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allen RS844 Operations & Parts Manual Download Page 41

057625 - 10/2012

SECTION 3

SERVICE

Page 3-3

3.2 Air Cleaner

This machine is equipped with a replaceable, high-density paper air cleaner element.

Check the air cleaner daily or before starting the engine. Check for and correct heavy buildup of dirt and

debris along with loose or damaged components.

1. Unlock the cover clamps and remove cover.

2. Remove cartridge from air cleaner body.

3. Clean cartridge by gently tapping the end with the handle of a screwdriver. Replace cartridge if very 

dirty or damaged with AEC part number 048748.

4. Carefully clean out the air cleaner cover.

5. Install cartridge in body.

6. Install cover and lock cover clamps.

048748

Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the 

engine causing premature wear and failure.

Summary of Contents for RS844

Page 1: ...OPERATIONS PARTS MANUAL RS844 057625 10 2012 Roller Screed ...

Page 2: ...057625 10 2012 This manual or a copy of it must be kept with the machine at all times There is a manual storage container located on the machine for your convenience ...

Page 3: ...C AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual Allen Products are covered under one or more of the following patent numbers U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 410 931 413 127 416 564 465 897 466 909 474 203 U S Utility Patents 5 108 220 5 238 323 5 328 295 5 352 063 5 405 216 5 476 342 5 480...

Page 4: ...ation to product alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 7 Impact damage is not covered under the Allen Gear Box warranty 8 Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence on the date of the warranty claim An Allen...

Page 5: ... 1 1 State Regulations 1 2 Federal Regulations 1 3 1 1 General Safety Information 1 4 1 2 Safety Symbols 1 5 1 3 General Safety 1 6 1 4 Transportation Safety 1 11 2 0 Operations 2 1 2 1 General Information 2 2 2 2 Operational Controls 2 7 2 3 Before Starting 2 10 2 4 Starting 2 11 2 5 Operating 2 12 3 0 Service 3 1 3 1 General Maintenance 3 2 3 2 Air Cleaner 3 3 3 3 Engine Oil and Oil Filter 3 4 3...

Page 6: ...4 28 Left Side Form Assembly 4 34 Right Side Form Assembly 4 36 Safety Shut Down Wire Assembly 4 38 Fuel Filter Replacement 4 40 Oil Filter Replacement 4 41 Hydraulic Tank Assembly 4 42 Paving Tube Scraper Assembly 4 44 Operator Control Panel Assembly 4 46 Spray Return Tube Assembly 4 50 Spray System Assembly 4 52 Spray System Schematic 4 57 Strobe Light and Puller Assembly 4 58 Power Unit Assembl...

Page 7: ...of trouble free operation This manual is divided into the following sections SECTION 1 SAFETY SECTION 3 SERVICE SECTION 2 OPERATIONS SECTION 4 PARTS Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the operator s control panel Your engine is not manufactured by Allen Engineering Corporation Inc and therefore is ...

Page 8: ..._Mobile Phone _____________________ Additional Comments ______________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts Always contact the Allen Dealer who sold y...

Page 9: ...e PARTS section of this manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written authorization from AEC All authorized returns must be shipped pre paid 5 When placing an order please contact the AEC dealer nearest you All information specifications and illustrations in this manual are subjec...

Page 10: ...format The model number identifies your machine and will ensure that you receive the correct replacement parts Serial Number Example R 844 03 12 02 Series 844 Standard Machine Roller Screed Month Year Sequence Number Terminology Below is the terminology when refering to the RS Series Roller Screeds This terminology will explain the machine engine size length and whatever options are installed Exam...

Page 11: ...ld not be removed at any time Please record the information found on this plate below so it will be available should the identification plate become lost or damaged When ordering parts or requesting service information you will always be asked to specify the model and serial numbers of the machine FILL IN FOR FUTURE REFERENCE Model Number ____________________________ Serial Number ________________...

Page 12: ...1 2 13mm Polyurethane Coating Steerable Polyurethane Covered Drive Tube Speed 20 RPM Maximum 12 8M per minute Engine 44HP Turbo Charged Kubota Diesel Fuel Capacity 6 Gallons 22 7 liters Sectionalized Overhead Frame and Paving Tube Yes Lights 4 each 50 watt 2 each front and 2 each rear Dolly Transport 4 each Manual Crank Jacks with Rubber Casters Full Width Auger 14 4 26M only OPTIONS Spray System ...

Page 13: ...t L cu in 1 498 91 41 Combustion System IDI Intake System Turbocharged Maximum Speed rpm 3000 Output kW 33 Gross Intermittent hp 44 2 ps 44 9 Direction of Rotation Counterclockwise Viewed on Fly wheel Oil Pan Capacity L gal 6 7 1 77 Starter Capacity V kW 12 1 2 US 12 1 4 EU Alternator Capacity V A Dec 40 Length mm in 591 3 23 28 Width mm in 433 0 17 05 Height 1 mm in 621 0 24 45 Height 2 mm in 232...

Page 14: ...057625 10 2012 Page xii Dimensional Specifications 216 1 4 91 9 16 73 7 8 This is the dimension for a 14 machine Increments of 2 up to 34 are applicable 176 13 16 ...

Page 15: ...057625 10 2012 SECTION 1 SAFETY Page 1 1 Section 1 SAFETY ...

Page 16: ...057625 10 2012 SECTION 1 SAFETY Page 1 2 State Regulations Proposition 65 Warning ...

Page 17: ...057625 10 2012 SECTION 1 SAFETY Page 1 3 Federal Regulations Respiratory Hazards ...

Page 18: ...ty notes shown below will inform you about potential hazards that could injure you or oth ers The safety notes specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result i...

Page 19: ...TION 1 SAFETY Page 1 5 1 2 Safety Symbols Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety notes ...

Page 20: ...ard while the equipment is in operation No one other than the operator is to be in the working area when the equipment is in operation DO NOT use the equipment for any purpose other than its intended purposes or applications This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they ...

Page 21: ...VER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death If applicable never use your hand to find hydraulic leaks Use a piece of wood or cardboard Hydraulic fluid injected into the skin must be treated by a knowledgable physician immediately or severe injury or death can occur ALWAYS keep clear of...

Page 22: ...out of the radiator and severely scald any persons in the general area of the screed DO NOT remove the coolant drain plug while the engine is hot Hot coolant will gush out of the coolant tank and severely scald any persons in the general area of the screed DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the gen...

Page 23: ...ER use fuel as a cleaning agent DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with...

Page 24: ...r skin rinse skin or clothing immediately with plenty of water If the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention ALWAYS disconnect the negative battery terminal before performing service on the equipment ALWAYS keep battery cables in good working condition Repair o...

Page 25: ... amount Before lifting make sure that the lift loops are not damaged ALWAYS make sure crane or lifting device has been properly secured to the lift loops of the equip ment ALWAYS shutdown engine before transporting NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficie...

Page 26: ... properly DOT Requirements include the following Connect and test electric brake operation Secure portable power cables in cable tray with tie wraps The maximum speed for highway towing is 55 MPH unless posted otherwise Recommended off road towing is not to exceed 15 MPH or less depending on type of terrain Avoid sudden stops and starts This can cause skidding or jack knifing Smooth gradual starts...

Page 27: ...057625 10 2012 SECTION 2 OPERATIONS Page 2 1 Section 2 OPERATIONS ...

Page 28: ...ired for the right strike off grade Some of the applications the screed can be used for are suspended slabs slabs on grade tilt up panels roads post tension slabs bridges elevated decks runways highway rehabilitation and white topping A precision straightening process insure that the paving tube precisely levels the concrete surface to grade AEC s advanced paving tube design leaves aggregate at th...

Page 29: ...l engine is a hydraulic drive pump which provides the hydraulic pressure neces sary to rotate the drive and paving tubes Inadequate substrate and form support can lead to form failure causing unnecessary job delays and expenses while contributing to poor floor flatness and floor levelness ratings The intent of the form specifications is to establish minimum guidlines to help the contractor choose ...

Page 30: ...iderations 2 5 X 2 5 X 1875 3 16 inch wall structural steel tubing with adjustable support spacing is recommended Standard deflection with 3 16 inch wall tubing thickness for the above reference configuration is 1 16 inch for every 3 ft 1 2 meters Refer to standard material charts for other configurations Paving forms with 90 lip edge at bottom with stake pockets is preferred If soft or unleveled ...

Page 31: ...TION 2 OPERATIONS Page 2 5 2 1 General Information continued VISIT US www alleneng com LIKE US www facebook com AllenEngineering FOLLOW US alleneng WATCH US www youtube com AllenMachinery PAVING FORM FORM CHUTE OPERATOR ...

Page 32: ...t not limited to Modifications or repairs made to the equipment without written approval from AEC Improper storage Poor maintenance Dirty machine Improper lifting that may cause frame to bend Screeding surfaces other than concrete Scarring of strike tube surface Removal of guards Operating with defective on worn parts Inadequate forms cannot support weight of screed This roller screed shall not be...

Page 33: ...057625 10 2012 SECTION 2 OPERATIONS Page 2 7 2 2 Operational Controls 1 2 4 3 5 6 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 20 20 9 ...

Page 34: ...s located just below the operators seat 6 Serial Number Plate When ordering parts use information on this plate to identify model and type of unit 7 Hydraulic Hose Lines Always keep hose lines clean DO NOT allow foreign debris dirt to enter into the fittings Dirt or foreign matter can contaminate the hydraulic fluid system and cause failure to pumps motors and all other system components 8 Power U...

Page 35: ...ontrols the rotation of the paving tube Pull up for forward rotation push down for reverse rotation 20 Augers Available only on the RS844 machine These allow the operator to distribute the con crete in front of the machine for consistent even paving 21 Emergency Trip Line This cable will shut the machine down immediately in the case that a per son falls into the auger area while the machine is in ...

Page 36: ...spilled fuel immediately Fuel spillage on a hot engine can cause a fire or explosion If fuel spillage occurs wipe up the spilled fuel completely to prevent fire hazards NEVER smoke around or near a generator 4 After replenishing fuel make sure cap is securely tightened to fuel tank Hydraulic Oil Check 1 To check the hydraulic oil level place the power unit on a secure flat surface with the engine ...

Page 37: ...on 8 Insert ignition key into ignition switch Next turn ignition key counter clockwise and watch for the glow plug LED to go out This position allows warming of the glow plugs 9 When glow plug status LED goes off turn ignition key to start position 10 Let engine idle for 2 to 3 minutes Listen for any abnormal sounds 11 Verify that all engine status LED s on the control panel are OFF If any status ...

Page 38: ...wer unit end directional drive tube control lever fully forward and verify that both drive tubes rotate 6 Next fully engage the power unit end drive tube control lever in the reverse pull back direction and verify that both drive tubes rotate 7 Return power unit end directional drive tube control lever to center position 8 Place the drive tube speed control lever in the straight up position off 9 ...

Page 39: ...057625 10 2012 SECTION 3 SERVICE Page 3 1 Section 3 SERVICE ...

Page 40: ...re injury or death ALWAYS place the ignition switch in the OFF position before performing any maintenance Disconnect negative battery cable from battery before servicing ALWAYS allow the engine to cool before servicing NEVER attempt any maintenance work on a hot muffler radiator etc power unit Certain maintenance operations or machine adjustments require specialized knowledge and skill At tempting...

Page 41: ... 1 Unlock the cover clamps and remove cover 2 Remove cartridge from air cleaner body 3 Clean cartridge by gently tapping the end with the handle of a screwdriver Replace cartridge if very dirty or damaged with AEC part number 048748 4 Carefully clean out the air cleaner cover 5 Install cartridge in body 6 Install cover and lock cover clamps 048748 Operating the engine with loose or damaged air cle...

Page 42: ... hours 2 Remove the oil filler cap and fill engine crankcase with recommended type oil as listed in the table below Fill to the upper limit of dipstick 3 Crankcase oil capacity with oil filter replacement is 6 7L 1 77 Gal 4 Replace the engine oil filter every other oil change or 300 hours Refer to your engine manual for specific details to perform this operation 16271 32090 ...

Page 43: ...k the oil and fuel lines and connections regularly for leaks or damage Repair or replace as necessary Replace the oil and fuel lines every two years to maintain the line s performance and flexibility Radiator Cooling System 1 Check and clean radiator fins 2 Check cooling water 3 Check radiator hoses for fatigue or cracking 4 Check radiator cap seal Refer to your engine manual for additional inform...

Page 44: ...echarge without sufficient fluid in the battery 3 Never attempt to charge a battery that is frozen The battery can explode unless first al lowed to thaw 4 ALWAYS be sure that the battery cables are properly connected to the battery terminals as shown below Generally the RED cable will be connected to the positive terminal of the battery and the BLACK cable will be connected to the negative termina...

Page 45: ...ase fittings with EP3 grease or equivalent Failure to lubricate bearing grease fittings daily will cause rotation of drive and paving tubes to stiffen To prevent contamination of the bear ing always insert cap onto zerk fitting VISIT US www alleneng com LIKE US www facebook com AllenEngineering FOLLOW US alleneng WATCH US www youtube com AllenMachinery ...

Page 46: ...cing the hydraulic oil DO NOT USE MULTI VISCOSITY OIL Cleanliness is a very important part of proper hy draulic system operation Hydraulic oil is not only used to transfer power it also lubricates and cools the system components Keeping the hydraulic system clean can help reduce costly repairs The hydraulic oil level sight glass is located on the side of the hydraulic tank This level should be che...

Page 47: ...entally friendly manner Replace the drain plug and tighten 3 Remove the return filter and install a new filter Dispose of the used filter in an environmentally friendly manner 4 Disconnect the suction hose and remove the fitting from the tank Replace the suction filter Dispose of the used filter in an environmentally friendly manner Replace the fitting and reconnect the suction hose SUCTION FILTER...

Page 48: ...057625 10 2012 SECTION 3 SERVICE Page 3 10 Notes ...

Page 49: ...057625 10 2012 SECTION 4 PARTS Page 4 1 Section 4 PARTS ...

Page 50: ...ry The FRONT and or REAR orientations are defined from the operator s view of sitting on machine SOM All set screws have blue LOC TITE applied at the factory If set screw is removed or loosened for any reason re apply blue LOC TITE All grease fittings are capped with CAP PLUG GC 5 AEC PN 015692 to protect the fitting If cap becomes missing or damaged replace it as soon as possible Anti Seize is ap...

Page 51: ...r replacement parts by the appropriate part number not the key number This manual contains an illustrated parts list for help in ordering replacement parts for your machine Follow the instructions below when ordering parts to insure prompt and accurate delivery 1 All orders for service parts include the serial number for the machine Shipment will be delayed if this information is not available 2 I...

Page 52: ...057625 10 2012 SECTION 4 PARTS Page 4 4 Left Auger Assembly Illustration 14 15 13 17 19 1 6 16 9 8 11 12 ...

Page 53: ... LONG GR 8 8 9 050433 FSTN ACME 1 2 10 HEX NUT 2 10 053422 FSTN LW 5 8 1 11 055039 FSTN LW 1 2 GR8 YELLOW ZINC 12 12 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 12 13 057071 LH SIDE FORM ASSEMBLY 1 14 057314 LH AUGER WELDMENT 1 15 057326 CENTER AUGER BEARING HOUSING ASSEMBLY 1 16 057547 AUGER ADJUSTER ROD 1 17 057555 WELDMENT LH AUGER MOUNT DRIVE BRACKET 1 18 057560 WELDMENT LH HYD MOTOR MOUNT F AU...

Page 54: ...057625 10 2012 SECTION 4 PARTS Page 4 6 Left Auger Assembly cont d Illustration 1 4 6 3 11 12 7 18 2 4 6 2 10 21 ...

Page 55: ...1 2 LONG GR 8 8 9 050433 FSTN ACME 1 2 10 HEX NUT 2 10 053422 FSTN LW 5 8 1 11 055039 FSTN LW 1 2 GR8 YELLOW ZINC 12 12 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 12 13 057071 LH SIDE FORM ASSEMBLY 1 14 057314 LH AUGER WELDMENT 1 15 057326 CENTER AUGER BEARING HOUSING ASSEMBLY 1 16 057547 AUGER ADJUSTER ROD 1 17 057555 WELDMENT LH AUGER MOUNT DRIVE BRACKET 1 18 057560 WELDMENT LH HYD MOTOR MOUNT F...

Page 56: ...057625 10 2012 SECTION 4 PARTS Page 4 8 Center Auger Bearing Housing Illustration 1 2 4 3 6 5 ...

Page 57: ...List ITEM PART NO DESCRIPTION QTY 1 010020 FSTN HHCS 5 16 18 X 1 4 2 010090 FSTN LW 5 16 4 3 056509 SEAL RUBBER F IDLER MOUNT AUGER 1 4 056510 PLATE SEAL HOLDER F IDLER AUGER MOUNT 1 5 057327 WELD T IDLER AUGER MOUNT TUBE RS844 1 6 057618 SEAL SKF 11096 FOR AUGER IDLER SHAFT 2 ...

Page 58: ...057625 10 2012 SECTION 4 PARTS Page 4 10 Right Auger Assembly Illustration 14 13 11 10 7 12 15 8 16 1 4 14 ...

Page 59: ...ACME 1 2 10 HEX NUT 2 9 053422 FSTN LW 5 8 1 10 055039 FSTN LW 1 2 GR8 YELLOW ZINC 12 11 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 12 12 057077 RH SIDE AUGER SIDE FORM RS844 1 13 057326 CENTER AUGER BEARING HOUSING ASSEMBLY RS844 1 14 057521 WELDMENT RH AUGER 1 15 057547 AUGER ADJUSTER ROD FOR PR2440 ROLLER SCREED 1 16 057563 WELDMENT MOTOR COVER F AUGER 1 17 057564 WELDMENT RH AUGER MOUNT DRIVE ...

Page 60: ...057625 10 2012 SECTION 4 PARTS Page 4 12 Right Auger Assembly cont d Illustration 18 1 3 4 5 2 3 4 6 10 11 7 10 11 19 9 20 ...

Page 61: ...R 8 8 8 050433 FSTN ACME 1 2 10 HEX NUT 2 9 053422 FSTN LW 5 8 1 10 055039 FSTN LW 1 2 GR8 YELLOW ZINC 12 11 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 12 12 057077 RH SIDE AUGER SIDE FORM RS844 1 13 057326 CENTER AUGER BEARING HOUSING ASSEMBLY RS844 1 14 057521 WELDMENT RH AUGER 1 15 057547 AUGER ADJUSTMENT ROD 1 16 057563 WELDMENT MOTOR COVER F AUGER 1 17 057564 WELDMENT RH AUGER MOUNT DRIVE BRA...

Page 62: ...057625 10 2012 SECTION 4 PARTS Page 4 14 Rear Walkway and Ballast Tube Illustration 11 12 10 4 15 11 10 7 3 14 1 5 9 16 2 6 8 13 ...

Page 63: ...GR 5 2 5 010082 FSTN FW 5 16 4 6 010083 FSTN FW 3 8 10 7 011490 FSTN FW HARDENED 1 2 1 8 020514 FSTN NUT STOVER LOCK 3 8 16 4 9 040004 FSTN 5 16 18 GR C STOVER HEX NUT 2 10 055039 FSTN LW 1 2 GR8 YELLOW ZINC 4 11 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 4 12 057019 14 BALLAST TUBE FOR 057000 1 13 057020 WELD T LH FRONT WALKWAY BRKT 1 14 057021 WELD T RH FRONT WALKWAY BRKT 1 15 057022 7 WALKWAY B...

Page 64: ...057625 10 2012 SECTION 4 PARTS Page 4 16 Paving Tube Motor Assembly Illustration 22 26 1 6 37 33 29 15 30 31 8 4 23 28 14 19 20 32 27 7 2 13 16 35 5 7 2 3 8 12 9 36 10 17 25 18 11 34 24 ...

Page 65: ...493 FSTN HHCS 5 8 11 x 2 1 2 LG GR 8 2 19 055039 FSTN LW 1 2 GR8 YELLOW ZINC 4 20 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 4 21 057037 SPACER INNER FOR DRIVE SPROCKET 1 22 057136 HOUSING PAVING TUBE LH 1 23 057145 SPACER OUTER FOR DRIVE SPROCKET 1 24 057151 TURNBUCKLE RH F END FRAME 1 25 057152 TURNBUCKLE LH F END FRAME 1 26 057155 PIN PAVING TUBE CONNECTING 1 27 057159 WASHER SHAFT RETAINING 1 ...

Page 66: ...057625 10 2012 SECTION 4 PARTS Page 4 18 Paving Tube Idle Assembly Illustration 7 9 10 11 13 2 5 16 4 1 5 14 15 6 8 3 12 ...

Page 67: ...NUT HEX 1 2 13 4 7 029222 IDLE END BEARING 1 8 037798 FSTN HHCS 1 2 13 X 1 1 2 GR8 4 9 055039 FSTN LW 1 2 GR8 YELLOW ZINC 4 10 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 4 11 057039 SPACER SPROCKET FOR REAR DRIVE SPROCKET 1 12 057088 COVER PLATE FOR PAVING TUBE IDLE END MNT RS800 1 13 057159 WASHER SHAFT RETAINING 1 14 057170 HOUSING PAVING TUBE RH WITH AUGER RECIEVER HOLES 1 15 057177 SHAFT DRIVE...

Page 68: ...0 2012 SECTION 4 PARTS Page 4 20 Drive Tube Frame Assembly Illustration 14 29 42 34 22 12 25 26 35 45 28 32 5 7 2 3 7 48 39 11 1 6 47 1 33 40 19 44 10 27 37 36 16 23 46 21 18 24 1 13 38 41 4 7 1 Left Hand Shown ...

Page 69: ...ZINC 2 25 055039 FSTN LW 1 2 GR8 YELLOW ZINC 24 26 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 12 27 057017 BRACKET LH REAR END FRAME SCRAPER BRACKET 2 28 057038 SPACER SPROCKET FOR HD MOTOR RS800 1 29 057039 SPACER SPROCKET FOR REAR DRIVE SPROCKET 1 30 057120 END HANDLE LH END PR2440 PAVER 1 057166 END HANDLE RH END PR2440 PAVER 1 31 057128 DRIVE TUBE CHANNEL WELDMEWNT LH FOR PR24400 1 32 057141 C...

Page 70: ...057625 10 2012 SECTION 4 PARTS Page 4 22 Drive Tube Assembly Illustration 3 7 1 2 4 5 6 8 ...

Page 71: ...ACHINE 2 2 020542 FSTN NUT STOVER LOCK 1 4 20 2 3 033711 FSTN HHCS 1 2 13 X 4 1 2 2 4 033936 SPRING SCRAPER ASSEMBLY TRTP 2 5 057045 SCRAPER ASSSEMBLY FOR 5 DRIVE TUBES FOR RS800 1 6 057177 SHAFT DRIVE FOR PR2440 DRIVE TUBES 1 7 057217 SHAFT DRIVE IDLE END FOR PR2440 DRIVE TUBES 1 8 057241 DRIVE ROLLER TUBE 8 DIA POLYURETHANE COATED 1 ...

Page 72: ...057625 10 2012 SECTION 4 PARTS Page 4 24 Drive Tube Scraper Assembly Illustration 4 5 3 2 1 ...

Page 73: ...ON QTY 1 010002 FSTN HHCS 1 4 20 X 3 4 12 2 010081 FSTN FW 1 4 12 3 020542 FSTN NUT STOVER LOCK 1 4 20 12 4 057030 WELDMENT 5 SCRAPER 1 5 057032 SCRAPER TIVAR FOR RS800 SERIES 2 VISIT US www alleneng com LIKE US www facebook com AllenEngineering FOLLOW US alleneng WATCH US www youtube com AllenMachinery ...

Page 74: ...057625 10 2012 SECTION 4 PARTS Page 4 26 Drive Tube Idle Assembly Illustration 12 8 22 10 14 8 24 15 6 3 18 21 11 20 9 13 23 8 16 5 2 17 4 1 5 ...

Page 75: ...2 1 4 GR8 4 11 033768 BEARING SCJT 1 1 4 2BOLT FLNG 2 12 050433 FSTN ACME 1 2 10 HEX NUT 4 13 050449 GREASE FITTING ADAPTER 1 4 28 STRAIGHT 2 14 055039 FSTN LW 1 2 GR8 YELLOW ZINC 4 15 057047 BRACKET LH SCRAPER IDLE END MNT RS800 2 16 057159 WASHER SHAFT RETAINING 2 17 057162 COVER IDLE END F DRIVE TUBES FOR RS800 1 18 057165 FRAME LH IDLE END F DRIVE TUBES 1 057181 FRAME RH IDLE END F DRIVE TUBES...

Page 76: ...057625 10 2012 SECTION 4 PARTS Page 4 28 Power Jack Assembly Illustration 13 11 5 8 12 10 4 1 7 9 6 7 3 ...

Page 77: ...1 2 GR8 6 4 044035 FSTN HHCS 1 2 13 X 1 3 4 GR 5 2 5 053448 DECAL LIFT HERE ONLY SP 1 6 055039 FSTN LW 1 2 GR8 YELLOW ZINC 10 7 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 10 8 057253 HITCH PIN 1 2 X 4 1 9 057290 POWER JACK ASSEMBLY FOR RS844 1 10 057681 ASSEMBLY 18 WHEEL YOKE F PNUEMATIC 1 11 057688 SHACKLE 5 TON CAPACITY 1 12 057727 SLIDE TUBE DOLLY JACK TS800 1 13 057865 FRONT DOLLY RECEIVER MOU...

Page 78: ...057625 10 2012 SECTION 4 PARTS Page 4 30 Power Jack Assembly cont d Illustration 5 2 1 4 3 ...

Page 79: ...o provide superior quality products manufactured in a safe and efficient environment by highly trained and dedicated personnel on time deliveries and reactive knowledgeable customer service OUR QUALITY POLICY The Allen Engineering Team is fully committed to exceeding customer expectations for the quality of the products and services provided through the continuous improvement process of reducing w...

Page 80: ...057625 10 2012 SECTION 4 PARTS Page 4 32 Power Jack Assembly cont d Illustration 5 1 3 4 6 7 2 B C A ...

Page 81: ... 8 X 3 LONG ZINC PLATED 1 4 057868 WHEEL AND TIRE ASSEMBLY 16 2000 LB CAPACITY 1 1 4 BORE HUB 1 5 057880 YOKE ASSEMBLY FOR PNEUMATIC WHEEL 1 A 049697 BEARING BALL THRUST EW2 HDX740 1 B 057874 BOTTOM FORK WELDMENT FOR PNUEMATIC 1 C 057879 TOP CASTER BEARING HUB WELDMENT 1 D 057881 FSTN THIN NYLON LOCK NUT 1 1 4 7 1 6 057881 FSTN THIN NYLON LOCK NUT 1 1 4 7 1 7 057889 TUBE SPACER FOR YOKE WELDMENT 2...

Page 82: ...057625 10 2012 SECTION 4 PARTS Page 4 34 Left Side Form Assembly Illustration 19 15 3 7 6 2 8 14 5 3 17 18 5 7 10 13 16 11 1 4 9 20 ...

Page 83: ...20542 FSTN NUT STOVER LOCK 1 4 20 5 10 038508 FSTN HHCS 1 2 13 X 1 1 4 GR 8 2 11 040004 FSTN 5 16 18 GR C STOVER HEX NUT 8 12 055039 FSTN LW 1 2 GR8 YELLOW ZINC 2 13 057075 BOTTOM REAR TIVAR FOR AUGER SIDE FORM RS844 1 14 057853 CHANNEL SIDE FORM MOPUNT RS844 1 15 057854 PLATE SIDE FORM PIN CONNECTION FOR RS844 SIDE FORMS 1 16 057856 BOTTOM FRONT TIVAR FOR AUGER SIDE FORM RS844 1 17 057857 HINGE S...

Page 84: ...057625 10 2012 SECTION 4 PARTS Page 4 36 Right Side Form Assembly Illustration 11 1 3 7 6 2 8 15 17 4 9 20 16 13 19 18 14 5 3 5 7 10 ...

Page 85: ...020542 FSTN NUT STOVER LOCK 1 4 20 5 10 038508 FSTN HHCS 1 2 13 X 1 1 4 GR 8 2 11 040004 FSTN 5 16 18 GR C STOVER HEX NUT 8 12 055039 FSTN LW 1 2 GR8 YELLOW ZINC 2 13 057075 BOTTOM REAR TIVAR FOR AUGER SIDE FORM RS844 1 14 057853 CHANNEL SIDE FORM MOPUNT RS844 1 15 057854 PLATE SIDE FORM PIN CONNECTION FOR RS844 SIDE FORMS 1 16 057856 BOTTOM FRONT TIVAR FOR AUGER SIDE FORM RS844 1 17 057857 HINGE ...

Page 86: ...057625 10 2012 SECTION 4 PARTS Page 4 38 Safety Shut Down Wire Assembly Illustration 5 3 2 1 4 ...

Page 87: ...3 M20 HLR 1 2 057294 ROPE 10 METER WITH CLAMPS FOR ROPE SWITCH FOR RS844 1 3 057295 SAFETY SPRING SPIRAL FOR ROPE SWITCH FOR RS844 1 4 057742 ASSY LH SAFETY ROPE MOUNTING BRACKET 1 5 057743 ASSY RH SAFETY ROPE MOUNTING BRACKET 1 VISIT US www alleneng com LIKE US www facebook com AllenEngineering FOLLOW US alleneng WATCH US www youtube com AllenMachinery ...

Page 88: ...057625 10 2012 SECTION 4 PARTS Page 4 40 Fuel Filter Replacement PART 70000 43081 PART 043920 ...

Page 89: ...057625 10 2012 SECTION 4 PARTS Page 4 41 Oil Filter Replacement PART 16271 32090 ...

Page 90: ...057625 10 2012 SECTION 4 PARTS Page 4 42 Hydraulic Tank Assembly Illustration 7 8 3 2 1 5 10 6 9 1 2 4 ...

Page 91: ... 1 8 2 010083 FSTN FW 3 8 8 3 010091 FSTN LW 3 8 4 4 020514 FSTN NUT STOVER LOCK 3 8 16 4 5 032268 UNIT CHROME LOCKABLE GAS HYDRA TANK CAP 1 6 042844 5 SIGHT GAUGE WITH THERMOMETER 1 7 046241 GAUGE RETURN FILTER 1 8 049355 FILTER IKRON F GANG VIB 255CD 1 049323 ELEMENT FILTER REPLACEMENT 9 057620 TANK HYDRAULIC 1 10 057661 SUCTION STRAINER 3 X 2 WITH 5 PSI BY PASS 1 ...

Page 92: ...057625 10 2012 SECTION 4 PARTS Page 4 44 Paving Tube Scraper Assembly Illustration 15 10 8 2 5 9 12 11 16 4 8 14 13 Left Hand Shown ...

Page 93: ...FSTN NUT HEX NYLOCK 5 16 18 12 10 039082 FSTN HHCS 5 16 18 X 3 GR 5 6 11 057306 BRACKET SCRAPER MIDDLE RS800 SERIES FRONT PAVING TUBE 3 12 057307 BRACKET TOP CONNECTING FOR RS800 FRONT PAVING TUBE SCRAPER 3 13 057308 BRACKET LH BOTTOM FOR RS800 SERIES FRONT TUBE SCRAPER 1 14 057309 BRACKET RH BOTTOM FOR RS800 SERIES FRONT TUBE SCRAPER 2 15 057311 TIVAR 7 END FRONT PAVING TUBE SCRAPER RS800 SERIES ...

Page 94: ...057625 10 2012 SECTION 4 PARTS Page 4 46 Operator Control Panel Assembly Illustration 42 14 11 45 19 2 33 41 6 5 34 35 47 17 51 15 37 39 46 16 50 28 18 22 ...

Page 95: ...PACK PLASTIC 9000 14 1 26 049060 SEAT RIDER 1 27 053189 U BOLT 3 1 2 X 3 8 16 2 28 055033 FSTN HHCS 1 8 X 2 LONG GR8 YELLOW ZINC 1 29 055034 FSTN FW 1 GR 8 YELLOW ZINC 2 30 055039 FSTN LW 1 2 GR8 YELLOW ZINC 6 31 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 6 32 055310 FSTN HHCS 1 2 13 X 3 GR 8 YELLO ZINC 6 33 057014 END FRAME FOR PR2440 2 34 057018 E STOP SWITCH ASSEMBLY 1 35 057082 DECAL OPERATOR ...

Page 96: ...057625 10 2012 SECTION 4 PARTS Page 4 48 Operator Control Panel Assembly cont d Illustration 23 44 25 27 41 26 36 43 ...

Page 97: ...AL PACK PLASTIC 9000 14 1 26 049060 SEAT RIDER 1 27 053189 U BOLT 3 1 2 X 3 8 16 2 28 055033 FSTN HHCS 1 8 X 2 LONG GR8 YELLOW ZINC 1 29 055034 FSTN FW 1 GR 8 YELLOW ZINC 2 30 055039 FSTN LW 1 2 GR8 YELLOW ZINC 6 31 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 6 32 055310 FSTN HHCS 1 2 13 X 3 GR 8 YELLO ZINC 6 33 057014 END FRAME FOR PR2440 2 34 057018 E STOP SWITCH ASSEMBLY 1 35 057082 DECAL OPERAT...

Page 98: ...057625 10 2012 SECTION 4 PARTS Page 4 50 Return Tube Assembly Spray Illustration 6 1 2 3 4 5 7 Before gluing install the black water tank cap here ...

Page 99: ...VC 3 4 x 2 LONG 1 3 038228 FTG PVC ELBOW 3 4 TO 3 4 PVC 1 4 038229 PIPE PVC 3 4 x 3 5 8 LONG 1 5 038230 FTG COUPLER PVC 3 4 1 6 038971 FITTING 3 4 NPT X 3 4 BARB 1 7 057303 PIPE PVC 3 4 x 11 1 4 LONG SUCTION 1 Use teflon tape on all pipe threads throughout the spray system Use a cleaner on all PVC fittings before gluing Use a PVC cement glue to assemble the return tube ...

Page 100: ...057625 10 2012 SECTION 4 PARTS Page 4 52 Spray System Assembly Illustration 16 6 5 10 24 11 14 23 20 17 14 1 21 19 8 24 23 3 22 9 11 15 2 13 ...

Page 101: ...x 3 4 GARDEN 1 11 040110 FTG 3 4 MPT x 3 4 90 HOSE BARB 5 12 040115 FTG 3 4 COUPLER 1 13 040116 FTG 3 4 CLOSE NIPPLE 2 14 047412 3 4 NPT Ball Valve 1 15 048382 Y STRAINER POLY 3 4 NPT F TRTP 1 048383 SCREEN 40 MESH REPLACEMENT 16 057002 PLATE BALL VALVE AND RELIEF MNT BRACKT 1 17 057009 BRACKET SPRAY BALL VALVE AND RELIEF MOUNT RS844 1 18 057120 END HANDLE LH END PR2440 PAVER 1 19 057231 TANK 15 G...

Page 102: ...057625 10 2012 SECTION 4 PARTS Page 4 54 Spray System Assembly cont d Illustration 16 11 9 13 14 13 7 5 2 1 4 10 5 7 6 8 3 15 12 ...

Page 103: ...P TRTP 1 13 040060 COUPLER JAW F WATER PUMP TRTP 2 14 040061 INSERT JAW COUPLER WATER PUMP TRTP 1 15 040065 MOTOR WATER PUMP TRTP 1 16 057101 CHANNEL SPRAY PUMP MNT RS844 1 OUR MISSION STATEMENT Our Mission is to provide superior quality products manufactured in a safe and efficient environment by highly trained and dedicated personnel on time deliveries and reactive knowledgeable customer service...

Page 104: ...LE AND BRACKET ASSEMBLY 1 012706 STRAINER 5053100SS 1 2 041604 VALVE CHECK BODY 1 3 041605 SPRAY TIP F TRTP PLASTIC 1 4 041606 PLASTIC 1 4 NPT CLOSE NIPPLE 1 5 041624 RETAINER NYLON SPRAY TIP 1 6 057297 TEE COMPRESSION TUBE FITTING FOR RS 800 SPRAY SYSTEM 1 7 057735 BRACKET SPRAY NOZZLE MNT FOR RS800 1 8 052440 TUBING 1 4 NYLON 5 3 1 2 4 6 7 8 ...

Page 105: ...057625 10 2012 SECTION 4 PARTS Page 4 57 Spray System Schematic ...

Page 106: ...057625 10 2012 SECTION 4 PARTS Page 4 58 Strobe Light and Puller Illustration A 9 B C E F D 5 6 7 8 10 1 2 3 4 Left Hand Shown ...

Page 107: ... 1 7 057264 PLATE CONNECTING FOR HINGE PLATE FOR HOOD RS800 1 8 057373 LH STEERING FORK KEEPER RS800 1 057374 RH STEERING FORK KEEPER RS800 1 9 057640 ASSY STROBE LIGHT MAST FOR 2440 1 A 052955 STROBE AMBER 12 VOLT DC 1 B 057532 MAST FOR STROBE LIGHT 1 C 057533 RECEIVER MNT FOR STROBE LIGHT 1 D 057642 QUICK RELEASE CONNECTION PIN 1 E 057660 TUBE STROBE MAST 1 F 058664 TELESCOPIC TUBE FOR STROBE MA...

Page 108: ...057625 10 2012 SECTION 4 PARTS Page 4 60 Power Unit Assembly Illustration 057240 41 22 26 9 30 32 38 10 17 36 3 16 ...

Page 109: ...19 038508 FSTN HHCS 1 2 13 X 1 1 4 GR 8 2 20 041510 DECAL DIESEL ONLY CAP 1 21 041586 BRACKET FUEL FILTER KUBOTA ENGINE 1 22 043291 ENGINE KUBOTA 44 TURBO V1505TEBB 1 1 23 046394 COVER ALTERNATOR 1 24 048635 BRACKET THROTTLE 1 25 048649 RADIATOR 1 26 048901 MOUNT 250 LB MOTOR 4 27 049028 BRACKET RAD SUPPORT MSP460 1 28 049036 CAP 3 1 2 VENTED BLACK 1 29 053200 TANK 6 GALLON GAS EPA W CAP 1 30 0550...

Page 110: ...057625 10 2012 SECTION 4 PARTS Page 4 62 Power Unit Assembly cont d Illustration 33 42 19 30 35 24 25 13 4 5 7 27 23 37 21 5 4 1 40 20 28 29 34 11 43 15 39 7 5 2 ...

Page 111: ...8 2 20 041510 DECAL DIESEL ONLY CAP 1 21 041586 BRACKET FUEL FILTER KUBOTA ENGINE 1 22 043291 ENGINE KUBOTA 44 TURBO V1505TEBB 1 1 23 046394 COVER ALTERNATOR 1 24 048635 BRACKET THROTTLE 1 25 048649 RADIATOR 1 26 048901 MOUNT 250 LB MOTOR 4 27 049028 BRACKET RAD SUPPORT MSP460 1 28 049036 CAP 3 1 2 VENTED BLACK 1 29 053200 TANK 6 GALLON GAS EPA W CAP 1 30 055039 FSTN LW 1 2 GR8 YELLOW ZINC 6 31 05...

Page 112: ...057625 10 2012 SECTION 4 PARTS Page 4 64 Idle End Assembly Illustration 48 40 27 28 31 26 26 41 32 44 42 43 46 21 12 10 51 9 6 13 11 9 7 11 13 50 7 25 49 7 9 11 13 29 38 1 53 39 4 12 10 18 20 17 30 ...

Page 113: ...DRAULIC F HD550 1 26 048352 CLAMP 20 HOSE 3 27 048673 BREATHER AIR 90 ELBOW X1 1 28 048674 HOOD INLET STYLE E X1 1 29 048675 BAND POLYMER MOUNTING X1 1 30 048678 HANDLE LOAD RATED NYLON 2 31 048682 CONNECTOR HOSE HUMP X1 1 32 048797 ELBOW SAMCO MODIFIED F HDX600 1 33 055033 FSTN HHCS 1 8 X 2 LONG GR8 YELLOW ZINC 2 34 055034 FSTN FW 1 GR 8 YELLOW ZINC 2 35 055039 FSTN LW 1 2 GR8 YELLOW ZINC 4 36 05...

Page 114: ...057625 10 2012 SECTION 4 PARTS Page 4 66 5 Frame Section Assembly 057382 Illustration 14 13 6 3 2 17 19 9 16 7 10 12 3 11 18 1 4 15 ...

Page 115: ...7 010112 FSTN NUT HEX 3 4 10 4 8 052787 FTG LH LARGE HEX UNION FOR 1 2 HOSE 2 9 052787 FITTING F2403 8 8 2 10 057011 ROD TOP CONNECTING FOR PR2440 ASSEMBLY 2 11 057012 SPHERICAL WASHER 3 4 2 12 057013 TUBE TOP SPACER FOR CONNECTING BOLT PR2440 2 13 057015 CENTER FRAMES FOR PR2440 2 14 057381 5 MAIN FRAME WELDMENT FOR RS800 2 15 057386 5 SCRAPER ASSEMBLY 1 16 057434 1 2 HOSE ASSEMBLY 5 LONG 2 17 05...

Page 116: ...057625 10 2012 SECTION 4 PARTS Page 4 68 5 Scraper Assembly 057386 Illustration 15 1 4 8 14 11 10 9 7 12 13 2 6 3 5 7 ...

Page 117: ...FSTN LW 5 16 4 7 012612 FSTN NUT HEX NYLOCK 5 16 18 8 8 020542 FSTN NUT STOVER LOCK 1 4 20 5 9 039082 FSTN HHCS 5 16 18 X 3 GR 5 4 10 057306 BRACKET SCRAPER MIDDLE RS800 SERIES FRONT PAVING TUBE 2 11 057307 BRACKET TOP CONNECTING FOR RS800 FRONT PAVING TUBE SCRAPER 2 12 057308 BRACKET LH BOTTOM FOR RS800 SERIES FRONT TUBE SCRAPER 1 13 057309 BRACKET RH BOTTOM FOR RS800 SERIES FRONT TUBE SCRAPER 1 ...

Page 118: ...057625 10 2012 SECTION 4 PARTS Page 4 70 Hydraulic Schematic Illustration 26 26 26 26 27 27 27 27 22 17 17 17 17 16 13 11 12 7 37 8 14 9 10 ...

Page 119: ...057625 10 2012 SECTION 4 PARTS Page 4 71 Hydraulic Schematic Illustration 23 25 38 24 23 22 18 19 20 21 16 15 16 16 17 1 2 3 5 6 4 ...

Page 120: ...2 SAE PORT FLANGE 1 10 046294 FLANGE SP48 16 16 1 11 057664 CC PO SPOOL 3000 53 GPM RS844 1 12 057665 CAV04 2 1 2 SAE LINE BODY RS844 1 13 048730 TEST POINT SMK20 JIC1 4 VK 1 14 057668 HYDRAULIC VALVE RS844 1 15 057667 HANDLE LEVER RS844 1 16 057074 HANDLE AL01 M8X300 RS844 4 17 055078 HANDLE LEVER AL01 M8X120 5 18 057669 HYDRAULIC MOTOR RS844 1 19 040059 FOOT BRACKET WATER PUMP TRTP 1 20 040060 C...

Page 121: ...tting 1 057940 F6602 6 6 6 O Swivel Run Tee FItting 1 057941 F2406 6 4 O Reducing Adapter Fitting 1 057942 F6400 10 10 O Straight Thread Connector Fitting 2 057943 F6400 12 16 O Straight Thread Connector Fitting 1 057944 F6602 12 12 12 O Swivel Run Tee FItting 1 057945 F2406 12 8 O Reducing Adapter Fitting 1 046351 F6801 16 16 NWO 90 DEG Straight Thread Elbow Fitting 2 057946 9002 16 16 ML JIC X M...

Page 122: ...6 WATER SPRAY MOTOR TO VALVE 84 6 057769 RS844 17 WATER SPRAY MOTOR TO VALVE 96 6 057770 RS844 18 WATER SPRAY CASE TO TANK TEE 125 4 057771 RS844 19 C1 HOLDING VALVE FRONT RH JACK 226 4 057772 RS844 20 C2 HOLDING VALVE FRONT RH JACK 211 4 057773 RS844 21 C1 HOLDING VALVE REAR RH JACK 205 4 057774 RS844 22 C2 HOLDING VALVE REAR RH JACK 189 4 057775 RS844 23 C1 HOLDING VALVE FRONT LH JACK 124 4 0577...

Page 123: ...057625 10 2012 SECTION 4 PARTS Page 4 75 Hydraulic Hose Matrix Parts List ...

Page 124: ...057625 10 2012 SECTION 4 PARTS Page 4 76 Engine Electrical Schematic Illustration ...

Page 125: ...057625 10 2012 SECTION 4 PARTS Page 4 77 Engine Electrical Schematic Illustration ...

Page 126: ...057625 10 2012 SECTION 4 PARTS Page 4 78 Machine Electrical Schematic Illustration ...

Page 127: ...057625 10 2012 SECTION 4 PARTS Page 4 79 Machine Electrical Schematic Illustration ...

Page 128: ...BE FOR RS800 SERIES 18 057173 20 PAVING TUBE FOR RS800 SERIES 20 057173 22 PAVING TUBE FOR RS800 SERIES 22 057173 24 PAVING TUBE FOR RS800 SERIES 24 057173 26 PAVING TUBE FOR RS800 SERIES 26 057173 28 PAVING TUBE FOR RS800 SERIES 28 057173 30 PAVING TUBE FOR RS800 SERIES 30 057173 32 PAVING TUBE FOR RS800 SERIES 32 057173 34 PAVING TUBE FOR RS800 SERIES 34 2 035327 PLUG 3 4 14 NPTF HOLLOW HEX 2 1 ...

Page 129: ...057625 10 2012 INTENTIONALLY BLANK ...

Page 130: ...YOUR TOTAL SOURCE FOR CONCRETE EQUIPMENT 800 643 0095 or 870 236 7751 FAX 800 643 0097 or 870 236 3934 P O Box 819 Paragould Arkansas 72451 USA www alleneng com 057625 10 2012 ...

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