allen 053370 Operations & Parts Manual Download

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053423; 12/10

4.0 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

...

Factory Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

...

Replacement Part Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.1

Seat Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4.2

Mainframe Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4.3

Steering Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4.4

Spray System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4.5

Pitch Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

4.6

Engine System Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

4.7

Driveline Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

4.8

Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

4.9

Right Rotor Assembly (SOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

4.10

Left Rotor Assembly (SOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

4.11

Right Spider Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

4.12

Left Spider Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

4.13

Right Gearbox Assembly (SOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28

4.14

Left Gearbox Assembly (SOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

4.15

Dolly Jack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32

4.16

Pans and Lifting Bridle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

4.17 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
4.18

Oil Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38

Table of Contents, continued

Summary of Contents for 053370

Page 1: ...OPERATIONS PARTS MANUAL MP315 Riding Trowel REVISION 07 2017 ...

Page 2: ...053423 12 10 This manual or a copy of it must be kept with the machine at all times There is a manual storage container located on the machine for your convenience ...

Page 3: ...s are covered under one or more of the following patent numbers U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 410 931 413 127 416 564 465 897 466 909 474 203 U S Utility Patents 5 108 220 5 238 323 5 328 295 5 352 063 5 405 216 5 476 342 5 480 257 5 480 258 5 533 831 5 562 361 5 567 075 5 613 801 5 658 089 5 685 667 5 803 658 5 816 739 5 816 740 5 890 833 5 934...

Page 4: ...modification to product alterations or repairs made to the product without the writ ten approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 7 Impact damage to gear boxes is not covered under the Allen warranty and is deemed customer abuse 8 Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence ...

Page 5: ... Federal Regulations 1 3 1 1 General Safety Precautions 1 4 1 2 Spark Arrestor Notice 1 5 1 3 Operating Safety 1 6 1 4 Engine Safety 1 8 1 5 Servicing Safety 1 9 1 6 Safety And Operation Labels 1 10 1 7 Pan Installation Instructions 1 14 2 0 Operations 2 1 2 1 Introduction 2 3 2 2 Start Up Procedures 2 4 2 3 Operating Instructions 2 6 3 0 Service 3 1 3 1 Periodic Maintenance 3 2 3 2 Trowel Gearbox...

Page 6: ...12 4 6 Engine System Assembly 4 14 4 7 Driveline Assembly 4 16 4 8 Electrical Schematic 4 18 4 9 Right Rotor Assembly SOM 4 20 4 10 Left Rotor Assembly SOM 4 22 4 11 Right Spider Assembly 4 24 4 12 Left Spider Assembly 4 26 4 13 Right Gearbox Assembly SOM 4 28 4 14 Left Gearbox Assembly SOM 4 30 4 15 Dolly Jack Assembly 4 32 4 16 Pans and Lifting Bridle 4 34 4 17 Tools 4 36 4 18 Oil Seal Kit 4 38 ...

Page 7: ...free operation This manual is divided into the following sections SECTION 1 SAFETY SECTION 3 SERVICE SECTION 2 OPERATIONS Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the back of the riding trowel operator s seat Your engine and clutch is not manufactured by Allen Engineering Corporation Inc and therefore is...

Page 8: ... ____ ____ ______________________________________________________ Address _________________________________________________________________ City ____________________________________ State ________ Zip _____________ Salesman _______________________________ Mobile Phone __________________ Additional Comments _____________________________________________________ ______________________________________...

Page 9: ... correct description and part number from the PARTS section of this manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written authorization from AEC All authorized returns must be shipped pre paid 5 When placing an order please contact the AEC dealer nearest you All information specifications...

Page 10: ...nds below specifically defines each significant character or group of characters of the Model Number and Serial Number codes Serial Number The serial number found on the identification plate is a ten digit format The model number identifies your machine and will ensure that you receive the correct replacement parts 315 06 08 010 Production Sequence Model Number MP 315 MODEL Year Mfd Month Mfd Seri...

Page 11: ... and is located on the rear lower left side of mainframe Refer to Figure 1 for serial number and model number location This plate should not be removed at any time Please record the information found on this plate below so it will be available should the identification plate become lost or damaged When ordering parts or requesting service information you will always be asked to specify the model a...

Page 12: ... x W x H inch mm 98x49x53 guard rings top of seat 2489x1245x1346 Operating Weight lb kg Honda Panning Path Width inch mm 93 75 2381 Two Rotors Diameter inch mm 45 1143 Rotor Speed RPM 110 145 Finish Blade 8 inch mm 6 x 18 152 4x457 2 Gearbox 2 Standard Duty STD Fixed Guard Rings Standard Fixed Seat Frame Standard Powered Retardant Spray System Standard Spray System Capacity gal L 6 23 Steering Sys...

Page 13: ...xi 053423 12 10 Technical Specifications continued Transmission Type Torque Converter Clutch Drive Belt Type Kevlar Cogged Vee Hour Meter Type Digital Read out ...

Page 14: ...ications Honda Engine Information Model GX 690 UTDW Rated Power hp kW 3 600 RPM 22 3 16 6 Displacement in cm 42 688 Dimensions L x W x H inch mm 15 9x16 1x17 2 405x410x438 Fuel Type Regular unleaded gasoline Weight Dry lb kg 98 44 4 ...

Page 15: ...ifications All information specifications and illustrations on this page in this manual are subject to change without notice and are based on the latest information at the time of publication 49 1245 mm WIDTH 53 1346 mm HEIGHT 98 2489 mm LENGTH ...

Page 16: ...ity value obtained at the handle grip while operating the ride on trowel on curing concrete in a manner most often experienced in normal circumstances Values were obtained from all three axes of motion The values shown represent the maximum RMS value from these measurements Summary Data Of Sound And Vibration Testing for CE Marking Test Machine Engine Type Distant Sound Press Operator Ear SPL Soun...

Page 17: ...l from the undersigned will render this declaration null and void Manufacturer Allen Engineering Corporation 819 South 5th St Paragould AR 72450 USA Authorised Representative in EU Mr Thomas Voeler ab lin pro Femvägsskälet 3 421 50 Västra Frölunda Sweden Equipment MP315 Riding Trowel Description Ride on IC engine powered concrete smoothing machine Notified Body Not required Harmonized Standards Ap...

Page 18: ...xvi 053423 12 10 INTENTIONALLY LEFT BLANK ...

Page 19: ...1 1 053423 12 10 SECTION 1 SAFETY Section 1 SAFETY ...

Page 20: ...TY 053423 12 10 CALIFORNIA PROPOSITION 65 WARNING Gasoline engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm State Regulations ...

Page 21: ...tal injury or illness such as respiratory disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associ ated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the mate rial manufacturer supplier governmental agencies such as OSHA and NIOSH and other...

Page 22: ...h is essential to highlight that contains useful or important information EMERGENCY is used for the identification of safety equipment first aid or emergency egress locations NOTICE used to convey safety information on labels and signs CAUTION is indicative of a potentially hazardous situation which if not avoided may result in minor or moderate injury Potentially hazardous situations that could r...

Page 23: ...e used on internal combustion engines A spark arrester is a device designed to prevent the discharge of spark or flames from the engine exhaust It is often required when operating equipment on forested land to prevent the risk of fires Consult the engine distributor or local authorities and make sure that you comply with regulations regarding spark arrestors ...

Page 24: ...Damage to equipment and injury to the user may result 1 3 6 NEVER operate the machine with the beltguard missing Exposed drive belt and pulleys create potentially dangerous hazards that can cause serious injuries 1 3 7 NEVER leave machine running unattended 1 3 8 DO NOT run the machine indoors or in an enclosed area such as a deep trench unless adequate ventilation through such items as exhaust fa...

Page 25: ...nes equipped with one when machine is not being operated 1 3 14 ALWAYS store the equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children 1 3 15 ALWAYS operate the machine with all safety devices and guards in place and in working order ...

Page 26: ... provided Exhaust gas from the engine contains poisonous carbon monoxide gas exposure to carbon monoxide can cause loss of consciousness and may lead to death 1 4 3 DO NOT smoke while operating the machine 1 4 4 DO NOT smoke when refueling the engine 1 4 5 DO NOT refuel a hot or running engine 1 4 6 DO NOT refuel the engine near an open flame 1 4 7 DO NOT spill fuel when refueling the engine 1 4 8...

Page 27: ...rts especially in enclosed areas Fumes from fuels and solvents can become explosive 1 5 7 ALWAYS turn engine off and remove key from machine before performing maintenance or making repairs 1 5 8 ALWAYS handle blades carefully The blades can develop sharp edges which can cause serious cuts 1 5 9 ALWAYS keep the area around the muffler free of debris such as leaves paper cartons etc A hot muffler co...

Page 28: ...have maximum eye hearing hand and feet protec tion Also it highly recommends that the operator reads the manual This label identifies the lift locations on the machine No other locations or features on the machine are to be used as lifting points This will cause damage to the machine This label identifies the tank used for retardant spray agents i e water based retardants only on the machine NO OT...

Page 29: ...ontamintates and cause the drive system to fail This label is a maintenance reminder to grease the thrust bearing daily This will ensure that the life span of the bearings will be maintained at their optimal preformance level This label warns against using safety clip pans when lifting machines overhead Safety Catch pans must be used to prevent injury or death This label cautions against hot surfa...

Page 30: ...th issues as identified by the State of California This label states that this equipment was proudly manufactured in the United States of America This label cautions the operator of pinch points on the machine Most appropriately around the lifting points This label points out the accessory port location on the machine and cautions not to use anything over 5 amps ...

Page 31: ...the location where hand tools are to be placed while operating the machine This label warns of sparks created by this machine and that a spark arrestor may be required This label shows the location of the operations and parts manuals for the machine This label is located on the back of the seat ...

Page 32: ... a safe manner to install pans NOTE Images are for illustration purposes only A STEP 3 Carefully slide the pans under the machine making sure that you are aware of the corners on the blades that are sharp B STEP 4 Align the pans so that the clips will not be crushed when the machine is lowered back down STEP 5 Slowly lower the machine down onto the pans while maintaining a visual so the blades are...

Page 33: ...n the pans so that the clips will not be crushed when the machine is lowered back down STEP 5 Slowly lower the machine down onto the pans while maintaining a visual so the blades are going into the proper gaps Typically the pans can only be intalled one way STEP 6 Remove lifting bridle from the machine STEP 7 Start machine and slowly increase the throttle until the blades slowly begin turning and ...

Page 34: ...1 16 SECTION 1 SAFETY 053423 12 10 ...

Page 35: ...2 1 053423 12 10 SECTION 2 OPERATIONS Section 2 OPERATIONS ...

Page 36: ...mind However it can present hazards if improperly operated and serviced Follow operating instructions carefully If you have any questions about operating or servicing this equipment please contact your Allen Engineering Dealer or AEC Customer Service at 800 643 0095 or 870 236 7751 ...

Page 37: ...mance with low maintenance and trouble free use under some of the worst conditions All Allen Engineering MP315 are equipped with a safety shutdown switch and a low oil warning light for added job safety and engine protection Operating time between fuel refills is approximately 2 1 2 to 3 hours with a rotor speeds of 110 to 135 RPM The MP315 Riders are the most technically advanced riding trowels o...

Page 38: ...rowel seat DO NOT attempt to start the riding trowel without an operator in the seat 2 If engine is cold pull out the choke lever located in the control zone refer to Figure 2 2 1 Press down on throttle pedal located by the operator s right foot one to two times To much throttle during start up will flood the engine 3 Turn igintion switch key to the start position immediately release key when engi...

Page 39: ...2 5 053423 12 10 SECTION 2 OPERATIONS 2 2 continued Start Up Procedures ENGINE CHOKE FIGURE 2 2 1 TOP VIEW OF CONTROLS HOURMETER LOW OIL LIGHT KEY SWITCH LIGHT SWITCH 12V Accessory ...

Page 40: ...lab make a 180 degree turn and repeat the straight line of direction to the other end of the slab To familiarize a new operator with the riding trowel the following steps should be taken All items in this manual are described from the operator Sitting On Machine or SOM for short 1 Location of all Operating Controls A Right Pitch Control B Joystick Forward Reverse C Joystick Left Right Forward Reve...

Page 41: ...ieved at full engine RPM After starting engine fully engage the throttle This allows the engine to warm up quicker and also engages the centrifugal clutch At this time the machine s rotors will begin turning DO NOT use excessive pressure on the joysticks Excessive pressure does not increase the reaction time of the machine and can damage steering controls 2 3 2 Stopping The Riding Trowel To stop t...

Page 42: ... forward and backward with the left hand joystick is required to move the machine in a straight path to the left or right while operating the right hand joystick Refer to Figure 2 3 3 Position Action 1 Forward 2 Reverse 3 Rotate clockwise 4 Rotate counter clockwise 5 Left sideways 6 Right sideways FIGURE 2 3 3 Steering Control Diagram ...

Page 43: ...fer to Figure 2 3 4 table below When changing or setting pitch angle of trowel blades slow the machine down set the desired degree of pitch on the left side of the machine and then adjust the right side to match To increase the pitch turn the pitch control clockwise a use the pitch indicator b to adjust pitch equally on both right and left trowel blades FIGURE 2 3 4 Pitch Adjustment ...

Page 44: ...ng Trowel for steering response Some operators like a fast response to steering while others would rather have a slower response when pressure is applied to the operator joysticks The following illustrations show each appropriate setting on the lower control arms to achieve the desired response NOTE The faster setting makes the joysticks tighter to the operator and more force will be required to m...

Page 45: ...3 1 053423 12 10 SECTION 3 SERVICE Section 3 SERVICE ...

Page 46: ...erator s manual was supplied with the machine when it was shipped To service the engine pull the seat locking pin out and tilt seat back TABLE 3 1 1 CHECK LIST ITEM DAILY EVERY 20 HRS EVERY 50 HRS EVERY 100 HRS EVERY 300 HRS Grease towel arms ü Check oil level in gearbox ü Check engine oil level ü Check tighten external hardware ü Check drive belt for wear ü Check valve clearance ü Change engine o...

Page 47: ...ll plug Add oil through hole opening Replace fill plug after proper level has been achieved Fill so that there is oil 1 2 way in the sight glass Use Allen Oil only 2 Each Gearbox has a grease fitting on top cover that must be greased 2 SHOTS ONLY every 300 operating hours Use only Mobilith SHC 220 Extended pressure grease FIGURE 3 2 1 FILL PLUG LOCATION FIGURE 3 2 2 GREASE FITTING LOCATION GREASE ...

Page 48: ...Belt 1 Place the trowel on a flat level surface with the blades pitched flat 2 Disconnect the battery Refer to Figure 3 3 1 3 Remove the clutch cover Refer to Figure 3 3 2 5 Remove tap bolt to remove driver pulley 6 Loosen the set screws in the flex u joint 7 Slide the u joint apart so belt will slide through 8 Replace belt using part 051332 9 Repeat steps 7 through 2 in reverse order ...

Page 49: ...3 5 053423 12 10 SECTION 3 SERVICE 3 3 continued Drive Belt FIGURE 3 3 1 BATTERY DISCONNECT REMOVE POSITIVE BATTERY CABLE ...

Page 50: ...3 6 SECTION 3 SERVICE 053423 12 10 FIGURE 3 3 2 BELT REPLACEMENT DRIVEN PULLEY BELT CLUTCH COVER DRIVELINE 3 3 continued Drive Belt BOLT ...

Page 51: ...3 7 053423 12 10 SECTION 3 SERVICE FIGURE 3 3 3 BELT REPLACEMENT BEARING MOUNT HARDWARE U JOINT COUPLER 3 3 continued Drive Belt ...

Page 52: ...ustment they can be re adjusted forward or backwards as follows Trowel must be placed on flat level surface that fully supports the blades on both rotors 1 Remove bolts and nuts A 2 Loosen jam nuts B 3 Extend linkage to adjust control levers backward 4 Shorten linkage to adjust linkage control levers forward 5 After levers have been adjusted to the desired position reassemble bolts and nuts A and ...

Page 53: ...3 9 053423 12 10 SECTION 3 SERVICE 3 4 continued Control Lever Adjustment A FIGURE 3 4 1 CONTROL LEVER ADJUSTMENT B ...

Page 54: ...the same angle as that of the left to form a V If levers become out of adjustment adjust the right hand lever as follows 1 Remove jam nuts D 2 Remove bolt C 3 Extend linkage to move control levers to the right 4 Shorten linkage to move control levers to the left 5 After control lever has been adjusted to the desired position reassemble bolt C and tighten jam nuts D ...

Page 55: ...CE 3 5 continued Right Hand Control Lever Adjust FIGURE 3 5 1 V FORM ORIENTATION FIGURE 3 5 2 RIGHT HAND CONTROL ADJUSTMENT JOYSTICK LOCATIONS V FORM C D LINKAGE LOWER CONTROL ARM D There should be a 10 gap at the top of the joysticks ...

Page 56: ...ightness of the trowel arms The steps below descride the general procedure to remove the trowel arms to be aligned Make sure that there is no pitch in the blades before attempting to remove a trowel arm 1 Block up pressure plate A using a wooden block 2 Remove stabilizer ring from spider assembly only on available models 3 Remove blades from trowel arms 4 Loosen hex head cap screw B and remove it ...

Page 57: ...3 13 053423 12 10 SECTION 3 SERVICE 3 6 continued Lift Lever Adjustment A B TROWEL ARM BLADE FIGURE 3 6 1 PRESSURE PLATE LOCATION FIGURE 3 6 2 FASTENER HARDWARE REMOVAL SPIDER BOSS ...

Page 58: ...sumes no liability if injury occurs and this step is eliminated during any trowel lifting procedures 4 Insert the front dolly jack J fully into the holes in the mainframe of the riding trowel The front dolly jacks are equipped with short lifting tubes while the rear dolly jacks have long lifting tubes 5 Insert the rear dolly jack M with the long lifting tubes into the holes provided in the rear of...

Page 59: ...3 15 053423 12 10 SECTION 3 SERVICE 3 7 continued Transporting Trowel FIGURE 3 7 2 FRONT DOLLY JACK LOCATION FIGURE 3 7 3 REAR DOLLY JACK LOCATION J M ...

Page 60: ... towing system or trailer An optional lifting bridle N is available and recommended for lifting the trowel Attach the bridle to each of the four lifting eyes O on the trowel Refer to Figure 3 7 7 Secure steering levers to frame to prevent them from tipping forward when the towel is being lifted 3 7 continued Transporting Trowel FIGURE 3 7 6 LIFTING BRIDLE N ...

Page 61: ...3 17 053423 12 10 SECTION 3 SERVICE 3 7 continued Transporting Trowel FIGURE 3 7 7 LIFTING HOOK LOCATION O ...

Page 62: ...nd negative cable ends to touch 1 Use a battery of the same voltage 12V as is used with your engine 2 Attach one end of the positive booster cable red to the positive terminal of the booster battery Attach the other end to the terminal of your engine battery 3 Attach one end of the negative booster cable black to the negative terminal on the booster Attach the other end of the negative cable to yo...

Page 63: ...3 19 053423 12 10 SECTION 3 SERVICE 3 8 continued Battery Jump Start FIGURE 3 8 1 BATTERY LOCATION BATTERY ...

Page 64: ...3 20 SECTION 3 SERVICE 053423 12 10 Notes ...

Page 65: ...4 1 053423 12 10 SECTION 4 PARTS Section 4 PARTS ...

Page 66: ...om the operator s view of sitting on machine SOM All set screws have blue LOC TITE applied at the factory If set screw is removed or loosened for any reason re apply blue LOC TITE All grease fittings are capped with CAP PLUG GC 5 AEC PN 015692 to protect the fitting If cap becomes missing or damaged replace it as soon as possible Anti Seize is applied at the factory to all drive line coupling gear...

Page 67: ...eplacement parts by the appropriate part number not the key number This manual contains an illustrated parts list for help in ordering replacement parts for your machine Follow the instructions below when ordering parts to insure prompt and accurate delivery 1 All orders for service parts include the serial number for the machine Shipment will be delayed if this information is not available 2 Incl...

Page 68: ...4 4 SECTION 4 PARTS 053423 12 10 4 1 Illustration Seat Frame Unit 19 18 21 26 32 15 8 14 30 5 11 10 9 25 29 6 20 C 23 2 24 16 4 1 13 F 17 D E G A B 31 7 28 12 ...

Page 69: ...FBHCS 1 4 20 x 3 4 1 17 047665 RUBBER BUMPER 3 18 048665 TUBE MANUAL PACK PLASTIC 9000 14 1 19 049060 SEAT WITH DRAIN 1 20 049588 FEMALE RECEPTICAL 12VDC 1 21 050061 FRONT PANEL ASSEMBLY 1 A 010018 FSTN HHCS 5 16 18 X 1 2 GR 5 2 B 010090 FSTN LW 5 16 2 C 010568 FSTN RHMS 10 32 X 1 2 4 D 029568 FSTN NUT NYLOK 10 32 4 E 042260 LATCH FLEX DRAW LRG RUBBER SP400B 2 F 048036 DECAL ACE LARGE OVAL 1 G 048...

Page 70: ... SECTION 4 PARTS 053423 12 10 4 2 Illustration Main Frame Unit 12 43 5 26 24 32 9 49 22 10 20 21 40 42 17 4 8 25 37 31 1 44 33 46 29 53 16 10 18 24 35 34 13 9 45 15 36 14 18 39 2 27 23 47 24 14 15 11 19 30 ...

Page 71: ... 1 4 NPT CLOSE NIPPLE 2 22 041624 RETAINER NYLON SPRAY TIP 2 23 042260 LATCH FLEX DRAW LRG RUBBER SP400B 2 24 042343 FSTN SFBHCS 1 4 20 x 3 4 10 25 046744 MOUNT VIB 6 26 047700 TANK 6 GALLON PLASTIC BLACK 1 27 047701 CAP 3 1 2 VENTED BLACK 1 28 047933 ELBOW 1 4 PUSHLOK x 1 4 NPT PLASTIC 2 29 048448 DECAL AEC PATENT NUMBERS 1 30 048561 BEARING ASSEMBLY F ROTOR MOUNT X1 4 048560 BEARING I GLIDE FLAN...

Page 72: ...4 8 SECTION 4 PARTS 053423 12 10 4 3 Illustration Steering System 29 6 7 20 5 27 15 19 12 12 28 25 9 32 26 2 13 3 17 21 1 10 8 23 33 22 30 24 31 35 6 4 14 12 18 11 Mainframe hidden for clarity 35 ...

Page 73: ...T 1 2 20x1 1 4 YZ GR 8 HEXHD CAP 2 15 048354 GRIP SAT 3 Ø1 BLACK HANDLE 1 16 048561 BEARING ASSEMBLY F ROTOR MOUNT X1 4 17 048896 JOYSTICK STEERING MSP 2 18 048909 SWITCH PUSH BUTTON 1 19 048910 BRG Ø5 8 NYL FLNG SLEEVE 1 20 048929 BEARING Ø3 4 ID PLASTIC FLANGE 12 21 048969 WELDMENT STEERING SHAFT MSP425 1 22 048970 WELDMENT FULCRUM SHAFT MSP425 1 23 049245 GRIP MODIFIED HANDLE 1 24 053352 ROTOR ...

Page 74: ...4 10 SECTION 4 PARTS 053423 12 10 4 4 Illustration Spray System 24 22 19 18 12 9 20 27 7 23 25 10 20 26 Bottom View with Mainframe hidden for clarity Mainframe hidden for clarity ...

Page 75: ...4 BRASS FM TO FM REDUCER 1 11 041604 VALVE CHECK BODY 2 12 041606 PLASTIC 1 4 NPT CLOSE NIPPLE 2 13 041624 RETAINER NYLON SPRAY TIP 2 14 042343 FSTN SFBHCS 1 4 20 x 3 4 4 15 047579 STRAINER POLY 100 µ MESH 2 16 047700 TANK 6 GALLON PLASTIC BLACK 1 17 047701 CAP 3 1 2 VENTED BLACK 1 18 047702 FTG L FUEL 1 4 NIPPLE 90 DEG 1 19 047703 BUSHING 6 GAL PLASTIC TANK 1 20 047933 ELBOW 1 4 PUSHLOK x 1 4 NPT...

Page 76: ... 4 12 SECTION 4 PARTS 053423 12 10 4 5 Illustration Pitch Control Assembly 7 6 1 2 16 10 15 9 3 5 11 8 14 4 13 Tube not shown for clarity 18 17 ...

Page 77: ...NG SLIDE PITCH CONTROL 1 6 029822 SHAFT PITCH CONTROL 1 7 032115 KNOB PITCH CONTROL HANDLE 1 8 012710 RACE BEARING THRUST 2 9 015742 BEARING FINE PITCH CONTROL 1 10 032157 ASSY HANDLE 1 11 032191 STOP PITCH CONTROL HANDLE 1 12 036797 PLUNGER 1 4 20 BALL 2 13 036914 BUSHING CABLE ASSY 1 14 100340 BEARING NAT 1220 THRUST 1 15 026541 CRANK HANDLE SCREW SHAFT ASY 1 16 012869 FSTN SHSS 1 4 20 X 3 8 2 1...

Page 78: ...4 14 SECTION 4 PARTS 053423 12 10 4 6 Illustration Engine System GX690 Honda 20 23 15 29 21 31 18 13 25 12 38 31 3 34 4 1 35 29 26 32 5 7 20 36 38 2 10 34 41 28 19 11 22 40 42 43 ...

Page 79: ... 1 FLANGED 2 BOLT BEARING ECENTRIC COLLAR 2 20 052723 BRKT HONDA SERIES 2 THROTTLE 1 21 042280 SCR 7 16 20x4 1 2 YZ GR 8 HHC 1 22 047273 CUSHION F BATTERY STRAP 1 23 047715 ROD 5 16 18 BATTERY RETAINER 8 5 8 2 24 048349 GUARD HO VER 2 MUFFLER 1 25 048684 BATTERY CABLE POS 36 1 26 048932 BAR BATTERY HOLD DOWN 1 27 050069 ENGINE PLATE WELDMENT MP215 1 28 050070 SHAFT DRIVE 17 1 2 F LOCK BEARING 1 29...

Page 80: ...4 16 SECTION 4 PARTS 053423 12 10 4 7 Illustration Driveline System 9 3 10 13 7 14 12 4 11 6 2 1 Engine Plate Member 5 ...

Page 81: ... 4 011791 KEY 1 4 SQ X 1 LG MACHINE 2 5 039136 1 FLANGED 2 BOLT BEARING ECENTRIC COLLAR 2 6 024820 STOCK 1 4 SQx4 LG KEY 1 7 053389 PULLEY MSP445 1 8 050069 ENGINE PLATE WELDMENT MP215 1 9 050070 SHAFT DRIVE 17 1 2 F LOCK BEARING 1 10 053352 ROTOR ASSEMBLY RH 1 11 053351 ROTOR ASSEMBLY LH 1 12 053172 ASSY PS1200 U JOINT 2 13 053193 SPACER BEARING 1 3 8 1 14 053194 SPACER BEARING 4 3 4 1 ...

Page 82: ...4 18 SECTION 4 PARTS 053423 12 10 4 8 Electrical Schematic ...

Page 83: ...4 19 053423 12 10 SECTION 4 PARTS 4 8 Electrical Schematic cont d ...

Page 84: ...4 20 SECTION 4 PARTS 053423 12 10 4 9 Illustration Right Hand Rotor Assembly 18 26 21 25 2 30 27 19 8 16 7 22 6 12 29 9 11 14 13 15 5 3 5 1 4 24 28 10 23 20 17 ...

Page 85: ...13 015695 TROWEL BLADE FINISH 6 X 18 4 14 015696 KEY 25x1 25 LG HARD RAD 1 15 015805 RING 446 STD STABILIZER 1 16 015821 CAP PRESSURE PLATE 1 17 015822 THRUST BEARING 1 18 015824 PLATE PRO RIDER WALKER PRESSURE 1 19 015884 SCREW 3 8 16x1 SCKT CAP 2 20 020155 SCR 1 2 13 X 1 1 2 LH SHCS 1 21 025091 FSTN 5 16 18x1 2xØ3 8x3 8 SHLDR SCR 4 22 025092 BUSHING 3 8x1 2x5 16 BRONZE 4 23 026215 YOKE ARM 1 24 ...

Page 86: ...4 22 SECTION 4 PARTS 053423 12 10 4 10 Illustration Left Hand Rotor Assembly 11 9 7 24 19 10 29 18 8 27 13 16 4 28 2 17 12 1 22 25 14 11 23 20 3 5 15 21 ...

Page 87: ...P Ø1 4 RED GREASE 4 12 015693 PLUG PLASTIC CAP EC12 1 13 015694 PLUG W 1 RED PLASTIC TAPERD 4 14 015695 TROWEL BLADE FINISH 6 X 18 4 15 015696 KEY 25x1 25 LG HARD RAD 1 16 015805 RING 446 STD STABILIZER 1 17 015821 CAP PRESSURE PLATE 1 18 015822 THRUST BEARING 1 19 015824 PLATE PRO RIDER WALKER PRESSURE 1 20 015884 SCREW 3 8 16x1 SCKT CAP 2 21 024812 SPIDER ASSY 1200 SFC LH SOM 1 22 025091 FSTN 5 ...

Page 88: ...3 8 16 X 1 1 4 4 2 015682 WASHER 3 8 EXT TOOTH LOCK 4 3 015683 BOLT 3 8 16 X 7 8 DOG PT HEX HD CAP 4 4 015684 FSTN NUT HEX JAM 3 8 16 8 5 015686 FSTN SQHSS 3 8 16 X 1 4 6 015688 FSTN 9 16 18 NF ADJ MACH SCRW 4 7 016920 SPRING CLIP UNIVERSAL SPIDERS 4 8 020572 SPIDER 4 BOSS MACH CCW SD 1 9 024755 FITTING 1 8 27 NPT 45 GREASE 4 10 024794 TROWEL ARM STD 46 SPIDER 4 11 033032 LIFT LEVER STD UNIVERSAL ...

Page 89: ... 8 16 X 1 1 4 4 2 015682 WASHER 3 8 EXT TOOTH LOCK 4 3 015683 BOLT 3 8 16 X 7 8 DOG PT HEX HD CAP 4 4 015684 FSTN NUT HEX JAM 3 8 16 8 5 015686 FSTN SQHSS 3 8 16 X 1 4 6 015688 FSTN 9 16 18 NF ADJ MACH SCRW 4 7 015816 SPIDER 4 BOSS MACH CW STD 1 8 016920 SPRING CLIP UNIVERSAL SPIDERS 4 9 024755 FITTING 1 8 27 NPT 45 GREASE 4 10 024794 TROWEL ARM STD 46 SPIDER 4 11 033032 LIFT LEVER STD UNIVERSAL 4...

Page 90: ...Standard Duty Gearbox 053423 12 10 4 26 32 8 Torque to 22 Ft Lbs 4 9 30 10 24 6 11 27 26 23 22 Torque to 12 Ft Lbs 13 15 20 19 36 16 7 31 34 35 28 29 14 15 33 22 17 Torque to 12 Ft Lbs 3 5 12 21 25 Grease this area for re assembly only 18 ...

Page 91: ... 005 AS REQ 15 015660 O RING GEAR BOX END CAPS 2 16 015663 BEARING ANGULAR CONTACT 1 17 015670 SEAL OIL CR 7455V 1 18 015671 SEAL OIL CR 13661 1 19 015672 GAUGE 3 4 14 NPT PORTHOLE VIEW 1 20 015673 O RING 15 16x1 3 16x1 8 BUNA 1 21 015696 KEY 25x1 25 LG HARD RAD 1 22 017314 FSTN SHCS 1 4 20 X 5 8 8 23 018924 GEAR BRONZE LH 1 24 020018 GASKET 003 THICK TOP COVER AS REQ 25 020120 SHAFT MAIN MACH FIN...

Page 92: ...Standard Duty Gearbox 053423 12 10 4 28 32 8 30 4 7 Torque to 22 Ft Lbs 9 25 10 11 27 26 12 6 24 Torque to 12 Ft Lbs 15 17 36 21 18 3 11 13 5 23 14 20 31 34 35 16 28 29 17 33 24 19 Torque to 12 Ft Lbs Grease this area for re assembly only ...

Page 93: ...SHED 1 15 015221 CAP GEAR BOX END 1 16 015222 GASKET END CAP FLANGE 005 AS REQ 17 015660 O RING GEAR BOX END CAPS 2 18 015663 BEARING ANGULAR CONTACT 1 19 015670 SEAL OIL CR 7455V 1 20 015671 SEAL OIL CR 13661 1 21 015672 GAUGE 3 4 14 NPT PORTHOLE VIEW 1 22 015673 O RING 15 16x1 3 16x1 8 BUNA 1 23 015696 KEY 25x1 25 LG HARD RAD 1 24 017314 FSTN SHCS 1 4 20 X 5 8 8 25 020018 GASKET 003 THICK TOP CO...

Page 94: ...4 30 SECTION 4 PARTS 053423 12 10 4 15 Illustration Accessory Pro Dolly Jack System 10 1 9 8 1 4 5 11 5 3 2 6 7 ...

Page 95: ...T 16 2 010133 PIN 3 16 X 2 COTTER 4 3 015692 CAP 1 4 RED GREASE 4 4 010464 NUT 3 8 16 NYLOCK LOCK 8 5 024628 SPACER DOLLY JACK WHEEL 8 6 026728 ASSEMBLY REAR DOLLY TUBE 2 7 026729 ASSEMBLY DOLLY JACK TUBE 2 8 026938 JACK DOLLY 2 9 039633 DECAL DOLLY JACK SYSTEM 2 10 040637 SCREW 3 8 16 X 2 1 4 GRADE 8 HEX HD CAP 8 11 099014 ASSEMBLY PNEUMATIC TIRE AND WHEEL 4 ...

Page 96: ...4 32 SECTION 4 PARTS 053423 12 10 4 16 Illustration Accessory Non standard Items 2 1 ...

Page 97: ...4 16 Parts List Accessory Non standard Items ITEM PART DESCRIPTION QTY 1 051551 PAN 10GA 46 5 4 BLADE SAFETY UNV 2 051550 PAN 10GA 46 5 4 BLADE Z CLIP UNV 2 045900 COMPODISK 46 1 8 OD X 3 4 4 2 2 035461 BRIDLE 2500 LB 5 FT SLING LIFT 1 ...

Page 98: ...4 34 SECTION 4 PARTS 053423 12 10 4 17 Illustration Tools Service 1 2 ...

Page 99: ...4 35 053423 12 10 SECTION 4 PARTS 4 17 Parts List Tools Service ITEM PART DESCRIPTION QTY 1 016863 JIG TROWEL ARM ALIGNMENT 1 2 035688 KIT STD 4 ARM SPIDER PULLER 1 ...

Page 100: ...TEM PART NO DESCRIPTION QTY 066979 KIT GEARBOX OIL SEAL FOR 026442 026443 1 015670 SEAL OIL CR 7455V p 1 2 015671 SEAL OIL CR 133661 p 1 3 015673 O RING 15 16 X 1 3 16 X 1 8 BUNA 1 4 015660 O RING GEAR BOX END CAPS p 2 1 4 18 Gearbox Seal Kit ...

Page 101: ...4 37 053423 12 10 SECTION 4 PARTS Notes ...

Page 102: ...053423 12 10 INTENTIONALLY BLANK ...

Page 103: ...CONNECT WITH US ON P O BOX 819 PARAGOULD AR 72451 USA 800 643 0095 USA ONLY 870 236 7751 FAX 800 643 0097 USA ONLY 870 236 3934 WWW ALLENENG COM ...

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