Allure Melanger 4-0.25-230-50-A Owner'S Manual Download Page 15

Errors, noises and obvious flaws shall immediately be reported by service personnel to the person in charge 
and recorded in the work registry. In the case of danger - Machine should be immediately shut down.
 

The use of personal protective equipment

When operating the Machine the personnel, as appropriate, should use personal protective equipment:
-dust masks with appropriate filters (when shipping products or materials that emit harmful substances in the 
work area that can get into the lungs);
-durable thick gloves to protect hands from mechanical damage during technical maintenance and repairs;
-Sturdy boots with soles to prevent slipping  (if slippery fluids are used in production) as well as protecting 
the operator legs from injuries (protection from pinching or falling objects);
-special robe, which could not catch hold of parts of Machine. Sleeves should be rolled up only inwards. 
Loose clothes, ties, neckwear, jewelry watches, rings, bracelets, etc. are dangerous;
-headdress, closing the hair;
- earplugs (hearing protection from noise) if necessary.

Work on electrical maintenance of Machine must be conducted by two trained 
specialists, having Permit to the maintenance of electric equipment with voltage 
up to 1000V.
Unauthorized individuals in the service area of the Machine are not allowed.
Before switching on the voltage after installation or repair of electrical equipment 
or after a long interruption, ensure correct grounding.
Access to the control unit to unauthorized persons is prohibited.
Areas surrounding the control unit shall not be cluttered or jammed.

Failure to comply with these requirements may result in electrical hazard or its 
risk possibility!

Working with disconnected security devices, gives rise to all kinds of mechanical 
and electrical dangers.

Dismantling or disabling any security devices is - unacceptable.

If there is dirt or foreign objects, if there is no order in the arrangement of the 
workplace tools, devices, movable goods etc. - there is a danger of confusion, 
slipping, or being hit by falling heavy objects on lower limbs.

The operator must always maintain the Machine in perfect condition. Keep work area clean.

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Summary of Contents for Melanger 4-0.25-230-50-A

Page 1: ...CE and ISO 22000 2007 Certi ed OPERATOR S MANUAL Melanger 4 0 25 230 50 TU 5131 001 02351413 2016 LLC Allure APRIL 2018...

Page 2: ...1...

Page 3: ...place for service personnel In addition to the measures referred to in the Manual the law on the bases of labour protection and the rules for accident prevention and environmental protection in accord...

Page 4: ...Table of Contents Applications 3...

Page 5: ...ttention with the following meaning The sign is put where it is necessary to be especially careful precisely follow the requirements and instructions to avoid violations of the technological process a...

Page 6: ...rienced person authorized to provide training Sta training to operate the Machine by the Allure LLC company specialist can be done at the time of commissioning or on the Allure LLC factory facilities...

Page 7: ...ign and choice GOST r MEK 60204 1 99 eN 60204 1 safety of machinery Electrical equipment of machines and mechanisms Part 1 General requirements EU directive on machinery 98 37 EG EU directive on elect...

Page 8: ...nvironment GOST 17187 81 sound level meters General technical requirements and test methods GOST 21130 75 electrotechnical products Earthing Clips and grounding signs Design and dimensions GOST 23170...

Page 9: ...but not later than 3 months from the date of shipment of the Machine from the warehouse of the manufacturer The manufacturer is not liable for injuries to persons or damage to property if they are th...

Page 10: ...2 5 General appearance and composition of Melanger General view of Melanger the location and designation of parts is presented in Fig 1 List of components of Melanger is given in a Table 1 9 Figure 1...

Page 11: ...the cup of chocolate mass is carried out with the help of blades scrapers The control panel 6 is located on the left side of the body 2 7 Operation The controls are located on the melange control uni...

Page 12: ...3 Technical data and speci cations 3 1 Technical characteristics of the Melanger Main parameters and dimensions shall be in accordance with table 3 1 Table 3 1 11...

Page 13: ...be dangerous in cases of misuse by unquali ed personnel or use for other purposes The danger situation is possible for the health and life of the operator or third party for the macine and other prop...

Page 14: ...safety instructions familiarize with the General rules of operation and maintenance of the Machine with safety instructions contained in this manual familiarize with constructive and technological pr...

Page 15: ...closing the hair earplugs hearing protection from noise if necessary Work on electrical maintenance of Machine must be conducted by two trained specialists having Permit to the maintenance of electric...

Page 16: ...s provided for in the electroscheme of the Melanger all kinds of mechanical and electrical hazards may appear The Melanger should be disconnected from the AC mains supply after completion of work Fail...

Page 17: ...particular production to reduce the concentration of harmful substances in the air of the working area by the exhaust hood system and use a reliable ventilation in accordance with the characteristics...

Page 18: ...the 8 hour shift exceeds 80 DBA one must use safety equipment ear mu s ear plugs and or reduce the time in these modes The above values of noise level are not necessarily safe for work on the Machine...

Page 19: ...iptions full or conventional name of consignee the name of the destination the station and the short name of a transport route road if necessary name of reloading place when necessary package number i...

Page 20: ...mate areas in heated and ventilated warehouses under the following conditions ambient temperature 5 40 C relative humidity not more than 80 at 25 C dew is not allowed the impact of corrosive gases is...

Page 21: ...livering the Machine carefully plan its unloading and transport to the place of installation At the time of the delivery transport and lifting devices must be fully prepared Before delivering the Mach...

Page 22: ...n such a way as to exclude local heating or cooling Sun heating draughts etc Machine is not intended for use in explosive environments or near in ammable objects If you fail to comply with the require...

Page 23: ...runners use the regulator 7 Fig 1 ATTENTION Keep extreme caution while being close to working machine To avoid injuries any work inside the bowl while machine is running bowl rotating is PROHIBITED A...

Page 24: ...to maintain the temperature of the mass in the molten state using external heating from fan heaters or covering with heat insulating materials If heat cannot be saved measures must be taken to unload...

Page 25: ...ing the maintenance work in order to make an entry in the log book maintenance with a brief description of the work as well as the champion and the date of the work No log entries may result in denial...

Page 26: ...ing 1 Model and serial number of the Melanger This number is indicated on the machine marking plate also in the manual s section Information on acceptance 2 Description of parts quantity To identify p...

Page 27: ...ass 7 1 Set the speed of rotation of the bowl with the adjustment knob to the position from 5 to 10 7 2 The temperature of the mass is automatically adjusted by reducing the speed of rotation of the b...

Page 28: ...the load bar The supports of the millstones easily come out of the guide bushings of the upper joist 10 Positions from 1 to 4 on the rotary speed control knob of bowl 5 Figure 2 are intended for short...

Page 29: ...Figure 3 Annexes Annex 1 Passport 28...

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