with cooling option Energy supplier contact closed on release bridge if no blocking interval 817415b K40 4 64kOhm X1 X2 X200 X3...

Page 50: ...connector XJ4 R3 817415b XJ5 R4 XJ7 R8 4 16kW 23 7kOhm X8 X9 R6 R7 B10 X11 XJ15 B11 XJ16 X14 XJ13 X13 K11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 3 3 3 4 5 6 7 AIT 817415 Stromlaufplan...

Page 51: ...92H3 SWCV 62H3 SWCV 162H3 10068642 10071641 10068742 10072941 EN 60335 1 2 40 EN ISO 13857 EN 61000 3 2 3 3 EN ISO 12100 1 2 EN 55014 1 2 Unit model 10068241 SWC 42H3 SWC 82H3 SWC 102H3 Number Unit mo...

Page 52: ...ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf E info alpha innotec de W www alpha innotec de alpha innotec an ait deutschland GmbH brand UK...

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