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Alliance Laundry Systems UW100TV, Operation And Maintenance Manual

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Alliance Laundry Systems UW100TV Operation And Maintenance Manual Download Page 29

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

Maintenance

27

F8138701 (EN)

Weekly Preventive Maintenance 
Checklist

Machine

 

____________________________

Operator

 ___________________________

Month __________

Week Ending: 

Checks

/

/

/

/

/

Observe All Safety Warnings!

Disconnect power to the machine before performing the weekly maintenance procedures.

1. Check the washer-extractor for leaks:

a. Start an unloaded cycle to fill the machine.

b. Verify that door and door gasket do not leak.

c. Verify that the drain valve is operating.

2.

3.

4.

5.

6.

7.

Summary of Contents for UW100TV

Page 1: ...tor Pocket Hardmount UniLinc Control Refer to Page 8 for Model Identification PHM1401C UniLinc Control PHM1401C Part No F8138701ENR6 November 2012 Keep These Instructions for Future Reference If this machine changes ownership this manual must accompany machine ...

Page 2: ......

Page 3: ...ation 9 Nameplate Location UniLinc Models 9 Replacement Parts 9 Customer Service 9 Operation 11 Machine Familiarization Guide 11 UniLinc Control 13 About the Control UniLinc Control 13 Operational Keypad UniLinc Control 14 Cycle Display UniLinc Control 15 Operating Instructions UniLinc Control 16 Shakeout Routine UniLinc Control 18 Basket Jog Feature 150 Model Only UniLinc Control 18 Error Recover...

Page 4: ...substances to the wash water These substances give off vapors that could ignite or explode 5 Under certain conditions hydrogen gas may be produced in a hot water system that has not been used for two weeks or more HYDROGEN GAS IS EXPLOSIVE If the hot water system has not been used for such a period before using a washing machine or combination washer dryer turn on all hot water faucets and let the...

Page 5: ...lugs 21 Be sure water connections have a shut off valve and that fill hose connections are tight CLOSE the shut off valves at the end of each wash day 22 Loading door MUST BE CLOSED any time the washer is to fill tumble or spin DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open 23 Always read and follow manufacturer s instructions on packages of la...

Page 6: ...achinery They must also be familiar with the potential hazards involved Failure to observe this warning may result in personal injury and or equipment damage and may void the warranty SW004 WARNING Ensure that the machine is installed on a level floor of sufficient strength and that the recommended clearances for inspection and maintenance are provided Never allow the inspection and maintenance sp...

Page 7: ...rheating and in some cases malfunction or premature damage to solid state devices that are used in some models Special cooling devices may be necessary Water pressure switches are affected by increases and decreases in temperature Every 25 F 10 C change in temperature will have a 1 effect on the water level Humidity Relative humidity above 90 may cause the machine s electronics or motors to malfun...

Page 8: ...steam filter may void the warranty Drainage System Provide drain lines or troughs large enough to accommodate the total number of gallons that could be dumped if all machines on the site drained at the same time from the highest attainable level If troughs are used they should be covered to support light foot traffic Power For personal safety and for proper operation the machine must be grounded i...

Page 9: ...to the machine to avoid problems A clean power supply free from voltage spikes and surges is absolutely essential for machines equipped with the AC inverter drive Nonlinear inconsistencies peaks and valleys in the power supply can cause the AC inverter drive to generate nuisance errors Sufficient space to perform service procedures and routine preventive maintenance is especially important for mac...

Page 10: ...ight Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F8138701 EN 8 Introduction Model Identification Information in this manual is applicable to these models UW35TV UW60TV UW80TV UW100TV UW125TV UW150TV ...

Page 11: ...ine ID is highlighted 5 Press the keypad Figure 1 Replacement Parts If literature or replacement parts are required contact the source from which the washer extractor was purchased or contact Alliance Laundry Systems LLC at 920 748 3950 for the name of the nearest authorized parts distributor A parts manual may be ordered by returning the reply card provided with each washer extractor Customer Ser...

Page 12: ...umber Prefix 60 Washer Extractor Capacity 60 pounds dry weight of laundry T Type of Electrical Control T UniLinc Control V Washer Extractor Speed Capabilities V 8 Speeds Q Electrical Characteristics U1 Design Series 0001 Option Identification varies from machine to machine PHM697N PHM697N UW060TVQU10001 00000000000 500000 200 240 50 60 3 3 30 60 27 720 19 EXAMPLE OF NAMEPLATE ...

Page 13: ... operational features of the UW washer extractor Figure 3 PHM1400C 1 Emergency Stop Button 9 Side Panel 2 Supply Valve Box 10 Rub Rail 3 Supply Dispenser 11 Shell Front 4 Door Latch Handle 12 Door Hinge 5 Door Handle 13 Spray Rinse Tube optional 6 Door Box 14 Control Module 7 Door Latch Extension Arm 15 Door Unlock Button 8 Door Latch PHM1400C 1 2 4 5 6 7 8 9 10 11 12 13 14 15 35 125 MODELS 3 ...

Page 14: ...01 12 Figure 4 PHM1402C 1 Emergency Stop Button 7 Shell Front 2 Supply Valve Box 8 Basket Jog Button 3 Supply Dispenser 9 Door Latch Handle 4 Spray Rinse Tube 10 Door Box 5 Side Panel 11 Control Module 6 Rub Rail 12 Door Unlock Button PHM1402C 1 2 3 5 6 7 9 10 11 150 MODEL 4 8 8 12 ...

Page 15: ...atures by interacting with the control UniLinc allows the owner to program custom cycles run diagnostic cycles and retrieve audit error and bearing information 2 Washer extractors shipped from the factory have default cycles and wash temperature settings built in However the owner can change the default cycle or any cycle PHM702N Figure 5 For Technical Service Distributor ABC 1 800 555 5555 Cycle4...

Page 16: ...e cursor on display edit programming values or unlock door The door can only be unlocked while the machine is idle LEFT ARROW Press to move cursor on display BACK Press to move back to the previous display menu Also press with and to enter System Menu Also back from the Cycle Menu to enter the Service Schedule Menu RIGHT ARROW Press to move cursor on display Press while running a cycle to get to R...

Page 17: ...vel Graphical Value Action graphic 3 Step Name 8 Internal Supply Indicators 4 Programmed Water Temperature 9 External Supply Indicators HOT WARM COLD or specific temperature 10 Run Screen Indicator 5 Actual Temperature range of 35 205 F 2 96 C 11 Countdown Timer HOT LOW Cycle01 Towels White Bleach Segment01 Wash Fill Run Menu PHM1071R 41 43 ESI SI S2 S3 S4 S5 ES2 ES3 ES4 ES5 ES6 ES7 ES8 1 2 3 4 5 ...

Page 18: ...r right to open Door must be opened within 5 seconds of pressing the door unlock button Refer to Figure 10 Figure 10 6 Load the washer extractor to full capacity whenever possible but do not exceed the rated dry weight capacity of the machine if the fabric to be washed is quite dense closely woven and heavily soiled Overloading can result in an inferior wash The operator may need to experiment to ...

Page 19: ...roceeds the display will show a summary of the cycle occuring Refer to Figure 7 To begin the cycle at any step other than the first step press the keypad to advance through the cycle to the desired starting point The Rapid Advance feature keypad is enabled at the factory and can be disabled Refer to Programming Manual for information to disable Rapid Advance If the door is not closed and locked th...

Page 20: ...is closed and the jog buttons are not pressed Error Recovery Routine UniLinc Control When the control detects an error it will either stop running the current step and display a message to indicate what type of error was found or it will continue to run and log the error Refer to Machine Errors section in Programming Manual Non Recoverable Error Conditions Door Lock Error Door Open Error Drive Bal...

Page 21: ...ith Both Steam and Electric Heating 1 To switch between the heating type locate the switch on the left side of control module Refer to Figure 15 2 To select steam heat make sure the switch is in the down position OR To select electric heat make sure the switch is in the up position Figure 15 PHM784N PHM784N ...

Page 22: ... Service Schedule Menu Refer to Figure 16 Press from Cycle Menu to enter Service Menu The Service Menu provides a user with a time based service reminder list The list is broken up into DAILY WEEKLY MONTHLY and QUARTERLY Press and the or keypad to navigate to a menu item Press the keypad when menu is selected Press the keypad to return to Cycle Menu The following maintenance procedures must be per...

Page 23: ...e reminders that need to be performed Press keypad to return to the Service Menu PHM708N Figure 17 Service Schedule Daily Maintenance Reminders 1 Inspect all water inlets for leaks 2 Inspect all chemical inlets lines and connections for leaks 3 Clean inverter drive box filter 4 Clean door gasket 5 Clean top front and side panels To reduce the risk of electrical shock serious injury or death discon...

Page 24: ...cified ranges Pump the grease gun slowly permitting only 2 strokes 2 V belts a Check V belts for uneven wear and frayed edges Tension Gauge Loosen motor mounting bolts and slide motor along motor plate to change belt span length The belt tension on 35 125 models should be between 70 and 90 pounds 5 pounds The belt tension on the 150 model should be between 130 and 150 pounds 5 pounds Set initial t...

Page 25: ...length of 50 inches should deflect 50 64 inch 19 84 mm An initial run in force of 5 25 pounds should be used to set the belt tension An operating normal force of 3 5 pounds should be used after the washer extractor has been operated for a few hours Figure 20 b Verify that V belts are properly aligned by checking pulley alignment Place a straightedge across both pulley faces The straightedge should...

Page 26: ...ration switch 2 If alarm is active Slowly loosen adjustment bolt until the alarm stops 3 Very slowly tighten the adjustment bolt until the alarm activates The adjustment bolt must be tightened very slowly to prevent over adjustment 4 Remove the feeler gauge 5 Verify the Frame Switch setting To adjust the vibration switch gap on the 150 models move the vibration switch by adjusting the jam nuts on ...

Page 27: ...from overheating by scouring with a powder or by employing special chemical solutions Do not leave sanitizers or sterilizing solutions on stainless steel equipment for prolonged periods of time When an external chemical supply is used ensure no siphoning of chemicals occurs when the washer extractor is not in use Highly concentrated chemicals can cause severe damage to stainless steel and other co...

Page 28: ... lock and interlock before starting operation a Attempt to start the washer with door open b Close the door without locking it and attempt to start the washer c Close and lock the door start a cycle and attempt to open the door while the cycle is in progress 5 Inspect all water recirculation pipe connections if applicable End of Day 1 Clean the AC drive box filter s where applicable 2 Clean the do...

Page 29: ...perator ___________________________ Month __________ Week Ending Checks Observe All Safety Warnings Disconnect power to the machine before performing the weekly maintenance procedures 1 Check the washer extractor for leaks a Start an unloaded cycle to fill the machine b Verify that door and door gasket do not leak c Verify that the drain valve is operating 2 3 4 5 6 7 ...

Page 30: ...en wear and frayed edges b Verify that V belts are properly tensioned c Verify that V belts are properly aligned 4 Remove back panel and check hoses for leaks 5 Check supply dispenser hoses and connections where applicable 6 Clean inlet hose filter screens Replace if worn or damaged 7 Tighten motor mounting bolt locknuts and bearing bolt locknuts if necessary 8 Use compressed air to clean lint fro...

Page 31: ...ter Checks Observe All Safety Warnings Disconnect power to the machine before performing the quarterly maintenance procedures 1 Tighten door hinges and fasteners if necessary 2 Tighten anchor bolts if necessary 3 Verify that the drain motor shield is in place and secure 4 Check all painted surfaces for bare metal Repair if necessary 5 Clean steam filter where applicable 6 Verify vibration switch g...

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