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allen MPS9910 Safety & Operation Manual Download Page 36

Area

Malfunction

Possible

Cause

Corrective

Measure

Ref.

Engine

Engine does not start, 

or is difficult to start

Blown fuse

- Replace fuse

Bad connection or breakage in the wiring

- Contact your AEC dealer

Out of fuel

- Fill fuel

Air is in fuel

- Contact your AEC dealer

Engine fouled

- Wait a while and try starting again

Insufficient or wrong oil

- Fill or change oil

Dirty or damaged spark plug

- Clean or replace spark plug

Contamination in fuel system

- Contact your AEC dealer

Other (other than above)

- Contact your AEC dealer

Engine stalls

Out of fuel

- Fill fuel

Cold engine

- Warm up the engine

Other (other than above)

- Contact your AEC dealer

Engine stops abruptly

Out of fuel

- Fill fuel

Piston siezure due to insufficient or bad oil

- Contact your AEC dealer

Other (other than above)

- Contact your AEC dealer

Engine does not stop

Electrical malfunction

- Contact your AEC dealer

Other (other than above)

- Contact your AEC dealer

Idling is not stable

Insufficient intake air (clogged air cleaner)

- Clean or replace the air cleaner

Other (other than above)

- Contact your AEC dealer

Poor power or 

acceleration

Bad fuel

- Change fuel

Wrong oil (improper viscosity)

- Change to suitable oil

Accelerator (throttle) is not properly adjusted - Contact your AEC dealer
Insufficient intake air (clogged air cleaner)

- Clean or replace the air cleaner

Excessive load

- Reduce load

Other (other than above)

- Contact your AEC dealer

Irregular noise or 

vibration from or around 

the engine

- Contact your AEC dealer

Excessive oil 

consumption

- Contact your AEC dealer

Engine overheats

Insufficient amount of engine oil

- Fill oil

Cooling fan is clogged or blocked

- Clean

Other (other than above)

- Contact your AEC dealer

Excessive fuel 

consumption

Clogged air cleaner

- Clean or replace air cleaner

Other (other than above)

- Contact your AEC dealer

Troubleshooting

SECTION 3

SERVICE

075770

Page 36

Summary of Contents for MPS9910

Page 1: ...SAFETY OPERATIONS MANUAL Manual Part 075770 Revision Language English Original Instructions P O W E R S P R AY E R S MPS9910 ...

Page 2: ...This manual or a copy of it must be kept with the machine at all times There is a manual storage container located on the machine for your convenience ...

Page 3: ...EC AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual Allen Products are covered under one or more of the following patent numbers U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 410 931 413 127 416 564 465 897 466 909 474 203 U S Utility Patents 5 108 220 5 238 323 5 328 295 5 352 063 5 405 216 5 476 342 5 48...

Page 4: ...ns 13 Engine Specifications 14 1 SAFETY 15 State Federal Warning Regulations 16 General Safety Precautions 17 Spark Arrestor Notice 18 General Safety 19 Engine Safety 22 Operating Safety 23 Transportation Safety 24 2 OPERATIONS 25 Introduction to MPS9910 Sprayer 26 Sprayer Assembly 27 Start Up Procedure 29 Sprayer Operation 31 3 SERVICE 32 Periodic Maintenance 34 Diaphragm Pump Operation and Maint...

Page 5: ...075770 Page 5 General Information PAGE LEFT BLANK INTENTIONALLY ...

Page 6: ...terations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 8 Impact damage to gear boxes is not covered under the Allen warranty and is deemed customer abuse 9 Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence on the date of the warranty...

Page 7: ... operation This manual is divided into the following sections Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the tool box located on top of the trailer The engine and pump are not manufactured by Allen Engineering Corporation Inc and therefore are not covered under Allen Engineering Corporation Inc warranty The engine and pump manufact...

Page 8: ...__________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ Dealer Information Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts Always ...

Page 9: ...d accurate delivery 1 All orders for service parts must include the serial number for the machine Shipment will be delayed if this information is not available 2 Include the correct description and part number from the PARTS DECALS manual 3 Specify the exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written...

Page 10: ...11 001 Production Sequence Model Number MPS 9910 MODEL Year Manufactured Month Manufactured Series Model SERIES Manufacturer s Codes When ordering parts or requesting service information you will always be asked to specify the model and serial numbers of the machine The legends below specifically defines each significant character or group of characters of the Model Number and Serial Number codes ...

Page 11: ...t Refer to the Figure below for an example of the serial number and model number plate This plate should not be removed at any time Please record the information found on this plate below so it will be available should the identification plate become lost or damaged When ordering parts or requesting service information you will ALWAYS be asked to specify the model and serial numbers of the machine...

Page 12: ...5 x 222 5 x175 Weight lb kg 1 940 880 Gross Axle Weight Rating lb kg 7 000 3 175 Gross Vehicle Weight Rating lb kg 6 540 2 966 Payload Capacity lb kg 4 600 2 086 Wheel Size 16 Tire ST235 80R16 Flat Mount Tow Ring 2 1 2 Flat Mount Trailer Coupler 2 5 16 21 000 lb MGTW Trailer Electrical Wiring 4 Flat Connector Maximum Flat Washer Flow Rate gpm lpm 9 34 Max Pressure psi bar 580 40 Spray Boom Unfolde...

Page 13: ...Machine Dimension Specifications 87 6 68 8 150 2 170 8 Spray Boom Unfolded The illustrations shows the Tow Tote Sprayer with two 55 gal barrels 075770 Page 13 General Information ...

Page 14: ...mm 68 X 45 Compression Ratio 9 0 1 Starter Recoil Dry Weight lbs kg 33 15 1 Length inches 12 2 Width inches 14 3 Height inches 13 6 Fuel Capacity US qts ltrs 3 3 3 1 Lube Type SAE 10W 30 40 20W 40 50 Oil Capacity US qts ltrs 0 61 0 58 Air Cleaner Dual Element Muffler type Standard Ignition System Transistorized Magneto Lube System Splash Emission Rating EPA Carb Color Red Fuel System Gravity 07577...

Page 15: ...SECTION 1 SAFETY SECTION 1 SAFETY 075770 Page 15 ...

Page 16: ...ting drilling of masonry concrete metal and other materials can generate dust mists and fumes con taining chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproductive harm SILICOSIS WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may give off dust or mists containi...

Page 17: ...rtant information EMERGENCY is used for the identification of safety equipment first aid or emergency egress locations NOTICE used to convey safety information on labels and signs CAUTION is indicative of a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates potentially hazardous situations that could result in death or serious injury DANGE...

Page 18: ...device designed to prevent the discharge of spark or flames from the engine exhaust It is often required when operating equipment on forested land to prevent the risk of fires Consult the engine distributor or local authorities and make sure that you comply with regulations regarding spark arrestors Spark Arrestor Notice SECTION 1 SAFETY 075770 Page 18 ...

Page 19: ...uld constitute a hazard while the equipment is in operation No one other than the operator is to be in the working area when the equipment is in operation DO NOT use the equipment for any purpose other than its intended purposes or applications This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safe...

Page 20: ...less and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine NEVER operate the equipment in an explosive atmosphere or near combu...

Page 21: ...VER stand on the trailer during operation NEVER lubricate components or attempt service on a running machine ALWAYS keep the machine in proper running condition Fix damage to machine and replace any broken parts immediately ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel General Saf...

Page 22: ...air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction NEVER tamper with the factory settings of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable ALWAYS use extreme caution when working with flammable liquids DO NOT start the engine near spilled fuel or combustible flui...

Page 23: ...ge is found file a claim with your carrier immediately Mark freight bill of lading as damaged shipment 4 Do not operate High Pressure Sprayer if any guards have been removed 5 Only trained personnel should be allowed to operate your High Pressure Sprayer 6 No foreign objects such as buckets tools or materials should ever be attached to on the Sprayer during operation 7 Do not attempt to fill fuel ...

Page 24: ...ic brake operation Secure portable power cables in cable tray with tie wraps The maximum speed for highway towing is 55 MPH unless posted otherwise Recommended off road towing is not to exceed 15 MPH or less depending on type of terrain Avoid sudden stops and starts This can cause skidding or jack knifing Smooth gradual starts and stops will improve towing Avoid sharp turns to prevent rolling Trai...

Page 25: ...SECTION 2 OPERATIONS SECTION 2 OPERATIONS 075770 Page 25 ...

Page 26: ...he return and suction pipes The pump s control unit allows the operator to switch the fluid flow between the spray boom and the spray gun The bypass return line has a jet agitator to help ensure that the fluid in the storage container is properly mixed Each nozzle on the spray boom has a shut off valve and they are spaced in 1 increments This allows the operator to customize the operational length...

Page 27: ...se E that is supplied and fasten them together Put the suction tube in the larger hole of the barrel Connect opposite end of suction hose to the 3 4 QDC connector located on the pump 3 Take the OD 1 05 x ID 0 824 bypass tube F and the 5 X 1 2 hose G that is supplied and fasten them together Put the bypass tube in the smaller hole of the barrel Connect opposite end of the bypass hose to the 1 2 QDC...

Page 28: ...se E that is supplied together Connect opposite end of suction hose to the 3 4 QDC connector located on the pump 3 Take the OD 1 05 x ID 0 824 bypass tube F and the 5 X 1 2 hose G that is supplied and fasten them together Put the bypass tube in the inlet hole of the tank Connect opposite end of the bypass hose to the 1 2 QDC connector on the pump located directly above the flow control valves 4 Lo...

Page 29: ...erify that the jack is fully retracted and secured to the trailer 7 Verify that the trailer lights are properly connected 8 Verify that the load s are secured to the trailer Starting Procedures Unfolding the Spray Boom Before unfolding the boom make sure that the supplied support mast tube and cable are installed Install the support mast to the outer most hole on the mounting bracket Secure the ma...

Page 30: ...ackets on each side of the trailer that the spray boom can be fastened to NOTE If the spray boom switches sides the nozzles will be facing a different direction The operator can swap the nozzle tube assemblies to change their direction Start Up Procedure Hitch Pin Hitch Pin Spray Boom Mounting Brackets Figure 2 4 Spray Boom SECTION 2 OPERATIONS 075770 Page 30 ...

Page 31: ... 4 Pull the recoil starter on the engine 5 Allow the engine to warm up and then move the throttle all the way to the left Once the engine is running turn the appropriate valve handle to the open position To use the spray boom turn the handle labeled L to the right make sure that the spray gun valve R is closed To use the spray gun turn the handle labeled R to the left make sure that the spray boom...

Page 32: ...SECTION 3 SERVICE SECTION 3 SERVICE 075770 Page 32 ...

Page 33: ...SECTION 2 OPERATIONS 075770 Page 33 PAGE LEFT BLANK INTENTIONALLY ...

Page 34: ...tion Manual for additional information on engine maintenance A copy of the engine Operator s Manual was supplied with the machine when it was shipped Check Fuel Level Daily Check Air Filter Replace as needed Daily Check and Tighten External Hardware Daily Change Engine Oil 100 hrs Replace Spark Plug 300 hrs SECTION 3 SERVICE 075770 Page 34 ...

Page 35: ...rrect level using a high grade non detergent SAE 30 weight oil This will help prolong the pump life refer to Fig 2 3 Check the charge pressure E on the pulsation dampener before starting the pump The pressure is checked with a standard automotive air gauge The pressure should be at approximately 20 of the maximum operating pressure refer to Fig 3 4 On the pump you can adjust the pressure by clampi...

Page 36: ...Electrical malfunction Contact your AEC dealer Other other than above Contact your AEC dealer Idling is not stable Insufficient intake air clogged air cleaner Clean or replace the air cleaner Other other than above Contact your AEC dealer Poor power or acceleration Bad fuel Change fuel Wrong oil improper viscosity Change to suitable oil Accelerator throttle is not properly adjusted Contact your AE...

Page 37: ...hite or blue smoke comes out of exhaust Engine oil level is too high Adjust the oil level Other other than above Contact your AEC dealer Safety Devices Lamp does not light Blown bulb Replace Blown fuse Replace Other other than above Contact your AEC dealer Hydraulic System Pump does not work Insufficient or deteriorated hydraulic fluid Add or change fluid Other other than above Contact your AEC de...

Page 38: ...for ways to access the Parts Decals Manual Mobile Device Scan this QR code with a compatible device cellular phone tablet etc Computer Mail A physical copy of the parts manual can also be mailed to you upon request Please contact Allen Engineering service department and one can be sent to you Allen Engineering P O Box 819 Paragould Ar 72451 USA Phone 1 800 643 0095 USA Only 1 870 236 7751 Fax 1 80...

Page 39: ...MANUAL REVISION DETAIL REVISION REVISION DATE REVISION REFERENCE REVISION BY 1 22 Initial Release MK Revision Detail 075770 Page 39 General Information ...

Page 40: ...E T P A R A G O U L D A R K A N S A S 7 2 4 5 0 8 7 0 2 3 6 7 7 5 1 8 0 0 6 4 3 0 0 9 5 T O L L F R E E U S A O N LY MAILING P O B O X 8 1 9 P A R A G O U L D A R K A N S A S 7 2 4 5 1 A L L E N E N G C O M C O N N E C T W I T H U S O N S O C I A L ...

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