Allen-Bradley SensaGuard 440N-Z21SS2H-AS Installation Instructions Manual Download Page 3

Installation Instructions

Installation must be in accordance with the following steps and stated specifications and should be
carried out by suitable competent personnel. The unit is not to be used as a mechanical stop. Guard
stops and guides must be fitted. Adherence to the recommended maintenance instructions forms part
of the warranty.

This device is intended to be part of the safety related control system of a machine. Before installation,
a risk assessment should be performed to determine whether the specifications of this device are suit-
able for all foreseeable operational and environmental characteristics of the machine to which it is to
be fitted. Refer to Technical Specifications for Certification information and ratings.

ATTENTION:

The presence of spare actuators compromise the integrity of the safety sys-
tems. Personal injury or death, property damage or economic loss can result.
Appropriate management controls, working procedures and alternative protec-
tive measures should be introduced to control their use and availability.

Technical Specification

Safety Ratings 

Standards 

IEC60947-5-3, IEC61508, ISO 13849-1

Safety Classification

Cat. 4 Per ISO 13849-1, SIL CL3
PFH

D

: 1.12 x 10

-9

Dual channel interlock may be suitable for

Functional Safety Data 

use in application up to PLe (according to
ISO 13849-1) and for use up to SIL3
systems (according to IEC 62061) depending 
application characteristics.

Certifications 

CE marked for all applicable directives, cULus
(UL 508), and TÜV.

Operating Characteristics

Sensing Distance, Assured Make (mm) 

15

Sensing Distance, Assured OFF (mm)

27

Typical misalignment 

See misalignment curve

Maximum output current (all
outputs, mA)

200

Input Current 

50 mA (no load supply current)

Operational Current, Min.

≥ 

1 mA DC

Off-state Current

< 0.5 mA DC

Maximum # of switches, connected in series

Unlimited. See unit response time section 

Operating Voltage

24V DC +10% / -15%

Frequency of operating cycle 

1 Hz

Response Time (Off) 

54 ms first switch, 18 ms additional for each switch

Case Material 

Valox

®

DR 48

Actuator Material 

Valox

®

DR 48

Outputs (Guard door closed, Actuator in place)

Outputs

Description

Status

Safety

2 x PNP, 0.2 A max.

ON (+24vdc)

Auxiliary 

1 x PNP, 0.2 A max.

OFF (0vdc)

Environmental

Operating Temperature 

-10…+55°C (+14…+131°F)

Operating Humidity 

5% -95% relative

Washdown rating 

NEMA 3, 4X, 12,13, IP 69K

Shock & Vibration

IEC68-2-27 30 g, 11 ms/IEC 68-2-6
10…55Hz

Radio Frequency

IEC 61000-4-3
IEC 61000-4-6

PN-114371 dir 10000182958 ver 00

SensaGuard

TM

Installation Instructions     

3

Allen-Bradley 440N-Z21SS2AN9

Summary of Contents for SensaGuard 440N-Z21SS2H-AS

Page 1: ...tallation Instructions Certifications IMPORTANT SAVE THESE INSTRUCTIONS FOR FUTURE USE 440N Z21SS2H AS Note Refer to Technical Specifications for Certification information and ratings PN 114371 dir 10000182958 ver 00 Allen Bradley 440N Z21 ...

Page 2: ...omation com literature gelesen werden Bitte Ihre Sprache anwählen und SensaGuard im Suchfeld eintippen FRENCH Ces instructions sont disponibles dans différentes langues à l adresse suivante www rockwellautomation com literature Sélectionner la langue puis taper SensaGuard dans le champ de recherche ITALIAN La presente scheda d istruzione è disponibile in varie lingue sul sito www rockwellautomatio...

Page 3: ... Per ISO 13849 1 SIL CL3 PFHD 1 12 x 10 9 Dual channel interlock may be suitable for Functional Safety Data use in application up to PLe according to ISO 13849 1 and for use up to SIL3 systems according to IEC 62061 depending application characteristics Certifications CE marked for all applicable directives cULus UL 508 and TÜV Operating Characteristics Sensing Distance Assured Make mm 15 Sensing ...

Page 4: ... Information Use non removable screws bolts or nuts to mount the switch and actuator Do not over torque the mounting hardware Position the switch and actuator so they are aligned with each other Mount the switch and actuator to removable guard door or gate Keep the switch and actuator within the sensing range shown in the sensing misalignment curve Nut Torque Specification Switch Actuator 2 26 N M...

Page 5: ...ault Recoverable fault check OSSD 4 Hz Flash Non recoverable Fault outputs are not shorted to GND 24V DC or each other Cycle power Amber 1 Hz Flash margin indicator Sensor is reaching max sensing Flash safe OSSD active distance re align sensor with actuator PN 114371 dir 10000182958 ver 00 SensaGuardTM Installation Instructions 5 2 24V DC 1 Aux A 7 0V 6 Safety B 3 N A 8 Safety A 4 Safety B 5 Safet...

Page 6: ...ch 2 is functioning properly OSSDs are energize to 24 V Green LED is ON Actuator 3 is in sensing range Switch 3 has fault See Table Above Red LED is flashing Actuator 1 is in sensing range Switch 1 is functioning properly OSSDs are energize to 24 V Green LED is ON Actuator 4 is in sensing range Switch 4 is functioning properly Series inputs are 0 V OSSDs are de energized to 0V Green LED is Flashin...

Page 7: ...l actuators are in sensing distance Actuator 1 is moved out of sensing range Sensor 2 drops the 24 volts red and yellow from Sensor 1 OSSD outputs Green LED flashes Sensor 3 drops the 24 volts red and yellow from Sensor 2 OSSD outputs Green LED flashes 0 ms 54 ms 72 ms 90 ms Actuator 1 is out of sensing range Actuator 2 and 3 are in sensing range Actuator 1 is moved into sensing range Sensor 1 OSS...

Page 8: ... Blue Gray Pink Yellow Red Brown Blue Gray Pink Yellow Red Brown MSR127RP with 3 sensors and 1 440L light curtain in series monitored manual reset driving 100S or 700S safety relays Note Light curtain must be last farthest from MSR127 GND A1 S11 S52 S12 13 23 33 41 S21 S22 S34 A2 14 24 34 42 MSR127RP Reset K1 K2 24V DC Blue Gray Pink Yellow Red Brown SensaGuard Unit 1 SensaGuard Unit 2 SensaGuard ...

Page 9: ...4 A2 14 24 34 42 K2 Blue Gray Pink Yellow Red Brown Blue Gray Pink Yellow Red Brown SensaGuard Unit 3 SensaGuard Unit 2 MSR127TP with 3 sensors and 1 440L light curtain in series automatic reset driving 100S or 700S safety contactors Note Light curtain must be last farthest from MSR127 MSR127TP GND A1 S11 S52 S12 13 23 33 41 S21 S22 S34 A2 14 24 34 42 K1 K2 24V DC Blue Gray Pink Yellow Red Brown B...

Page 10: ...own Yellow Red Gray Pink SensaGuard SensaGuard Gray Pink Gray Pink Blue Brown Yellow Red Blue Brown Yellow Red MSR200 series with 3 sensors and 1 440L light curtain manual reset driving 100S or 700S safety contactors Note Light curtain can be attached to any input Reset GuardShield 24V DC GND 440R H23177 Y40 Y41 S51 S12 S20 S32 S11 S21 S31 S41 13 23 31 Y42 A1 S32 S20 S12 S42 S50 S62 S34 Y1 Y2 Y3 1...

Page 11: ...d SensaGuard Blue Brown Gray Pink Blue Brown Yellow Red Gray Pink SensaGuard SensaGuard Gray Pink Gray Pink Blue Brown Yellow Red Blue Brown Yellow Red MSR200 series with 4 sensors manual reset driving 100S or 700S safety contactors Reset 24V DC GND 440R H23177 Y40 Y41 S51 S12 S20 S32 S11 S21 S31 S41 13 23 31 Y42 A1 S32 S20 S12 S42 S50 S62 S34 Y1 Y2 Y3 14 24 32 Y32 Y33 Y30 A2 S62 S50 S42 440R H231...

Page 12: ...ion of Conformity This is to declare that the products shown on this document conforms with the Essential Health and Safety Requirements EHSR s of the European Machinery Directive These products also conform to EN 60947 5 3 EN 60204 1 and have Third Party Approval For a comprehensive certificate please visit www ab com safety PN 114371 dir 10000182958 ver 00 12 SensaGuardTM Installation Instructio...

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