allen AT14S Operations & Parts Manual Download

Page: 34 / 124

065300 - 09/2016

Page 34

SECTION 3

SERVICE

Periodically grease the indicated points. The lubrication intervals and the lubricant that is to be used are

indicated in the table of lubricants below.

It is recommended to keep all the grease fittings clean and efficient and replace them if inefficient or

damaged.

A thorough inspection and constant greasing allow the vehicle to operate

perfectly efficient and safely.

Also grease the parts exposed to the elements as they require adequate protection against oxidation.

General Maintenance

8 h

GREASE POINTS

Summary of Contents for AT14S

Page 1: ...OPERATIONS PARTS MANUAL AT14S AT12L TRACK BUGGY MANUAL PART 065300 REVISION C ...

Page 2: ...r your own safety and protection from personal injury carefully read understand and observe the safety instructions described in this manual Keep this manual or a copy of it with the machine at all times ...

Page 3: ... for any errors or inaccuracies that may appear in this manual Allen Products are covered under one or more of the following patent numbers U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 410 931 413 127 416 564 465 897 466 909 474 203 U S Utility Patents 5 108 220 5 238 323 5 328 295 5 352 063 5 405 216 5 476 342 5 480 257 5 480 258 5 533 831 5 562 361 5 567 075...

Page 4: ...t modification to product alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 7 Impact damage to gear boxes is not covered under the Allen warranty and is deemed customer abuse 8 Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence...

Page 5: ...ulations 16 Federal Regulations 17 Safety Information 18 General Safety 20 Transportation and Lifting Safety 26 Safety Retainer Positioning 28 Section 2 Operations Driving Position Controls 29 General Operating Instructions 30 General Operations 32 Section 3 Service Grease Points 34 Track Tightening 39 Hydraulic Oil Intake Filter 40 Air Filter 41 Wheel Gear Maintenance 42 Maintenance Schedule 44 H...

Page 6: ...Servos 76 Hood Assembly 78 Bucket Valve Fitting Assembly 80 Hydraulic Hose Assembly 82 Decals 84 Maintenance Tools 88 Hourmeter 90 Bucket Hydraulic Cylinder Assembly 92 Swivel Hydraulic Cylinder Assembly 94 Trilateral Tipping Bucket Assembly 96 Hydraulic Tank Connections 102 AT12L Control Plate 104 AT12L Control Levers 106 AT12L Manufacturer Plates 108 AT12L Bucket Assembly 110 AT12L Bucket Plate ...

Page 7: ... years of trouble free operation This manual is divided into the following sections SECTION 1 SAFETY SECTION 3 SERVICE SECTION 2 OPERATIONS SECTION 4 PARTS Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the operator s control panel Your engine is not manufactured by Allen Engineering Corporation Inc and theref...

Page 8: ...________Mobile Phone _____________________ Additional Comments ______________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts Always contact the Allen Dealer who...

Page 9: ...PARTS section of this manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written authorization from AEC All authorized returns must be shipped pre paid 5 When placing an order please contact the AEC dealer nearest you All information specifications and illustrations in this manual are subject ...

Page 10: ...w specifically defines each significant character or group of characters of the Model Number and Serial Number codes Model Number AT14 S Series Swivel Track Buggy AT14 Serial Number The serial number found on the identification plate is a ten digit format The model number identifies your machine and will ensure that you receive the correct replacement parts Serial Number Example T14 10 16 001 Seri...

Page 11: ... not be removed at any time Please record the information found on this plate below so it will be available should the identification plate become lost or damaged When ordering parts or requesting service information you will always be asked to specify the model and serial numbers of the machine FILL IN FOR FUTURE REFERENCE Model Number ____________________________ Serial Number __________________...

Page 12: ...mission Hydrostatic Transmission pumps with variable displace ment pistons n 2 Total capacity l min 29x2 Services gear pump n 1 Capacity l min 7 Max operating pressure for driving bar 230 Max operating pressure for services bar 160 Maximum speed Km h 4 5 9 0 mph 2 8 5 6 Separate track steering system Hydrostatic Rubber track tensioning spring adjusting screw Width of the rubber track mm 180 in 7 0...

Page 13: ...065300 09 2016 Page 13 Dimensional Specifications 790 180 790 473 2186 1228 553 880 1300 2211 85 18 6 7 08 31 1 87 0 34 6 51 2 21 8 48 3 86 1 31 1 ...

Page 14: ...on Counterclockwise from PTO shaft side Compression Ratio 9 3 1 Lamp Charge coil options 2 7A 17A 26A Carburetor Horizontal type two barrel butterfly valve internal vent Ignition System Digital CDI with variable ignition timing Starting System Electric Lubrication System Forced lubrication Governor System Mechanical Air cleaner Dual element Oil Capacity 2 1 US qt 2 0l Fuel Unleaded 86 octane or hi...

Page 15: ... Page 15 Engine Serial Number Information Record the engine serial number type and purchase date in the spaces below You will need this information when ordering parts and when making technical and warranty inquiries ...

Page 16: ...065300 09 2016 Page 16 SECTION 1 SAFETY State Regulations Proposition 65 Warning ...

Page 17: ...065300 09 2016 Page 17 SECTION 1 SAFETY Federal Regulations Respiratory Hazards ...

Page 18: ... notes shown below will inform you about potential hazards that could injure you or oth ers The safety notes specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in ...

Page 19: ...Page 19 SECTION 1 SAFETY Safety Symbols Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety notes ...

Page 20: ...refully read all the instructions in this booklet Should doubt or uncer tainties arise contact the manufacturing company Before starting the engine make sure that there are no people near the vehicle especially children It is strictly forbidden to transport or lift people Do not use the vehicle unless you are physically fit Do not drink alcoholic beverages while at work This vehicle is not approve...

Page 21: ...ly when fully loaded Avoid wearing inadequate clothing when operating the vehicle oil stained torn etc It is strictly forbidden to stop or park while the engine is running The engine must always be stopped Certain symbols are found in the manual and where necessary on some parts of the vehicle followed by safety related messages For them to be read more easily and carefully follow the instructions...

Page 22: ...this manual Before starting up the machine make certain that the load has been positioned correctly in the dump body When moving over a slope whether moving forward or in reverse always make certain that the weight is evenly balanced If the unit has a bucket set it in a position that improves stability Never move over terrain that has both a lateral and longitudinal slope The terrain must be solid...

Page 23: ...system upwards only when the machine is at a standstill it is not traversing It is prohibited to traverse with the system lifted even if only by a few centimetres with respect to the chassis Before lifting the loading bucket and tipping it it is necessary to check that this will not interfere with other objects in particular with electric cables etc Only use the high tipping system with friable ma...

Page 24: ...065300 09 2016 Page 24 SECTION 1 SAFETY General Safety cont d FLAT GROUND EMPTY MAX 22 UPHILL OR DOWNHILL EMPTY AND LOADED UPHILL OR DOWNHILL EMPTY 30 MAX 25 MAX ...

Page 25: ...al Safety cont d USING THE OPERATOR PLATFORM The PLATFORM must be LIFTED max height with the OPERATOR on the GROUND The PLATFORM must be LOWERED with the OPERATOR ON IT Under no circumstances is the operator to drive while the platform is lowered ...

Page 26: ...he other two are positioned on the sides of the driving position see figure Close off the lifting area and prohibit unauthorised people from entering Do direct the load over people or things and make sure that the area where the un loading operations are performed is clear from any obstruction power cables telephone line etc It is strictly forbidden for people to pass or stand under the suspended ...

Page 27: ...hicle is transported or handled in order to prevent causing harm or damage DANGER ZONES Given its functional characteristics the machine has some pinch points descent of the body onto the frame shovel track and some shearing points raising and lowering the shovel arms dump body hatch For this reason particular care must be taken during these movements Never insert arms or body parts inside these a...

Page 28: ...e following operations disconnect the split pin 1 unthread the pivot 2 rotate the safety lock 3 till enveloping the liner of the lifting cylinder of the body see Position B in this position reinsert the blocking elements pivot and split pin as shown in the picture Position B Position A Position B 1 2 3 ...

Page 29: ...on Controls 1 RIGHT TRACK DRIVE CONTROL LEVER 2 LEFT TRACK DRIVE CONTROL LEVER 3 LOAD BUCKET UP DOWN LEVER 4 SELF LOADING BUCKET LEVER LOADING BUCKET ROTATION LEVER 5 DRIVING LEVER FOR THE LIFTING OF THE UNLOADING SKIP 6 ACCELERATOR LEVER 7 P T O CONTROL LEVER ...

Page 30: ...evers 1 and 2 Hereunder are the detailed descriptions of the manoeuvres that are to be performed to drive forward backward and to steer FORWARD GEAR bring levers 1 and 2 simultaneously forward REVERSE GEAR bring levers 1 and 2 simultaneously backwards General Operating Instructions ...

Page 31: ...TH THE VEHICLE STOPPED bring lever 2 forward with respect to lever 1 WHILE THE VEHICLE IS MOVING reverse lever 1 with respect to lever 2 STEERING BACKWARDS TO THE RIGHT WITH THE VEHICLE STOPPED bring lever 2 backwards with respect to lever 1 WHILE THE VEHICLE IS MOVING bring lever 1 forward with respect to lever 2 ...

Page 32: ...er that the track is made of it is recommended to use it in temperatures ranging from 25 C to 55 C Do not leave the tracks exposed to the elements for prolonged periods sudden climate changes will enhance premature ageing Any wear on the transmission wheels can cause abrasions or the metal core of the tracks to emerge these must be promptly replaced TROUBLESHOOTING BROKEN STEEL ROPES OF THE TRACK ...

Page 33: ...the end of its life cycle and it must be replaced It is recommended to replace it even if the tread is reduced to about 2 to 5 mm Abrasions tears and cuts on the outer surface of the track that in contact with the ground are more often due to contact with sharp stones or cutting material metal sheets glass nails brick chips etc which cut and partially or completely remove parts of the track It is ...

Page 34: ... lubricants below It is recommended to keep all the grease fittings clean and efficient and replace them if inefficient or damaged A thorough inspection and constant greasing allow the vehicle to operate perfectly efficient and safely Also grease the parts exposed to the elements as they require adequate protection against oxidation General Maintenance 8 h 8 h GREASE POINTS ...

Page 35: ...065300 09 2016 Page 35 SECTION 3 SERVICE General Maintenance cont d A 50 h C B ...

Page 36: ...065300 09 2016 Page 36 SECTION 3 SERVICE General Maintenance cont d D E Grease the rotation slewing ring through the 2 greasing points D and E making sure to apply more grease to the front left point E ...

Page 37: ...Page 37 SECTION 3 SERVICE General Maintenance cont d 1 3 2 4 5 6 1 HYDRAULIC OIL TANK FILLER CAP 2 FUEL FILLER CAP 3 TRACK TENSIONING DEVICE 4 HYDRAULIC OIL INTAKE FILTER 5 DISCHARGE HYDRAULIC OIL FILTER 6 AIR FILTER ...

Page 38: ...in the screw down cap This control must be performed with the bucket raised cylinder extended and the machine on a flat surface ALWAYS KEEP THE LEVEL BETWEEN MINIMUM AND MAXIMUM Never overfill because the tank serves as an oil expansion tank during machine operation MAX MIN 2 FUEL FILLER CAP Open the bonnet by acting on the locking device A and top up through cap B B A When refuelling it is recomm...

Page 39: ...rated for the weight of the machine so that the tracks are approximately 100 mm 3 93 off the ground Measure the track midline vs the horizontal line the reading must not be more than 5 mm 19 If the distance is greater proceed as follows loosen lock nut A tighten screw B until the correct tightness is restored lock screw B tightening lock nut A thoroughly At this point track tightness has been rest...

Page 40: ...ased in the environment F A IT IS ADVISABLE TO CARRY OUT THIS OPERATION OVER WATERPROOF OR PLASTIC SHEET THE OIL MUST ONLY BE DISPOSED OF AT AUTHORIZED COMPANIES General Maintenance cont d REPLACING THE DISCHARGE HYDRAULIC OIL FILTER The filter is located inside the hydraulic oil tank see picture Replace the filter after the first 50 HOURS of operation and every 500 HOURS thereafter Unscrew the fi...

Page 41: ...rtridge it is sufficient to remove the top cover remove the cartridge and clean with com pressed air Do not use solvents brushes or rags to prevent damage to the cartridge The air filter should be replaced with another one having the same characteristics The filter should be cleaned every 50 hours of operation and the replacement must be done every 200 hours F ...

Page 42: ...correct level when the machine is stationary and the reducers are positioned as shown below If necessary top up ATTENTION TOPPING UP MORE THAN 10 OF THE TOTAL AMOUNT MAY BE INDICATIVE OF A LEAK IN THE REDUCER The oil must be changed after the first 100 hours of operation It must then be changed after 2000 hours of operation or once a year Capacity of each reducer 0 5 l The type is indicated in the...

Page 43: ...ular maintenance If the oil level in the reducer should decrease or increase when there are no external leaks the internal seals of the reducer itself must be checked by an authorized service center The vehicle must be level and horizontal and the engine OFF when verifying the level topping up re fuelling and emptying Insert an adequately sized container under drain plug to collect the oil DO NOT ...

Page 44: ...UBSEQUENT REPLACEMENTS in hours 8 50 100 200 500 1000 CLEANING Track Loading bucket Pump body protection compartment Hydraulic oil tank Air filter cartridge INSPECTION AND RE STORE if necessary Track tension Hydraulic oil REPLACE Oil intake filter cartridge Discharge oil filter cartridge Air filter cartridge Hydraulic oil CLEANING Grease points ATTENTION Refer to the information provided in the Ma...

Page 45: ... Maintenance cont d 6 5 3 2 4 1 7 HYDROSTATIC TRANSMISSION SYSTEM 1 RIGHT TRACK HYDRAULIC PUMP 2 LEFT TRACK HYDRAULIC PUMP 3 DRIVE GEARMOTOR 4 DISCHARGE OIL FILTER 5 HYDRAULIC OIL TANK AND OIL INTAKE FILTER 6 SERVICE HYDRAULIC PUMP 7 WATER OIL COOLER ...

Page 46: ...ecessary maintenance locate again the panels and tie the screws V U ADJUSTMENT AND ZERO SETTING OF THE HYDRAULIC PUMPS The track control levers on the control panel automatically return to zero neutral position inde pendently of the revolutions of the engine If the machine moves slowly forwards or backwards or rotates slightly in spite of the fact that the levers are in neutral it will be necessar...

Page 47: ...ompletely immobile Reassemble the axle bolt on the control cable onto the respective parts of the regulating poles A and C checking that the speed level of the cable is correct and maintaining the stop posi tion ATTENTION DO NOT INSERT HANDS PARTS OF THE BODY OR TOOLS IN THE FAN LOCATED ON THE RA DIATOR AS IT STARTS AUTOMATICALLY IMPORTANT For proper use of the machine it is recommended to bring t...

Page 48: ...065300 09 2016 Page 48 SECTION 3 SERVICE General Maintenance cont d 1 4 2 3 5 1 3 2 5 4 CHECK MAX PRESSURE OF HYDROSTATIC TRANSMISSION SYSTEM ...

Page 49: ... forwards or backwards GAUGE POSITION CORRESPONDING GEAR RELATIVE TRACK PRESS TO BE READ 1 forward right 220 240 bar 2 reverse right 3 reverse left 4 forward left The gauge set at points 1 2 3 or 4 must indicate a pressure of 250 bar ATTENTION WHEN TESTING THE 4 SERVICES THE BOOST PRESSURE READ AT POINT 5 MUST REMAIN UNALTERED RANGING BETWEEN THE LIMITS INDICATED BELOW 22 24 bar CHECK CHARGE PUMP ...

Page 50: ...on value 160 bar by over 5 bar restore it by acting on the adjusting screw A at the end of the distributor pressure relief valve Complete all the verifications and inspections bring the hydraulic service system and the hydrostatic drive system to the initial operating conditions NOTE for the pressures to be set correctly it is recommended to take the above mentioned readings with the hydraulic oil...

Page 51: ...of the battery itself to check the level Only distilled water must be used to top up do not use acid The electrolyte may leak due to it reaching boiling point and cause severe burns Always make sure the filler caps are closed perfectly Do not drain the battery completely If it drains quickly have the voltage regulator checked If this is not the cause recharge the battery or possibly replace it The...

Page 52: ...s and pose a risk of burns Always contact Authorized Workshops to charge the battery When parking the machine for a long period of time at low temperatures the battery should be protect ed or stored in a dry and protected area REMOVE THE COVERING BEFORE IGNITION FIRE HAZARD The machine is equipped with a switch I located on the left side of the machine it makes it possible to disengage the battery...

Page 53: ...rt Burnt spark plugs Verify the integrity of the spark plugs and the electrical circuit and replace if necessary Flat battery oxidised terminals Verify and clean or replace Empty fuel tank Check and top up if necessary Incorrect fuel Verify and if necessary replace after cleaning the tank Damaged starter or electromagnet Contact an authorized workshop The loading tipper does not rise or tilt Fault...

Page 54: ...065300 09 2016 Page 54 SECTION 4 PARTS Frame Assembly Illustration ...

Page 55: ... WASHER 17x30x4 4 24 065257 COMPLETE ROLL 2 25 03385050 WASHER 4 26 03230701 FSTN SCREW M8x30 8 8 4 27 065252 TRANSLATION GEAR MOTOR 2 28 03160902 WASHER 4 29 13152800 JUNCTION 4 30 03160901 WASHER 4 31 13152700 JUNCTION 4 32 065629 BUSHING 30x34x26 IGUS 4 33 065253 GEAR 4 34 065254 GEAR 4 35 03245010 FSTN SCREW M10x35 12 9 18 36 30014755 SPACER 2 37 03244810 FSTN SCREW M10x25 12 9 16 38 30014939 ...

Page 56: ...065300 09 2016 Page 56 SECTION 4 PARTS Hydraulic Tank Assembly Illustration ...

Page 57: ...60901 WASHER 3 10 03383000 WASHER 2 11 065259 FILTER 1 12 98080003 OIL TANK KIT 1 13 98080004 KIT COLLAR 1 14 98080005 FILTER KIT 1 15 065586 LEVEL LOADING PLUG 1 16 03230701 FSTN SCREW M8x30 8 8 2 17 03385401 WASHER 4 18 45070727 SPACER 2 19 03365100 FSTN NUT M8 2 20 03231050 FSTN SCREW M8x45 8 8 2 21 03385600 WASHER 2 22 03220401 FSTN SCREW M6x16 8 8 6 23 03385600 WASHER 8 24 065258 FILTER 1 25 ...

Page 58: ...065300 09 2016 Page 58 SECTION 4 PARTS Engine Assembly Illustration ...

Page 59: ...x20 8 8 7 15 068666 WASHER 16 16 03364004 FSTN NUT M6 8 17 065588 GASKET L 800 1 18 13467900 EARTHING CABLE 1 19 03220701 FSTN SCREW M6x25 8 8 1 20 45020371 SPACER 1 21 03415001 KEY 1 22 068127 1 23 20051354 ADHESIVE TAPE 1 24 068125 COLLAR 1 25 065260 COUPLER 1 26 068126 PROTECTION 1 27 03230601 FSTN SCREW M8x25 8 8 2 28 03386050 WASHER 4 29 03230000 FSTN SCREW M8x10 8 8 2 30 30322200 SCREW 1 31 ...

Page 60: ...065300 09 2016 Page 60 SECTION 4 PARTS Hydraulic Pump Assembly Illustration ...

Page 61: ...EW 2 12 03635007 CONNECTOR 1 13 065589 CHECKING COUPLING 5 14 065261 KIT SEALS 1 15 03365150 FSTN NUT M8 4 16 03237702 FSTN SCREW M8x25 8 8 4 17 13152800 JUNCTION 3 18 13154000 CONNECTOR 1 19 03621100 CONNECTOR 1 20 03123401 PIPE 1 21 03160900 WASHER 1 22 03220601 FSTN SCREW M6x20 8 8 4 23 03364003 FSTN NUT M6 4 24 065591 JOINT FRONT 5 8 1 25 065263 PUMP 1 26 065592 O R RING 1 27 13154010 REDUCTIO...

Page 62: ...065300 09 2016 Page 62 SECTION 4 PARTS Hydraulic Cooler Assembly Illustration ...

Page 63: ...RT 1 3 03220701 FSTN SCREW M6x25 8 8 4 4 03383000 WASHER 6 1x11 1x1 6 10 5 03383311 WASHER 6 6x18x2 10 6 03220601 FSTN SCREW M6x20 8 8 4 7 13152900 JUNCTION 2 8 03606000 ELBOW 2 9 03160006 WASHER 3 10 03628100 CONNECTOR 1 11 03639800 JUNCTION 1 12 13161211 CONNECTOR 1 13 13152600 JUNCTION 1 14 98080006 KIT RADIATOR 1 15 13153900 JUNCTION 1 ...

Page 64: ...065300 09 2016 Page 64 SECTION 4 PARTS Fuel Tank Assembly Illustration ...

Page 65: ...72444 COLLAR 1 8 03383311 WASHER 2 9 03383000 WASHER 6 1x11 1x1 6 2 10 03220200 FSTN SCREW M6x12 8 8 2 11 15101425 PLATE 1 12 03365100 FSTN NUT M8 3 13 33140028 CONNECTOR 1 14 13577901 CLAMP 6 15 25170177 PIPE 4 7x 11 1 L 650 1 16 25170176 PIPE 11 1x 22 2 L 800 1 17 25170178 PIPE 6 3x 12 7 L 450 1 18 20051354 ADHESIVE TAPE 1 19 13008905 TAP 1 20 03230601 FSTN SCREW M8x25 8 8 3 21 03385401 WASHER 8...

Page 66: ...065300 09 2016 Page 66 SECTION 4 PARTS Wiring Assembly Illustration ...

Page 67: ...CONNECTING DEVICE 1 8 60031667 NEGATIVE POLE CABLE 1 9 03480601 LAMP 1 10 60031757 CABLE 1 11 33482061 WARNING LIGHT 1 12 03220602 FSTN SCREW M6x20 A2 2 13 03383311 WASHER 6 6x18x2 2 14 03383000 WASHER 6 1x11 1x1 6 2 15 068667 FSTN NUT M6 4 16 03220701 FSTN SCREW M6x25 8 8 2 17 068667 FSTN NUT M6 4 18 03227700 FSTN SCREW M6x16 4 6 3 19 60031756 ELECTRIC SYSTEM 1 20 065265 STARTING SWITCH 1 21 6002...

Page 68: ...065300 09 2016 Page 68 SECTION 4 PARTS Operator Console Assembly Illustration ...

Page 69: ...3 4 30014950 PROTECTION 1 5 03383311 WASHER 6 6x18x2 14 6 03227702 FSTN SCREW M6x20 4 6 10 7 03240501 FSTN SCREW M10x30 8 8 6 8 03386011 WASHER 11x30x2 5 12 9 03366300 FSTN NUT M10 6 10 30014864 CLAMP 1 11 03227700 FSTN SCREW M6x16 4 6 2 12 03383311 WASHER 6 6x18x2 2 13 13480200 PLUG 2 14 30014864 CLAMP 1 15 64844800 ELECTRIC FAN 1 16 068667 FSTN NUT M6 4 17 PUSH BUTTON 1 ...

Page 70: ...065300 09 2016 Page 70 SECTION 4 PARTS Throttle Assembly Illustration ...

Page 71: ...ption Qty 1 065267 HAND LEVER 1 2 03227520 FSTN SCREW M6x25 10 9 2 3 03383311 WASHER 6 6x18x2 2 4 068667 FSTN NUT M6 2 5 13430001 FORK 1 6 13439570 PIN 1 7 065268 CABLE 1 8 03220901 FSTN SCREW M6x35 8 8 1 9 03364001 FSTN NUT M6 5588 2 10 065266 PROTECTION 1 11 98080007 KIT HAND LEVER 1 ...

Page 72: ...065300 09 2016 Page 72 SECTION 4 PARTS Control Lever Assembly Illustration ...

Page 73: ...EVER DX TRANSMISSION 1 8 068667 FSTN NUT M6 8 9 03383000 WASHER 6 1x11 1x1 6 8 10 065576 LEFT ARTICULATION 4 11 065577 ARTICULATION 4 12 50101182 CONNECTING ROD 2 13 065578 CONTROL LEVER 2 14 03242000 FSTN SCREW M10x130 8 8 1 15 065579 TIE ROD L 125 1 16 065580 TIE ROD L 270 1 17 03364001 FSTN NUT M6 5588 4 18 03364002 LEFT NUT 4 19 98080008 KIT LINK ROD 1 20 98080009 KIT LINK ROD 1 21 98080012 TR...

Page 74: ...065300 09 2016 Page 74 SECTION 4 PARTS Control Lever Assembly Illustration ...

Page 75: ...em Part Description Qty 1 065581 TAP 1 2 03168500 GASKET 2 3 13150036 CONNECTOR 2 4 13161234 CONNECTOR 1 5 03600009 ELBOW 2 6 03630302 JUNCTION 1 7 03381000 WASHER 5 3x10x1 4 8 03214600 FSTN SCREW M5x45 8 8 2 9 03363001 FSTN NUT M5 2 10 63840000 LEVER 1 11 98080015 KIT LEVER 1 ...

Page 76: ...065300 09 2016 Page 76 SECTION 4 PARTS Block Drainages and Servos Illustration ...

Page 77: ...iption Qty 1 25200650 CONNECTOR 1 2 03160901 WASHER 6 3 13150036 CONNECTOR 2 4 13166010 PLUG 1 5 03150006 SCREW 1 6 45500134 SUPPORT 1 7 03383202 WASHER 6 4x12 5x1 6 4 8 03220901 FSTN SCREW M6x35 1 9 068667 FSTN NUT M6 2 10 03220401 FSTN SCREW M6x16 8 8 1 11 03600009 ELBOW 2 12 065582 SWITCH 1 ...

Page 78: ...065300 09 2016 Page 78 SECTION 4 PARTS Hood Assembly Illustration ...

Page 79: ...03364001 FSTN NUT M6 2 7 065269 LOCKING 1 8 03220601 FSTN SCREW M6x20 8 8 2 9 068666 WASHER 6 4x12 5x1 6 2 10 03383311 WASHER 6 6x18x2 2 11 068667 FSTN NUT M6 2 12 065335 GASKET 1 13 03230501 FSTN SCREW M8x20 8 8 2 14 03385601 WASHER 9x24x2 2 15 065584 HANDLE 1 16 03230501 FSTN SCREW M8x20 8 8 4 17 03385600 WASHER 8 4x17x1 6 8 18 03365100 FSTN NUT M8 4 19 065333 KIT LOCKING 1 20 065334 KIT HANDLE ...

Page 80: ...065300 09 2016 Page 80 SECTION 4 PARTS Bucket Valve Fitting Assembly Illustration ...

Page 81: ...3 PLUG 3 3 03160902 WASHER 5 4 03160901 WASHER 4 5 065270 KIT SEALS 1 6 13152800 JUNCTION 2 7 03385401 WASHER 2 8 03231301 FSTN SCREW M8x60 8 8 2 9 03385201 WASHER 8 4x17x1 6 2 10 03365100 FSTN NUT M8 2 11 25200603 CONNECTOR 1 12 065589 CHECKING COUPLING 1 13 13152700 JUNCTION 4 14 03605800 ELBOW 4 15 13843506 THROAT 1 16 13843507 VALVE 1 ...

Page 82: ...065300 09 2016 Page 82 SECTION 4 PARTS Hydraulic Hose Assembly Illustration ...

Page 83: ... 3 8 FEMALE 3 8 90 BSPP 4 8 03130021 HOSE 23 6 3 4DIA FEMALE 3 4 FEMALE 3 4 90 BSPP 2 9 03111963 HOSE 27 5 3 8DIA FEMALE 3 8 FEMALE 3 8 90 BSPP 1 10 03111959 HOSE 43 3 3 8DIA FEMALE 3 8 FEMALE 3 8 90 BSPP 1 11 03111918 HOSE 45 2 1 2DIA FEMALE 1 2 FEMALE 1 2 90 BSPP 1 12 03121880 HOSE 47 2 3 16DIA FEMALE 1 8 FEMALE 1 4 90 BSPP 1 13 03121890 HOSE 51 1 3 16DIA FEMALE 3 16 FEMALE 1 8 90 BSPP 1 14 0312...

Page 84: ...065300 09 2016 Page 84 SECTION 4 PARTS Decal Assembly Illustration ...

Page 85: ...NE 1 7 03660230 DECAL GASOLINE 1 8 03665022 DECAL LWA 101 1 9 03660170 DECAL REFER TO OPERATOR S MANUAL 1 10 03666024 DECAL LIFTING MACHINE 2 11 03666066 DECAL HYDRAULIC 1 12 03664406 DECAL LUBRICANT 1 13 03664801 SERIAL NUMBER LABEL 1 14 03660192 DECAL BURN HAZARD 1 15 03660160 DECAL ARM DISARM BATTERY 1 16 03666312 DECAL STOP ENGINE BEFORE OPENING THE HOOD 1 17 03660169 DECAL DANGER ROTATING FAN...

Page 86: ...065300 09 2016 Page 86 SECTION 4 PARTS Decal Assembly Illustration cont d ...

Page 87: ... 87 SECTION 4 PARTS Decal Assembly Parts List cont d Item Part Description Qty 1 03660062 DECAL ENTERING FIXED POINT 1 2 03660099 DECAL DANGER OF SHEARING 2 3 03660098 DECAL DWELL IN ACTION 1 4 03666066 DECAL HYDRAULIC 1 ...

Page 88: ...065300 09 2016 Page 88 SECTION 4 PARTS Maintenance Tools Illustration ...

Page 89: ... Part Description Qty 1 03679700 HOLDER 1 2 03519600 GREASING PUMP 1 3 03519800 PIPE 1 4 03519900 HEAD 1 5 03572000 SCREWDRIVER 1 6 03572300 NIPPER 1 7 03570000 KEY 10 13 mm 1 8 83130493 KEY 1 9 99100033 KEY 1 10 03679000 HOLDER 1 11 065300 PARTS CATALOG 1 12 03570403 KEY 1 ...

Page 90: ...065300 09 2016 Page 90 SECTION 4 PARTS Hourmeter Illustration ...

Page 91: ...065300 09 2016 Page 91 SECTION 4 PARTS Hourmeter Parts List Item Part Description Qty 1 065625 HOURMETER 1 ...

Page 92: ...065300 09 2016 Page 92 SECTION 4 PARTS Bucket Hydraulic Cylinder Assembly Illustration ...

Page 93: ... Cylinder Assembly Parts List Item Part Description Qty 1 03112148 HOSE 106 2 1 4DIA OCCH FEMALE 1 4 BSPP 2 2 03160901 WASHER 4 3 03150006 SCREW 2 4 03581403 BALL 1 5 065266 PROTECTION 1 6 03220902 FSTN SCREW M6x40 8 8 2 7 13572414 COLLAR 2 8 065637 LEVER 1 ...

Page 94: ...065300 09 2016 Page 94 SECTION 4 PARTS Swivel Hydraulic Cylinder Assembly Illustration ...

Page 95: ...0 HOSE 82 6 1 4DIA FEMALE 1 4 FEMALE 1 4 90 BSPP 2 2 03160901 WASHER 3 3 13150032 JUNCTION 1 4 065635 LEVER 1 5 03581203 HANDGRIP 1 6 03160902 WASHER 5 7 065636 VALVE 1 8 13153950 JUNCTION 3 9 03150600 SCREW 1 10 25160560 HOSE RIGID FROM CYLINDER VALVE 1 11 03150006 SCREW 1 12 065266 PROTECTION 1 13 98190004 KIT VALVE 1 ...

Page 96: ...065300 09 2016 Page 96 SECTION 4 PARTS Trilateral Tipping Bucket Assembly Illustration ...

Page 97: ...1 12 068665 FSTN SCREW M6x60 8 8 1 13 068666 WASHER 2 14 068667 NUT 4 15 068659 SCREW 1 16 065272 CYLINDER 1 17 065627 PIN 1 18 03511120 LUBRICATOR 1 19 068663 BUSH 4 20 03220700 SCREW 1 21 10013191 PIN 1 22 03240901 SCREW 1 23 03220800 SCREW 4 24 03383311 WASHER 8 25 068667 NUT 4 26 45250025 RABBET 2 27 45020491 SPACER 1 28 55020771 FLANGE 1 29 45020491 SPACER 19 30 03520300 VIBRATION DAMPING 2 3...

Page 98: ...065300 09 2016 Page 98 SECTION 4 PARTS Trilateral Tipping Bucket Assembly Illustration cont d ...

Page 99: ... M6 2 14 03383300 WASHER 6 4x18x1 6 15 03220800 FSTN SCREW M6x30 8 8 2 16 03220401 FSTN SCREW M6x16 8 8 4 17 03383000 WASHER 6 4x18x1 4 18 03365100 FSTN NUT M8 2 19 03350007 CONNECTION 1 20 065633 CHAIN 1 21 03230701 FSTN SCREW M8x30 8 8 1 22 03385401 WASHER 8 4x24x2 1 23 03385201 WASHER 8 4x17x1 6 3 24 03230511 FSTN SCREW M8x40 8 8 12 25 03572040 WASHER 8 4x16 6x2 29 12 26 03241000 FSTN SCREW M10...

Page 100: ...065300 09 2016 Page 100 SECTION 4 PARTS Trilateral Tipping Bucket Assembly Illustration cont d ...

Page 101: ... Assembly Parts List cont d Item Part Description Qty 1 10013152 SUPPORT 2 2 13480217 PLUG 2 3 03400602 PIN 2 4 03231501 FSTN SCREW M8x70 8 8 12 5 03572040 WASHER 8 4x16 6x2 29 12 6 10013151 CRANKCASE 1 7 03220401 FSTN SCREW M6x16 8 8 2 8 068666 WASHER 6 4x12 5x1 6 2 ...

Page 102: ...065300 09 2016 Page 102 SECTION 4 PARTS Hydraulic Tank Connections Illustration ...

Page 103: ...RIPTION QTY 1 25250480 CYLINDER 1 2 065639 KIT SEALS 1 3 45070934 PIN 2 4 03221000 SCREW 2 5 068667 NUT 2 6 065640 ROD 1 7 99150014 LATCH 1 8 03739800 SPLIT PIN 1 9 03112033 PIPE 2 10 03168500 GASKET 4 11 03150006 SCREW 2 Hydraulic Tank Connections Parts List ...

Page 104: ...065300 09 2016 Page 104 SECTION 4 PARTS Control Plates Illustration ...

Page 105: ...065300 09 2016 Page 105 SECTION 4 PARTS ITEM PART NO DESCRIPTION QTY 1 03666251 PLATE 1 2 03666253 PLATE 1 Control Plates Parts List ...

Page 106: ...065300 09 2016 Page 106 SECTION 4 PARTS Control Levers Illustration ...

Page 107: ...PTION QTY 1 25300372 DISTRIBUTOR 1 2 065270 KIT SEALS 1 3 03168500 GASKET 4 4 13166010 PLUG 2 5 13152700 CONNECTOR 2 6 03605800 ELBOW 2 7 23150232 LEVER 1 8 065635 LEVER 1 9 03366001 NUT 2 10 065266 PROTECTION 2 11 03581203 HANDGRIP 2 Control Levers Parts List ...

Page 108: ...065300 09 2016 Page 108 SECTION 4 PARTS Manufacturer Plates Illustration ...

Page 109: ...TS ITEM PART NO DESCRIPTION QTY 1 03660062 PLATE 1 2 03660113 MANUFACTURER S PLATE 2 3 03660123 MANUFACTURER S PLATE 2 4 03666024 PLATE 2 5 03660098 PLATE 2 6 03664875 MANUFACTURER S PLATE 2 7 13480602 PLUG 8 Manufacturer Plates Parts List ...

Page 110: ...065300 09 2016 Page 110 SECTION 4 PARTS AT12L Bucket Assembly Illustration ...

Page 111: ...6 065628 VIBRATION DAMPING 2 7 91470151 WASHER 2 8 30322086 GASKET 1 9 23160015 RABBET 1 10 03220401 SCREW 2 11 03383000 WASHER 2 12 03383311 WASHER 2 13 065645 PIN 1 14 03735002 SPRING 1 15 065646 COUPLING 1 16 03433400 SPLIT PIN 1 17 065583 VIBRATION DAMPING 2 18 03364001 NUT 2 19 068657 SMALL DOOR 1 20 03240701 SCREW 2 21 03386201 WASHER 4 AT12L Bucket Assembly Parts List ...

Page 112: ...065300 09 2016 Page 112 SECTION 4 PARTS Bucket Plate Illustration ...

Page 113: ...065300 09 2016 Page 113 SECTION 4 PARTS ITEM PART NO DESCRIPTION QTY 1 03660099 PLATE 2 Bucket Plate Parts List ...

Page 114: ...065300 09 2016 Page 114 SECTION 4 PARTS AT12L Bucket Chassis Illustration ...

Page 115: ... QTY 1 68646 LIFTING CHASSIS 1 2 68647 LIFTING CHASSIS 1 3 68647 BUSH 2 4 065647 PIN 2 5 068649 LUBRICATOR 2 6 068650 BEARING RING 6 7 068651 WASHER 2 8 068652 NUT 2 9 068653 SKIP 1 10 068654 SCREW 4 11 068655 WASHER 8 12 068656 NUT 4 AT12L bucket Chassis Parts List ...

Page 116: ...065300 09 2016 Page 116 SECTION 4 PARTS AT12L Hydraulic Tank Connections Illustration ...

Page 117: ...EW 2 5 03388910 WASHER 2 6 03369110 NUT 2 7 45070939 PIN 2 8 03391000 WASHER 2 9 03391050 WASHER 2 10 03371110 NUT 2 11 25200548 JUNCTION 1 12 03385201 WASHER 1 13 03365100 NUT 1 14 03122000 PIPE 4 15 03150006 SCREW 4 16 03168500 GASKET 10 17 03605800 ELBOW 2 18 03111973 PIPE 2 19 13152700 CONNECTOR 2 AT12L Hydraulic Tank Connections Parts List ...

Page 118: ...escription Qty A 066444 KIT AT14 BUGGY FILTER 1 066589 FILTER AT14 BUGGY AIR 4508302 1 2 057994 OIL FILTER CH 1000 40KOLR 5205002 S1 1 3 066434 FILTER HYDRO DISCHARGE F AT14 1 4 057993 FUEL FILTER CH 1000 40KHR 2405013 S1 1 5 066433 FILTER CARBON CANISTER F AT14 1 ...

Page 119: ...065300 09 2016 Page 119 SECTION 4 PARTS Notes ...

Page 120: ...065300 09 2016 Page 120 Hydraulic Schematic ...

Page 121: ...065300 09 2016 Page 121 Hydraulic Schematic cont d ...

Page 122: ...065300 09 2016 Page 122 Electrical Schematic ...

Page 123: ...MANUAL REVISION DETAIL REVISION REVISION DATE REVISION REFERENCE REVISION BY 09 2016 Initial Release AW A 07 2017 AW B 05 2018 18 002 18 027 18 030 18 031 18 036 MW C MN 18 036 MW Manual Revision ...

Page 124: ...CONNECT WITH US ON P O BOX 819 PARAGOULD AR 72451 USA 800 643 0095 USA ONLY 870 236 7751 FAX 800 643 0097 USA ONLY 870 236 3934 WWW ALLENENG COM ...

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