Alpha-InnoTec 100699HDV1201 Operating Manual Download

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Subject to technical amendments without prior notice | 83055800gUK – Translation of the original operating manual | ait-deutschland GmbH

LWDV 9

Legend:

Equipement

1~N/PE/230V/50Hz

E20

R20

RF1

T10

-M1

HDP

VENT

VD1

-E20

Function

L1,N,PE: Power supply output compressor

capacitor

Sump heating for compressor 1

High-pressure switch

temperature switch

Fuse

Fuses ventilator

Fan

Compressor

Line reactors

Line Filter

inverter

Distribution box power supply

817449

-BP1

-F2

-BP1

-BP2

-F1

-BP2

-BP

-T10

-F3

-RF1

-R20

-C1

-X8

-F6

-G1

Blatt

Bl.

AIT

817449

Stromlaufplan

ait-deutschland GmbH

PEP006/2017

ÄM999/2018

26.01.2017

07.03.2018

\z21

C
S

VD1

R
PE

L E20

/2.B1

N E20

/2.B1

Mod-B-

/3.C6

Mod-GND

/3.C6

Mod-A+

/3.C6

HDP

brown

25A

blue
PE

1~N/PE/230V/50Hz

6,3A

VENT

0-10V

GND

VEN 0-10V

/3.C5

VEN GND

/3.C5

Änderung

Datum

Bearbeiter

Geprüft

Norm

Name

26.01.2017

Pfleger

-M1

1 2

3 4

brown

blue

brown

L
N
PE

Circuit diagram 1/3

LWDV

Summary of Contents for 100699HDV1201

Page 1: ...UK 83055800gUK Translation of the original operating manual Air Water Heat Pumps Dual outdoor installation Operating Manual LWDV series ...

Page 2: ...er quality 12 8 2 Flushing filling and venting the heating circuit 12 9 Insulation of hydraulic connections 12 10 Setting the overflow valve 13 11 Commissioning 14 12 Maintenance 14 12 1 Basic principles 14 12 2 Maintenance as required 14 12 3 Cleaning and flushing the condenser 15 12 4 Annual maintenance 15 13 Malfunctions 15 14 Dismantling and disposal 15 14 1 Dismantling 15 14 2 Disposal and re...

Page 3: ...tion Operation manual for the heating and heat pump controller Short description of the heat pump controller Operation manual for the extension board acces sory Operation manual for the hydraulic unit 1 3 Symbols and markings Identification of warnings Symbol Meaning Safety relevant information Warning of physical injuries DANGER Indicates an imminent danger re sulting in severe injuries or death ...

Page 4: ...d by persons experienced in handling the product and who are re sponsible for safety Children must not play with the product The product may only be opened by qualified personnel All instructions and information in this operation manu al are intended exclusively for qualified and skilled per sonnel Only qualified and skilled personnel are able to carry out the work on the device safety and correct...

Page 5: ...m and the condenser and open vent valves Blow them clear with compressed air if required Improper action Requirements for minimum scale and corrosion dam age in hot water heating systems Professional planning and commissioning Closed system with regard to corrosion Integration of an adequately dimensioned pres sure maintenance Use of demineralised heating water VE water or water corresponding to t...

Page 6: ... free field installation an extension set can be ordered 3 3 Function Liquid refrigerant is evaporated evaporator The en ergy for this process is ambient heat coming from the outside air The gaseous refrigerant is compressed compressor which increases the pressure and thus also the temperature The gaseous refrigerant at high temperature is liquefied condenser In the process the high temperature is...

Page 7: ...ng agent washing up liquid neutral cleaning agent Do not use any aggressive abrasive acid or chlorine based cleaning agents 5 Delivery storage transport and installation IMPORTANT Damage to the housing and the device components due to heavy objects Do not place any objects that are heavier than 30 kg on the device 5 1 Scope of delivery Check the delivery immediately on receipt for visi ble signs o...

Page 8: ... used the bus cable must be routed through a separate cable conduit separated from the other cables The other two cables also have to be routed using empty conduits on site NOTE The noise immissions of the heat pumps must be taken into account in the respective instal lation plans for air water heat pumps The re spective regional regulations must be complied with 5 3 Unpacking and transport Notes ...

Page 9: ...orizon tal foundation The foundation must not be connect ed to the building Make sure that the foundation is de signed for the weight of the heat pump Floor bracket installation instruction Wall duct installation instruction Installation plans minimum clearances view of foundation NOTE When installing with a wall duct make sure the wall clearance is correct 6 Installation of hydraulic system 6 1 C...

Page 10: ...equired volume of which depends on your device type Technical data scope of supply page 16 9 The lines for the heating are fastened to the wall or ceiling via a fixed point 3 Insert the vent at the highest point of the heating circuit Make sure that the working overpressure Tech nical data scope of supply page 16 is complied with Attach the enclosed sealing plate into the recess in the housing flo...

Page 11: ...e length 30m Permissible type of bus cable 3x0 5 mm Standard shielded ÖLFLEX Pull in the cables and conductors and create the connections 1 Route the pre assembled 8 m cable for the heat pump inside the building to the hydraulic unit 2 Connect the compressor load cable to the hydrau lic unit using the 5 pin plug included in the heat pump scope of delivery load connection to L1 See Terminal diagram...

Page 12: ...pump remains switched on and is not disconnected from the mains Should there be a risk of frost the circulation pumps are activated The following points must be observed if antifreeze is added depending on the concentration of the mixture Heat output of the heat pump is reduced COP value becomes worse In the case of on site circulating pumps the deliv ery rate is reduced in the case of integrated ...

Page 13: ...just the overflow valve accord ing to to the hydraulic system Confirm the IBN assistant or The Set bypass valve menu item is set by default to No The overflow valve adjustment function is deac tivated The UWP control signal is the indication of the currently required pump capacity as a The actual flow rate is the current flow rate meas uring accuracy 200 l h 1 Fully open the overflow valve close t...

Page 14: ...stomer service department In other countries Send the notice of completion for heat pump systems and rough checklist to the manufacturer s local partner 4 Arrange for the heat pump system to be com missioned by the manufacturer s authorised after sales service for a fee 12 Maintenance NOTE We recommend that you conclude a mainte nance agreement with your specialist heat ing company NOTE Water accu...

Page 15: ...ing and heat pump controller 2 Consult the manufacturer s local partner or the factory s customer service Have the fault mes sage and device number ready at hand 14 Dismantling and disposal 14 1 Dismantling 9 The device is disconnected from the power sup ply and protected against being switched back on again 9 The installer is qualified to work on the cooling cir cuit and has the relevant certific...

Page 16: ...aration buffer tank l h l l 1600 60 60 Free pressing Pressure loss Flow rate bar bar l h 0 07 1150 Max allowable operating pressure bar 3 Circulation pump control range min I max l h General unit data Total weight kg 141 00 Weight of heat pump module Compact module Fan module kg kg kg Refrigerant type Refrigerant capacity kg R290 1 05 Electrics Voltage code all pole fuse protection for heat pump A...

Page 17: ... 2018 LWDV 91 1 3 0 1 2 3 4 5 6 7 8 9 10 11 12 13 25 20 15 10 5 0 5 10 15 20 25 30 35 Temp C Qh min max kW 35 C 55 C 65 C 0 00 0 05 0 10 0 15 0 20 0 0 5 1 1 5 2 2 5 m h pmax bar 15 25 35 45 55 65 75 25 20 15 10 5 0 5 10 15 20 25 30 35 40 Temp C Temp C 0 1 2 3 4 5 25 20 15 10 5 0 5 10 15 20 25 30 35 Temp C Pe min max kW 35 C 55 C 65 C Performance curves LWDV Keys UK823296a Keys UK823296a Heating wa...

Page 18: ...nks C C Schnitt Grundplatte Technische Änderungen vorbehalten A B 4 3 2 1 A B C D E F P Dimensional drawings LWDV Keys UK819504 All dimensions in mm Pos Name A Front view B Side view C C Cross section baseplate Pos Name 1 Heating water outlet supply G 1ʺ external thread 2 Heating water inlet return G 1ʺ external thread 3 Vent 4 Nozzle in separate package for condensate drain pipe 5 Cable for power...

Page 19: ... gleichen befinden Der Schutzbereich darf sich nicht auf Nachbargrundstücke oder öffentliche Verkehrsflächen erstrecken Die Wanddurchführung durch die Gebäudehülle ist gasdicht auszuführen Abbildung Sicherheitsabstände zur Wärmepumpe 4 3 2 1 A B C D E F Schutzvermerk ISO 16016 beachten Protection zones safety distances LWDV Keys UK819401 Pos Name WP Heat pump SB Protection zone H1 to the floor 1 D...

Page 20: ...führung Zubehör 5 Kondensatablauf Syphon Aufstellungshinweise Kondensatablauf siehe Bedienungsanleitung 6 Konsole für Wandbefestigung Zubehör 8 Verkleidung Wanddurchführung Zubehör V1 5 4 3 2 1 A B C D E F 4 3 2 1 c b a Zust Änderu PEP 006 PEP 003 ÄM 063 PEP 006 Schutzvermerk ISO 16016 beachten Wall bracket LWDV Keys 819393 1c All dimensions in mm Pos Name V1 Variant 1 A Front view C Top view V De...

Page 21: ...gshinweise Kondensatablauf siehe Bedienungsanleitung 6 Konsole für Wandbefestigung Zubehör 8 Verkleidung Wandkonsole Zubehör 12 Hydraulische Verbindungsleitung V2 5 4 3 2 1 Schutzvermerk nach ISO 16016 beachten A B C D E F 4 3 2 1 c b a Zust Änderun PEP 006 PEP 003 ÄM 063 2 PEP 006 LWDV Wall bracket with hydraulic connection line Keys 819393 2c All dimensions in mm Pos Name V2 Variant 2 A Front vi...

Page 22: ...ung Zubehör 5 Kondensatablauf Syphon Aufstellungshinweise Kondensatablauf siehe Bedienungsanleitung 7 Konsole für Bodenbefestigung Zubehör 8 Verkleidung Wanddurchführung Zubehör Y X V 4 3 2 1 Schutzvermerk nach ISO 16016 beachten A B C D E F 4 3 2 1 c b a Zust Änderu PEP 00 PEP 00 ÄM 063 PEP 00 LWDV Floor bracket with wall duct Keys 819393 3c All dimensions in mm Pos Name V3 Variant 3 A Front view...

Page 23: ... Kondensatablauf siehe Bedienungsanleitung 7 Konsole für Bodenbefestigung Zubehör 8 Verkleidung Bodenkonsole Zubehör 12 Hydraulische Verbindungsleitung V4 Y Z A C V 4 3 2 1 Schutzvermerk nach ISO 16016 beachten A B C D E F 4 3 2 1 c b a Zust Änderu PEP 00 PEP 00 ÄM 063 PEP 00 LWDV Floor bracket with hydraulic connection line Keys 819393 4c All dimensions in mm Pos Name V4 Variant 4 A Front view C ...

Page 24: ...swand zu V1 A Vorderansicht W Detailansicht Wandbefestigung GK Gerätekontur 9 Bohrung für Leerrohr KG DN125 Øa 125 10 Befestigungsbohrungen für Wandkonsolen A 4 3 2 1 Schutzvermerk nach ISO 16016 beachten A B C D E F LWDV Drill template for wall bracket with wall duct Keys 819393 5c All dimensions in mm Pos Name BB1 Drill template for wall bracket accessory on mounting wall for V1 A Front view W D...

Page 25: ...e Zubehör an Befestigungswand zu V2 A Vorderansicht W Detailansicht Wandbefestigung GK Gerätekontur 10 Befestigungsbohrungen für Wandkonsolen A BB2 4 3 2 1 Schutzvermerk nach ISO 16016 beachten A B C D E F c b a LWDV Drill template for wall bracket with hydraulic connection line Keys 819393 6c All dimensions in mm Pos Name BB2 Drill template for wall bracket accessory on mounting wall for V2 A Fro...

Page 26: ...DN125 Øa 125 11 Fundament 14 Kondensatablaufrohr min Ø50 15 Befestigungsbohrungen für Bodenkonsole Das Fundament darf keinen Körperschallkontakt zum Gebäude haben A C 4 3 2 1 Schutzvermerk nach ISO 16016 beachten A B C D E F LWDV Foundation for V3 with wall duct Keys 819393 7c All dimensions in mm Pos Name FU3 View of foundation for V3 A Front view C Top view FA Complete external facade OKF Upper ...

Page 27: ...okabel 18 Heizwasser Vor und Rücklaufleitung A Z Das Fundament darf keinen Körperschallkontakt zum Gebäude haben 18 5 4 3 2 1 Schutzvermerk nach ISO 16016 beachten A B C D E F 4 3 2 1 c b a Zust Änderungste PEP 006 201 PEP 003 201 ÄM 063 2012 PEP 006 201 LWDV Foundation for V4 with hydraulic connection line Keys 819393 8c All dimensions in mm Pos Name FU4 View of foundation for V4 A Front view C T...

Page 28: ...en vorbehalten Alle Maße in mm FW2 Funktionsnotwendige Mindestabstände C Draufsicht FA Fertigaußenfassade LR Luftrichtung Mindestabstände 4 3 2 1 Schutzvermerk nach ISO 16016 beachten A B C D E F c b a LWDV Minimum clearances Keys 819393 10c All dimensions in mm Pos Name FW2 Functionally necessary minimum clearances C Top view FA Complete external facade LR Direction of air Minimum clearances ...

Page 29: ... Wird das Kondensat in Drainagen oder in die Kanalisation abgeleitet ist auf eine Verlegung mit einem Gefälle zu achten In allen Fällen Abbildung 1a und Abbildung 1b muss gewährleistet sein dass das Kondenswasser frostfrei abgeführt wird 4 3 2 1 A B C D E F External condensate line connection LWDV Keys 819400 1 Pos Name KS Gravel bed for holding up to 50 l condensate per day as buffer zone for see...

Page 30: ... frei sein D h nach der Anschlussleitung der Wärmepumpe darf weder eine Rückschlagklappe noch ein Syphon eingebaut werden In allen Fällen Abbildung 2a muss gewährleistet sein dass das Kondenswasser frostfrei abgeführt wird 4 3 2 1 A B C D E F Internal condensate line connection LWDV Keys 819400 2 Important If the condensate line is connected inside a building a waste trap must be installed with an...

Page 31: ...31 Subject to technical amendments without prior notice 83055800gUK Translation of the original operating manual ait deutschland GmbH LWDV with hydraulic station ...

Page 32: ...32 Subject to technical amendments without prior notice 83055800gUK Translation of the original operating manual ait deutschland GmbH LWDV with buffer tank in series and hydraulic module ...

Page 33: ...33 Subject to technical amendments without prior notice 83055800gUK Translation of the original operating manual ait deutschland GmbH LWDV with separation buffer tank and hydraulic module ...

Page 34: ...9 Dirt trap 0 6 mm mesh 15 Mixer circuit three way mixer MK2 3 discharge 30 Spill tray für brine mix 100 Room thermostat for cooling optional 17 Temperature difference regulator 31 Wall breakthrough 101 Controls supplied by customer 19 Mixer circuit four way mixer MK2 charge 32 Inlet pipe 102 Dew point monitor optional 21 Mixer circuit circulation pump FP2 3 33 Brine manifuld 103 Room thermostat f...

Page 35: ...stribution box power supply 817449b BP1 F2 BP1 BP2 F1 BP2 BP T10 F3 RF1 R20 C1 X8 F6 1 G1 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 1 3 3 4 5 6 7 AIT 817449 Stromlaufplan ait deutschland GmbH PEP006 2017 ÄM999 2018 26 01 2017 07 03 2018 AP AP z21 C S VD1 R PE L E20 2 B1 N E20 2 B1 Mod B 3 C6 Mod GND 3 C6 Mod A 3 C6 1 2 1 HDP P 2 1 2 X1 X2 L1 N U V W 1 2 X5 X3 X4 brown 25A blue PE X8 1...

Page 36: ...1 X10 X10 UK Function Power supply controller 230V Controller board Attention I max 6 3A 230VAC Defrosting valve Control voltage From hydraulic module 817449b K40 X1 X2 K21 1 2 3 4 5 6 7 8 A B C D E F AIT 817449 Stromlaufplan PEP006 2017 26 01 2017 AP L E20 1 C2 N E20 1 C2 X10 1 N PE 230V 50Hz L N PE PE N L PE 3 C8 Datum 24 09 2014 L N PE OUT4 N OUT3 LWDV Circuit diagram 2 3 ...

Page 37: ...nsor Heat source input sensor Hot gas sensor Suction sensor evaporator Encoding resistor R4 817449b R5 R9 21 5kOhm K22 X6 B10 X8 B11 X10 X11 1 2 3 4 5 6 7 8 A B C D E F A B C D E F AIT 817449 Stromlaufplan PEP006 2017 ÄM999 2018 26 01 2017 07 03 2018 AP AP NT1 TSG1 GND NT2 TVD GND NT3 TWE GND NT4 THG GND NT5 TSG2 GND NT9 CW GND B A A B HD I P GND AIN1 ND I P GND AIN2 VEN 0 10V 1 B8 VEN GND 1 B8 AO...

Page 38: ...38 Subject to technical amendments without prior notice 83055800gUK Translation of the original operating manual ait deutschland GmbH ...

Page 39: ...invalid The undersigned Heat Pump 100 699 01 LWDV 91 1 3 HDV 9 1 3 LWDV 91 1 3 HDV 12 3 LWDV 91 1 3 HSDV 9M1 3 LWDV 91 1 3 HSDV 12M3 LWDV 91 1 3 HSDV 12 1M3 100699HDV1201 100 699 01 100 699 01 100 699 01 100 699 01 Unit model Item number 2 Item number 1 Order number Designation of the device s 100699HDV901 100699HSDV901 100699HSDV1201 100699HSDV12101 Jesper Stannow Head of Heating Development EC D...

Page 40: ...ait deutschland GmbH Industriestraße 3 D 95359 Kasendorf E info alpha innotec de W www alpha innotec de alpha innotec an ait deutschland GmbH brand UK ...

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