Wheels & Tires
• For machines that do not have SuperFlex filled tires, inspect
DAILY
for correct tire
pressure (check cold).
• Inflate front tires to 50 PSI
• Inflate rear tires to 50 PSI
INFLATE TIRES WITH CARE. AVOID POSITIONING YOUR BODY WHERE IT CAN BE INJURED BY
AN EXPLODING TIRE.
• Inspect daily all wheels/tires for structural damages, tears, rips, bent wheels, etc. Repair or replace any dam-
aged parts immediately.
DO NOT OPERATE THIS BUGGY WITH ANY DAMAGED AND/OR UNDER INFLATED TIRE/WHEEL
ASSEMBLIES.
• Inspect lug nut torque
DAILY
.
• Tighten all loose lug nuts to 65 ft. lbs. of torque. If lug nuts must be removed, before nut removal clean threads
on studs with wire brush and spray with WD-40 type lubricant.
• Castle nuts that hold drive wheel hubs to drive motor shafts must be torqued to
125 ft. lbs.
If cotter pin does
not mate to hole in the shaft, tighten castle nut until cotter pin can be inserted in the next slot in the castle nut
and through the hole in the shaft. Install a
NEW
cotter pin. Do not reuse cotter pin.
Speed Control System
Inspect speed control cable
DAILY
. This cable connects the speed control lever to the hydrostatic transmission.
With all linkage fully assembled cable travel should be smooth and easy. Approximately 15 lbs. of pressure
should be required to depress the speed control lever at the handlebar. Cable should be free of cuts, kinks, binds
and sharp bends. Rubber seals to prevent entry of contamination should be intact at both cable ends.
Due to the critical nature of this part, replacement is recommended every 24 months or sooner in extreme conditions
.
Inspect speed control return spring
DAILY
. This spring is mounted on the transmission shift bar and allows the
speed control lever to return automatically when released. Spring tension should be sufficient to allow the speed
control lever to snap back briskly when it is released. Broken, damaged, or deformed springs must be replaced
immediately. Note: never bend, otherwise modify, or attempt to repair spring. ALWAYS REPLACE.
Due to the critical nature of this part, replacement is recommended every 24 months or sooner for severe service.
3.8 - Maintenance, continued
In all cases, upon release of the speed control lever, the speed control linkage should
operate smoothly and freely and stop machine travel within 6 - 8’ in both forward and
reverse. If the speed control linkage does not operate smoothly and freely and/or does
not automatically stop machine travel upon release of the speed control lever, then
remove machine from service until repairs have been made.
SECTION 3
SERVICE
055838
Page 64
Summary of Contents for AW16-H
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