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Installation/Wiring

1-9

PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 7.xx User Manual

Publication 22B-UM001I-EN-E

Table 1.C Minimum Recommended Branch Circuit Protective Devices

Voltage
Rating

Drive Rating
kW (HP)

Fuse Rating

(1)

Amps

140M Motor
Protectors

(2)

(3)

Catalog No.

Recommended
MCS Contactors
Catalog No.

Min. Enclosure
Volume

(4)

Inches

3

120V AC –
1-Phase

0.4 (0.5)
0.75 (1.0)
1.1 (1.5)

15
35
40

140M-C2E-C16
140M-D8E-C20
140M-F8E-C32

100-C12
100-C23
100-C37

1655
1655
1655

240V AC –
1-Phase

0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)

10
20
30
40

140M-C2E-B63
140M-C2E-C16
140M-D8E-C20
140M-F8E-C32

100-C09
100-C12
100-C23
100-C37

1655
1655
1655
2069

240V AC –
3-Phase

0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
5.5 (7.5)
7.5 (10.0)

6
10
15
25
30
40
60

140M-C2E-B40
140M-C2E-C10
140M-C2E-C16
140M-C2E-C16
140M-F8E-C25
140M-F8E-C32
140M-G8E-C45

100-C07
100-C09
100-C12
100-C23
100-C23
100-C37
100-C60

1655
1655
1655
1655
1655
2069
2069

480V AC –
3-Phase

0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10.0)
11 (15)

3
6
10
15
20
25
30
50

140M-C2E-B25
140M-C2E-B40
140M-C2E-B63
140M-C2E-C10
140M-C2E-C16
140M-D8E-C20
140M-D8E-C20
140M-F8E-C32

100-C07
100-C07
100-C09
100-C09
100-C23
100-C23
100-C23
100-C43

1655
1655
1655
1655
1655
2069
2069
2069

600V AC –
3-Phase

0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10.0)
11 (15)

6
6
10
15
20
25
40

140M-C2E-B25
140M-C2E-B40
140M-D8E-B63
140M-D8E-C10
140M-D8E-C16
140M-D8E-C16
140M-F8E-C25

100-C09
100-C09
100-C09
100-C09
100-C16
100-C23
100-C30

1655
1655
1655
1655
2069
2069
2069

(1)

Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.

(2)

The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See

Motor Protection Circuit Breakers Application Ratings

(3)

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240
Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner
ground, or high-resistance ground systems.

(4)

When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be
installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this
column. Application specific thermal considerations may require a larger enclosure.

22B-UM001.book Page 9 Tuesday, May 30, 2017 5:22 PM

Aotewell Ltd

www.aotewell.com Industry Automation

HongKong|UK|China [email protected]

+86-755-8660-6182

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Summary of Contents for PowerFlex40

Page 1: ...uency AC Drive FRN 1 xx 7 xx User Manual www abpowerflex com 22B UM001 book Page 1 Tuesday May 30 2017 5 22 PM Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86...

Page 2: ...Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of...

Page 3: ...Breaker Ratings topic updated A 1 Electronic Motor Overload Protection description updated A 4 Description of New or Updated Information Page s Description of A056 revised 3 17 Description of A059 A06...

Page 4: ...unction of option 20 ParamControl changed Option 24 MsgControl added 3 16 Relay Out Sel A058 A061 Function of option 20 ParamControl changed Option 24 MsgControl added 3 18 Parameter Number Descriptio...

Page 5: ...nstructions 1 25 Chapter 2 Start Up Prepare For Drive Start Up 2 1 Integral Keypad 2 4 Viewing and Editing Parameters 2 5 Remote HIM Menu Structure 2 6 Chapter 3 Programming and Parameters About Param...

Page 6: ...er Cable Connectivity Guidelines D 1 DSI Cable Accessories D 2 Connecting One Temporary Peripheral D 3 Connecting One Temporary Peripheral and One Permanent Peripheral D 3 Connecting Two Permanent Per...

Page 7: ...his Manual P 1 Reference Materials P 1 Manual Conventions P 2 Drive Frame Sizes P 2 General Precautions P 3 Catalog Number Explanation P 4 Who Should Use this Manual Reference Materials Title Publicat...

Page 8: ...rdering dimensioning etc A cross reference of drive catalog numbers and their respective frame sizes is provided in Appendix B Manual Conventions P031 Motor NP Volts Name Number Group d Display Group...

Page 9: ...tatic control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive...

Page 10: ...red 1 Filtered Output Current 380 480V 50 60 Hz Input Code Amps kW HP 1P4 1 4 0 4 0 5 2P3 2 3 0 75 1 0 4P0 4 0 1 5 2 0 6P0 6 0 2 2 3 0 010 10 5 4 0 5 0 012 12 5 5 7 5 017 17 7 5 10 024 24 11 15 Code 2...

Page 11: ...on See page Opening the Cover 1 1 Fuses and Circuit Breakers 1 8 Mounting Considerations 1 3 Power Wiring 1 10 AC Supply Source Considerations 1 5 I O Wiring Recommendations 1 14 General Grounding Req...

Page 12: ...hazard ensure isolation of mains supply from line inputs R S T L1 L2 L3 and wait three minutes for capacitors to discharge before removing the external cover Once the cover is removed verify that the...

Page 13: ...26 lb in B IP66 Type 4X M6 12 24 3 95 4 75 N m 35 42 lb in Ambient Temperature Enclosure Rating Minimum Mounting Clearances Minimum Maximum 10 C 14 F 40 C 104 F IP20 NEMA UL Type Open Use Mounting Op...

Page 14: ...rough the vents of the drive housing during installation Remove the panel for IP20 NEMA UL Type Open applications Storage Store within an ambient temperature range of 40 to 85 C Store within a relativ...

Page 15: ...ockwise to loosen 2 Pull the jumper completely out of the drive chassis 3 Tighten the screw to keep it in place Figure 1 1 Jumper Location Typical Figure 1 2 Phase to Ground MOV Removal AC Supply Sour...

Page 16: ...ssory ordering information Greater than 120 kVA supply transformer Line has power factor correction capacitors Install Line Reactor or Isolation Transformer Line has frequent power interruptions Line...

Page 17: ...national and local industrial safety regulations and or electrical codes Motor Ground The motor ground must be connected to one of the ground terminals on the drive Shield Termination SHLD Either of...

Page 18: ...input circuit breaker National and local industrial safety regulations and or electrical codes may determine additional requirements for these installations Fusing The PowerFlex 40 has been UL tested...

Page 19: ...C20 140M D8E C20 140M F8E C32 100 C07 100 C07 100 C09 100 C09 100 C23 100 C23 100 C23 100 C43 1655 1655 1655 1655 1655 2069 2069 2069 600V AC 3 Phase 0 75 1 0 1 5 2 0 2 2 3 0 4 0 5 0 5 5 7 5 7 5 10 0...

Page 20: ...mils and should not have large variations in insulation concentricity Shielded Armored Cable Shielded cable contains all of the general benefits of multi conductor cable with the added benefit of a co...

Page 21: ...the allowable cable length Particularly some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the cable charging curr...

Page 22: ...nded by control input signals that will start and stop the motor A device that routinely disconnects then reapplies output power to the motor for the purpose of starting and stopping the motor should...

Page 23: ...inals P2 and P1 Remove this jumper only when a DC Bus Inductor will be connected Drive will not power up without a jumper or inductor connected DC DC DC Bus Connection BR BR Dynamic Brake Resistor Con...

Page 24: ...the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If used the input device mus...

Page 25: ...d terminal protective earth If using the RS485 DSI port I O Terminal 16 should also be connected to ground terminal protective earth Wire Type s 2 Description Minimum Insulation Rating Belden 8760 946...

Page 26: ...Terminal 01 will always act as a hardware enable causing a coast to stop without software interpretation 04 05 06 07 01 02 03 08 09 11 12 13 14 15 16 17 18 19 Digital Common Digital Input 1 Digital I...

Page 27: ...I O and digital inputs 11 24V DC Referenced to Digital Common Drive supplied power for digital inputs Maximum output current is 100mA 12 10V DC Referenced to Analog Common Drive supplied power for 0...

Page 28: ...eed Reference 2 0 10V Input Unipolar Current P038 Speed Reference 3 4 20mA Input Analog Input PTC For Drive Fault Wire the PTC and External Resistor typically matched to the PTC Hot Resistance to I O...

Page 29: ...FWD Run REV P036 Start Source 2 3 or 4 Input must be active for the drive to run When input is opened the drive will stop as specified by P037 Stop Mode If both Run Forward and Run Reverse inputs are...

Page 30: ...rsing P036 Start Source 1 A momentary input will start the drive A stop input to I O Terminal 01 will stop the drive as specified by P037 Stop Mode I O Terminal 03 determines direction Internal Supply...

Page 31: ...hown to prevent damage to the output Opto Output 1 Analog Output A065 Analog Out Sel determines analog output type and drive conditions 0 10V 1k ohm minimum 0 20mA 4 20mA 525 ohm maximum A065 Analog O...

Page 32: ...nalog Connections When connecting a single potentiometer to multiple drives it is important to connect I O Terminal 14 common together for all drives I O Terminal 14 common and I O Terminal 13 potenti...

Page 33: ...Comm Select Input Enabled and Active Digital Inx Sel 6 No Yes Start Speed and Direction commands come from RS485 DSI port 0 10V Override Enabled and Active Digital Inx Sel 13 No Yes Speed commands com...

Page 34: ...as Accel 2 Decel 2 A051 A052 A053 or A054 1 No Yes A067 Accel Time 2 A068 Decel Time 2 is active when input is active Speed is controlled by Preset Freq x No Yes P039 Accel Time 1 P040 Decel Time 1 A0...

Page 35: ...3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Notes If the plastic top panel is removed or the optional conduit box is not insta...

Page 36: ...6 Connections and Grounding 1 First Environment Unrestricted Distribution installations require a shielded enclosure Keep wire length as short as possible between the enclosure entry point and the EM...

Page 37: ...e for installation on a private low voltage power network Installations on a public low voltage power network may require additional external harmonic mitigation Other drive ratings meet the current h...

Page 38: ...ustable Frequency AC Drive FRN 1 xx 7 xx User Manual Publication 22B UM001I EN E Notes 22B UM001 book Page 28 Tuesday May 30 2017 5 22 PM Aotewell Ltd www aotewell com Industry Automation HongKong UK...

Page 39: ...control scheme is changed to Sink SNK the jumper must be removed from I O Terminals 01 and 11 and installed between I O Terminals 01 and 04 5 Verify that the Stop input is present or the drive will no...

Page 40: ...To disable reverse operation see A095 Reverse Disable Changing the Speed Reference of an IP66 NEMA UL Type 4X rated drive When a Display Group parameter for example d001 Output Freq is displayed and P...

Page 41: ...meters on page 2 5 Note The default value of A069 Internal Freq is 0 Hz For IP20 rated PowerFlex 40 drives the default value of this parameter is 60 Hz Variable Torque Fan Pump Applications For improv...

Page 42: ...Down Arrow Scroll through groups and parameters Increase decrease the value of a flashing digit Used to adjust internal frequency of IP66 NEMA UL Type 4X rated drives only when a Display Group paramet...

Page 43: ...ameters that are in the group 7 Press Enter or Sel to view the value of a parameter If you do not want to edit the value press Esc to return to the parameter number 8 Press Enter or Sel to enter progr...

Page 44: ...to move between main menu tabs to select a tab or menu item to move 1 level back in the menu structure Memory Storage HIM CopyCat Device HIM Device HIM Delete File Function File Name File Name File Na...

Page 45: ...etup Menu The HIM and drive have features that you can customize Option Description Faults View fault queue or fault information clear faults or clear fault queue Device Status View status information...

Page 46: ...e Frequency AC Drive FRN 1 xx 7 xx User Manual Publication 22B UM001I EN E Notes 22B UM001 book Page 8 Tuesday May 30 2017 5 22 PM Aotewell Ltd www aotewell com Industry Automation HongKong UK China s...

Page 47: ...resented by a number Numeric Parameters These parameters have a single numerical value i e 0 1 Volts Bit Parameters Bit parameters have four individual bits associated with features or conditions If t...

Page 48: ...A132 PID Feedback Sel A133 PID Prop Gain A134 PID Integ Time A135 PID Diff Rate A136 PID Setpoint A137 PID Deadband A138 PID Preload A139 Stp Logic 0 A140 Stp Logic 1 A141 Stp Logic 2 A142 Stp Logic...

Page 49: ...ber of sources Refer to Start and Speed Reference Control on page 1 23 for details Values Default Read Only Min Max 0 0 P035 Maximum Freq Display 0 1 Hz d003 Output Current The output current present...

Page 50: ...presents a drive fault The codes will appear in these parameters in the order they occur d007 Fault 1 Code the most recent fault Repetitive faults will only be recorded once Refer to Chapter 4 for fau...

Page 51: ...ut 4 A070 A077 Preset Freq x A051 A053 Digital Inx Sel must be set to 4 5 RS485 DSI Port 6 StepLogic Control Parameters A140 A147 7 Anlg In Mult 8 PID 9 Jog Freq Reserved Digit 2 Reserved Digit 3 d013...

Page 52: ...Comm Status Related Parameter s A103 A107 Status of the communications ports Values Default Read Only Min Max 0 1 Display 1 1 Condition True 0 Condition False Receiving Data Bit 0 Transmitting Data Bi...

Page 53: ...present value of the voltage at I O Terminal 13 100 0 10 volts Values Default Read Only Min Max 0 0 100 0 Display 0 1 d021 Analog In 4 20mA Related Parameter s A112 A113 The present value of the curre...

Page 54: ...he current value of the timer when timer is enabled Values Default Read Only Min Max 0 0 9999 Secs Display 0 1 Secs 32 d028 Stp Logic Status When P038 Speed Reference is set to 6 Stp Logic this parame...

Page 55: ...A098 A114 A118 Set to the maximum allowable motor current The drive will fault on an F7 Motor Overload if the value of this parameter is exceeded by 150 for 60 seconds Values Default Based on Drive Ra...

Page 56: ...O Terminal 1 Stop coast to stop 3 2 W Lvl Sens Drive will restart after a Stop command when Stop is removed and Start is held active 4 2 W Hi Speed Important There is greater potential voltage on the...

Page 57: ...e the drive will always coast to a stop regardless of the settings of P036 Start Source and P037 Stop Mode Options 0 Ramp CF 1 Default Ramp to Stop Stop command clears active fault 1 Coast CF 1 Coast...

Page 58: ...q Must be set when using MOP function 2 0 10V Input External frequency command from the 0 10V or 10V analog input or remote potentiometer 3 4 20mA Input External frequency command from the 4 20mA anal...

Page 59: ...l parameter values to factory defaults Options 0 Ready Idle Default 1 Factory Rset After the reset function is complete this parameter will set itself back to 0 Causes an F48 Params Defaulted fault P0...

Page 60: ...0 A077 Preset Freq x Important Digital Inputs have priority for frequency control when programmed as Preset Speed and are active Refer to the flowchart on page 1 23 for more information on speed refer...

Page 61: ...he counter function May be used to control the relay or opto outputs 20 Reset Timer Clears the active timer 21 Reset Countr Clears the active counter 22 Rset Tim Cnt Clears the active timer and counte...

Page 62: ...rated output current 8 Above DCVolt Drive exceeds the DC bus voltage value set in A056 Relay Out Level Use A056 to set threshold 9 Retries Exst Value set in A092 Auto Rstrt Tries is exceeded 10 Above...

Page 63: ...k Off Delay and A161 EM Brk On Delay for desired action 23 Above Fcmd The current commanded frequency exceeds the value set in A056 Relay Out Level 24 MsgControl With FRN 4 01 and later this option en...

Page 64: ...062 Opto Outx Level must be entered in percent of drive rated output current 8 Above DCVolt Drive exceeds the DC bus voltage value set in A059 or A062 Opto Outx Level Use A059 or A062 to set threshold...

Page 65: ...has occurred 22 EM Brk Cntrl EM brake is energized Program A160 EM Brk Off Delay and A161 EM Brk On Delay for desired action 23 Above Fcmd The current commanded frequency exceeds the value set in A059...

Page 66: ...z P035 Maximum Freq 0 20mA d001 6 OutCurr 0 20 0 20mA 0 mA 0 Amps 200 Drive Rated Output Current 0 20mA d003 7 OutVolt 0 20 0 20mA 0 mA 0 Volts 120 Drive Rated Output Volts 0 20mA d004 8 OutPowr 0 20...

Page 67: ...t 90 8 OutPowr 0 20 18mA for 200 Drive Rated Power A067 Accel Time 2 Related Parameter s P039 A051 A054 A070 A077 A140 A147 When active sets the rate of acceleration for all speed increases except jog...

Page 68: ...y command to the drive when P038 Speed Reference is set to 1 Internal Freq When enabled this parameter will change the frequency command in real time using the integral keypad Up Arrow or Down Arrow w...

Page 69: ...3 Input State of Digital In 1 I O Terminal 05 when A051 4 Input State of Digital In 2 I O Terminal 06 when A052 4 Input State of Digital In 3 I O Terminal 07 when A053 4 Frequency Source Accel Decel...

Page 70: ...ameter s P037 A080 Defines the maximum DC brake current in amps applied to the motor when P037 Stop Mode is set to either Ramp or DC Brake Values Default Drive Rated Amps 0 05 Min Max 0 0 Drive Rated...

Page 71: ...2 NoProtection 100 Duty Cycle x Duty Cycle Limited 3 99 of Duty Cycle ATTENTION A risk of fire exists if external braking resistors are not protected The external resistor package must be self protec...

Page 72: ...oltage unless Option 5 is selected Options 0 Custom V Hz 1 30 0 VT Variable Torque Typical fan pump curves 2 35 0 VT 3 40 0 VT 4 45 0 VT 5 0 0 no IR Constant Torque 6 0 0 7 2 5 CT Default for 4 0 5 5...

Page 73: ...Freq A085 Start Boost P031 Motor NP Volts A088 Maximum Voltage A086 Break Voltage A034 Minimum Freq A086 Break Voltage Related Parameter s P031 P032 P034 P035 A084 A085 A087 A088 A125 Sets the freque...

Page 74: ...lect the derating factor for the I2 t overload function Options 0 No Derate Default 1 Min Derate 2 Max Derate Min Derate 0 80 100 60 40 20 No Derate 0 80 100 60 40 20 of P033 Motor OL Curent Max Derat...

Page 75: ...ations or industry guidelines A093 Auto Rstrt Delay Related Parameter s A092 Sets the time between restart attempts when A092 Auto Rstrt Tries is set to a value other than zero Values Default 1 0 Secs...

Page 76: ...r instability Options 0 Disabled 1 Electrical Default Some drive motor combinations have inherent instabilities which are exhibited as non sinusodial motor currents This setting attempts to correct th...

Page 77: ...ter s d019 Used by Rockwell Automation field service personnel Values Default 400 Min Max 0 FFFF Display 1 Hex A103 Comm Data Rate Related Parameter s d015 Sets the serial port rate for the RS485 DSI...

Page 78: ...ng the option selected in A105 Comm Loss Action Values Default 5 0 Secs Min Max 0 1 60 0 Secs Display 0 1 Secs A107 Comm Format Related Parameter s d015 Selects the protocol RTU only data bits 8 data...

Page 79: ...35 Maximum Freq P034 Minimum Freq A110 Anlg In 0 10V Lo A111 Anlg In 0 10V Hi 0 Speed Reference A111 Anlg In 0 10V Hi Related Parameter s d020 P035 P038 A122 A123 Sets the analog input level that corr...

Page 80: ...lay indicates the duration of the process Values Default 0 00 Min Max 0 00 99 99 Display 0 01 A116 Process Time Hi Related Parameter s d010 P035 Scales the time value when the drive is running at P035...

Page 81: ...cy A120 Skip Frequency Band is split applying 1 2 above and 1 2 below the actual skip frequency A setting of 0 0 disables this parameter Values Default 0 0 Hz Min Max 0 0 30 0 Hz Display 0 1 Hz Freque...

Page 82: ...ameter s P038 A111 Enables disables bipolar control In bipolar mode direction is commanded by the sign of the reference Options 0 Uni Polar In Default 0 to 10V only 1 Bi Polar In 10V A124 Var PWM Disa...

Page 83: ...rary command that initiates a Static Tune followed by a rotational test for the best possible automatic setting of A129 Flux Current Ref A start command is required following initiation of this settin...

Page 84: ...PID mode and selects the source of the PID reference Refer to Appendix F for details Options 0 PID Disabled Default 1 PID Setpoint 2 0 10V Input 3 4 20mA Input 4 Comm Port 5 Setpnt Trim 6 0 10V Trim...

Page 85: ...Sel Values Default 0 01 1 Secs Min Max 0 00 99 99 1 Secs Display 0 01 1 Secs A137 PID Setpoint Provides an internal fixed value for process setpoint when the PID mode is enabled by A132 PID Ref Sel Va...

Page 86: ...A140 Stp Logic 0 Digit 0 Logic For Next Step This digit defines the logic for the next step When the condition is met the program advances to the next step Step 0 follows Step 7 Example Digit 0 is set...

Page 87: ...1 Accel Decel 2 Accel Decel 2 Accel Decel 2 Accel Decel 2 Accel Decel 2 Accel Decel 2 Off Off Off On On On Off Off Off On On On FWD REV No Output FWD REV No Output FWD REV No Output FWD REV No Output...

Page 88: ...rive remains at minimum frequency before the relay or an opto output is energized and the drive ramps to the commanded frequency The relay or opto output is typically connected to a user supplied elec...

Page 89: ...n the drive is not running 1 Save MOP Ref Default Reference is saved in A069 Internal Freq A163 DB Threshold Related Parameter s P037 A080 A081 A082 Sets the DC bus Voltage Threshold for Dynamic Brake...

Page 90: ...s A122 Sets the length of time after power up during which the drive will not detect an analog signal loss The drive response to an analog signal loss is set in A122 Analog In Loss Values Default 0 0...

Page 91: ...vanced Program Internal Freq A069 Advanced Program IR Voltage Drop A128 Advanced Program Jog Accel Decel A079 Advanced Program Jog Frequency A078 Advanced Program Language A108 Advanced Program Maximu...

Page 92: ...el A102 Advanced Program Timer Status d026 Display Torque Current d029 Display Torque Perf Mode A125 Advanced Program Var PWM Disable A124 Advanced Program Voltage Class P042 Basic Program Parameter N...

Page 93: ...Drive Status 4 1 Fault Descriptions 4 3 Faults 4 1 Common Symptoms and Corrective Actions 4 5 Drive Status Faults Type Fault Description Auto Reset Run When this type of fault occurs and A092 Auto Rs...

Page 94: ...the integral keypad Step Key s 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use the integral keypad Access d007 Fault 1 Code to view the most recent faul...

Page 95: ...oad Internal electronic overload trip 1 An excessive motor load exists Reduce load so drive output current does not exceed the current set by parameter P033 Motor OL Current 2 Verify A084 Boost Select...

Page 96: ...ROM 1 Clear the fault or cycle power to the drive 2 Program the drive parameters as needed F63 SW OverCurrent Programmed A098 SW Current Trip has been exceeded Check load requirements and A098 SW Curr...

Page 97: ...Check all fuses and disconnects Check the motor Verify that the motor is connected properly Check the control input signals Verify that a Start signal is present If 2 Wire control is used verify that...

Page 98: ...e None Check parameter settings Incorrect input wiring See 1 18 for wiring examples 2 wire control requires Run Forward Run Reverse or Jog input 3 wire control requires Start and Stop inputs Stop inpu...

Page 99: ...eference Control chart on page 1 23 Cause s Indication Corrective Action Acceleration time is excessive None Reprogram P039 Accel Time 1 or A067 Accel Time 2 Excess load or short acceleration times fo...

Page 100: ...Digital Inx Sel See page 3 14 Choose correct input and program for reversing mode Digital input is incorrectly wired None Check input wiring See page 1 17 Motor wiring is improperly phased for revers...

Page 101: ...g tables include inverse time circuit breakers instantaneous trip circuit breakers motor circuit protectors and 140M self protected combination motor controllers If one of these is chosen as the desir...

Page 102: ...1 8 3 140M C2E B25 100 C07 1655 22B D2P3x104 0 75 1 0 2 3 342 528 2 3 3 2 6 140M C2E B40 100 C07 1655 22B D4P0x104 1 5 2 0 4 0 342 528 4 0 5 7 10 140M C2E B63 100 C09 1655 22B D6P0x104 2 2 3 0 6 0 34...

Page 103: ...Protection I 2 t overload protection 150 for 60 Secs 200 for 3 Secs Provides Class 10 protection Overcurrent 200 hardware limit 300 instantaneous fault Over Voltage 100 120V AC Input Trip occurs at 4...

Page 104: ...Analog Output Within 0 05 of set output frequency Within 0 5 of maximum output frequency 10 Bit resolution 2 of full scale 10 Bit resolution Speed Regulation Open Loop with Slip Compensation 1 of bas...

Page 105: ...2 2 3 0 3 7 5 0 5 5 7 5 7 5 10 22 40 63 100 150 200 265 18 20 22 25 30 35 40 40 60 85 125 180 235 305 380 480V 0 4 0 5 0 75 1 0 1 1 2 0 2 2 3 0 3 7 5 0 5 5 7 5 7 5 10 11 15 17 30 48 75 135 140 175 260...

Page 106: ...0 Adjustable Frequency AC Drive FRN 1 xx 7 xx User Manual Publication 22B UM001I EN E Notes 22B UM001 book Page 6 Tuesday May 30 2017 5 22 PM Aotewell Ltd www aotewell com Industry Automation HongKong...

Page 107: ...22B B5P0C104 1 5 2 0 8 0A 22B B8P0N104 B 22B B8P0F104 22B B8P0C104 2 2 3 0 12 0A 22B B012N104 B 22B B012F104 22B B012C104 3 7 5 0 17 5A 22B B017N104 B 22B B017F104 22B B017C104 5 5 7 5 24 0A 22B B024...

Page 108: ...Phase 0 4 0 5 48 AK R2 091P500 0 75 1 0 48 AK R2 091P500 1 5 2 0 48 AK R2 091P500 2 2 3 0 32 AK R2 047P500 240V 50 60 Hz 3 Phase 0 4 0 5 48 AK R2 091P500 0 75 1 0 48 AK R2 091P500 1 5 2 0 48 AK R2 091...

Page 109: ...W 1321 3R4 C 1 5 2 0 4 6 6 5 20 W 1321 3R4 B 2 2 3 0 8 12 5 0 25 3 W 1321 3R8 C 4 0 5 0 12 18 2 5 31 W 1321 3R12 B 5 5 7 5 12 18 2 5 31 W 1321 3R12 B 7 5 10 0 18 27 1 5 43 W 1321 3R18 B 11 0 15 0 25 3...

Page 110: ...018 BL 0 75 1 0 2 22 RF018 BL 1 5 2 0 2 22 RF018 BL 2 2 3 0 2 22 RF025 CL 240V 50 60 Hz 3 Phase 0 4 0 5 22 RF021 BS 3 3 Filter must be Series B or later 22 RF021 BL 0 75 1 0 22 RF021 BS 3 22 RF021 BL...

Page 111: ...des 1 0 meter cable Panel mount with optional Bezel Kit 22 HIM A3 Bezel Kit Panel mount for LCD Display Remote Handheld unit IP30 NEMA Type 1 22 HIM B1 DSI HIM Cable DSI HIM to RJ45 cable 1 0 Meter 3...

Page 112: ...Cable 2 0 meter RJ45 to RJ45 cable male to male connectors 22 RJ45CBL C20 Serial Cable 2 0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9 pin sub m...

Page 113: ...7 5 0 0 4 0 5 0 75 1 0 1 5 2 0 2 2 3 0 4 0 5 0 0 75 1 0 1 5 2 0 2 2 3 0 4 0 5 0 C 1 2 2 3 0 5 5 7 5 7 5 10 0 5 5 7 5 7 5 10 0 11 0 15 0 5 5 7 5 7 5 10 0 11 0 15 0 1 IP66 NEMA UL Type 4X rated drives a...

Page 114: ...meters and inches 64 0 2 52 25 0 0 98 22 2 0 87 76 3 3 00 105 3 4 15 134 3 5 29 50 0 1 97 77 5 3 05 22 5 0 89 25 0 0 98 45 7 1 80 109 8 4 32 144 8 5 70 179 8 7 08 69 2 2 72 92 2 3 63 108 7 4 28 22 2 0...

Page 115: ...lex 40 Flange Mount Drives Dimensions are in millimeters and inches 244 9 61 250 9 84 94 3 3 71 63 1 2 48 214 8 43 138 2 5 44 105 8 4 17 325 12 8 300 11 81 130 3 5 13 22B CCC Frame B Frame C 22B UM001...

Page 116: ...s and inches 210 8 27 98 3 86 160 6 30 145 5 71 49 1 93 31 1 22 7 5 0 30 14 0 55 98 5 3 88 197 7 76 6 5 0 26 225 8 86 23 5 0 93 5 3 0 21 291 5 11 48 164 6 46 180 7 09 90 3 54 307 5 12 11 230 6 9 08 15...

Page 117: ...llimeters and inches 125 4 92 204 8 03 180 7 09 192 7 56 96 3 78 9 5 0 37 88 3 46 112 4 41 100 3 94 80 3 15 5 3 0 21 155 6 10 284 11 18 260 10 24 272 10 71 136 5 35 9 5 0 37 98 5 3 88 123 5 4 86 142 5...

Page 118: ...X Dimensions are in millimeters and inches Weights are in kilograms and pounds Weight 5 2 11 5 165 6 50 146 5 75 6 5 0 26 270 10 63 253 9 96 82 5 3 25 46 1 81 23 0 91 89 3 50 124 4 88 198 7 80 28 1 10...

Page 119: ...AK R2 047P500 AK R2 360P500 1 1 2 5 B AK R2 030P1K2 AK R2 120P1K2 2 7 6 335 0 13 19 60 0 2 36 30 0 1 18 17 0 0 67 59 0 2 32 13 0 0 51 405 0 15 94 386 0 15 20 316 0 12 44 61 0 2 40 31 0 1 22 ROCKWELL A...

Page 120: ...44 2 3 5 1321 3R4 D 112 4 40 104 4 10 92 3 62 66 2 60 37 1 44 2 7 6 1321 3R8 A 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 3 1 7 1321 3R8 B 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 3 6 8 1321 3R8 C 152...

Page 121: ...Dimensions are in millimeters and inches Catalog Numbers 22 RF8P0 BL 22 RF012 BS BL Series B 22 RF018 BS 22 RF021 BS BL 5 5 0 22 17 8 0 70 24 0 0 94 78 3 07 100 3 94 50 1 97 29 8 1 17 229 9 02 216 8 5...

Page 122: ...ters Dimensions are in millimeters and inches Catalog Numbers 22 RF018 CS CL 22 RF025 CL 22 RF026 CS CL 22 RF034 CS CL 5 5 0 22 17 0 67 30 1 18 90 3 54 130 5 12 60 2 36 32 1 26 309 12 17 297 11 69 297...

Page 123: ...Remote Panel Mount Small HIM Dimensions are in millimeters and inches Catalog Number 22 HIM C2S 93 3 66 25 0 98 2m 180 7 09 154 6 06 77 3 03 23 5 0 93 67 2 64 60 2 36 19 1 0 75 4 8 0 19 22B UM001 book...

Page 124: ...NEMA Type 1 Bezel Dimensions are in millimeters and inches Catalog Number 22 HIM B1 93 3 66 25 2 0 99 2m 180 7 09 11 1 0 44 19 1 0 75 4 8 0 19 154 6 06 77 3 03 23 5 0 93 67 2 64 60 2 36 22B UM001 book...

Page 125: ...shielded 2 conductor cable that is daisy chained from node to node Figure C 1 Network Wiring Diagram Controller V T2 T L3 S L2 R L1 U T1 W T3 BR BR DC DC Master PowerFlex 40 Node 1 4 5 PowerFlex 40 N...

Page 126: ...apping the two network wires at the master controller Standard RS485 wiring practices apply Termination resistors need to be applied at each end of the network cable RS485 repeaters may need to be use...

Page 127: ...3 10 P038 Speed Reference Set to 5 RS485 DSI Port if the Speed Reference is controlled from the network Page 3 12 A103 Comm Data Rate Sets the data rate for the RS485 DSI Port All nodes on the networ...

Page 128: ...is bit controls the output when the value of parameter A058 is set to 20 7 Not Used in FRN 3 03 and earlier In FRN 4 01 and later activates Opto Output 2 Note This bit controls the output when the val...

Page 129: ...e entered as xxx x where the decimal point is fixed For example a decimal 100 equals 10 0 Hz and 543 equals 54 3 Hz Logic Status Address Decimal Bit s Description 8448 0 1 Ready 0 Not Ready 1 1 Active...

Page 130: ...z and 300 equals 30 0 Hz 2 Returns the same data as Reading 03 Parameter d001 Output Freq Logic Status Address Decimal Value Decimal Description 8449 0 No Fault 2 Auxiliary Input 3 Power Loss 4 Underv...

Page 131: ...er address equals the parameter number For example a decimal 1 is used to address Parameter d001 Output Freq and decimal 39 is used to address Parameter P039 Accel Time 1 Additional Information Refer...

Page 132: ...stable Frequency AC Drive FRN 1 xx 7 xx User Manual Publication 22B UM001I EN E Notes 22B UM001 book Page 8 Tuesday May 30 2017 5 22 PM Aotewell Ltd www aotewell com Industry Automation HongKong UK Ch...

Page 133: ...that has an internal network communication adapter installed Since only one additional peripheral can be added the second peripheral can be connected directly to the RJ45 port on the drive The interna...

Page 134: ...SC1 RJ45 Two Position Terminal Block Adapter Catalog Number AK U0 RJ45 TB2P RJ45 Adapter with Integrated Termination Resistor Catalog Number AK U0 RJ45 TR1 Slave Port Master Port PIN 8 PIN 1 M S TB2 P...

Page 135: ...r Parameter 9 Device Type set to Auto default or Master and connected to Master port M on RJ45 Splitter Cable DSI MDI Drive Serial Converter NEMA 4 Panel Mount Unit or NEMA 1 Bezel with DSI MDI Hand H...

Page 136: ...o Slave and connected to Slave port S on RJ45 Splitter Cable M S DSI MDI Drive or AK U0 RJ45 TR1 Terminating Resistor end of network DSI MDI Drives or or Customer supplied RJ45 male to RJ45 male cable...

Page 137: ...2 A digital output can be programmed to change state based on the condition of one or both inputs based on basic logic functions such as AND OR NOR The basic logic functions can be used with or withou...

Page 138: ...peration for each step is set with parameters A150 A157 Stp Logic Time x The direction of motor rotation can be forward or reverse Figure E 1 Using Timed Steps StepLogic Sequence Sequence begins with...

Page 139: ...gic In1 and Logic In2 are true The drive senses the level of both Logic In1 and Logic In2 and transitions to Step 2 when both are on Transition to Step 3 when Logic In2 returns to a false or off state...

Page 140: ...d for 20 seconds a 4 20mA analog input becomes the reference signal for speed control The timer function is used to select a preset speed with a 20 second run time that overrides the speed reference w...

Page 141: ...t Timer input is not required for this example since the Timer Start input both clears and starts the timer Digital In2 Reset Counter Limit Switch Digital In1 Counter In Photo Eye Start Output Frequen...

Page 142: ...d A061 Opto Out2 Sel are set to 17 Counter Out which causes the output to change state when the level is reached Example A photo eye is used to count packages on a conveyor line An accumulator holds t...

Page 143: ...1 Digit 0 0 0 F 1 Setting Accel Decel Parameters Used StepLogic Output State Commanded Direction 0 1 Off FWD 1 1 Off REV 2 1 Off No Output 3 1 On FWD 4 1 On REV 5 1 On No Output 6 2 Off FWD 7 2 Off RE...

Page 144: ...x and Logic In1 is not active logically false TIMED OR E Step after Stp Logic Time x and Logic In2 is not active logically false TIMED OR F Do not step OR no jump to so use Digit 0 logic IGNORE Settin...

Page 145: ...ubtracting the PID feedback from a reference and generating an error value The PID loop reacts to the error based on the PID Gains and outputs a frequency to try to reduce the error value to 0 To enab...

Page 146: ...Fluctuations in actual system pressure due to changes in flow result in a PID Error value The drive output frequency increases or decreases to vary motor shaft speed to correct for the PID Error valu...

Page 147: ...drive Fluctuations in tension result in a PID Error value The Master Speed Reference sets the wind unwind speed As tension increases or decreases during winding the Speed Reference is trimmed to comp...

Page 148: ...t over the network would represent 100 reference 5 Setpnt Trim Selects Trim Control A137 PID Setpoint will be used to set the value of the PID Reference 6 0 10V Trim Selects Trim Control Selects the 0...

Page 149: ...ack scaling from an analog input Examples Scale Function For a 0 5 volt signal the following parameter settings are used so that a 0 volt signal 0 PID Reference and a 5 volt signal 100 PID Reference A...

Page 150: ...vert Error to 1 to change the sign of the PID error See A167 PID Invert Error in Chapter 3 for more details PID Deadband Parameter A138 PID Deadband is used to set a range in percent of the PID Refere...

Page 151: ...s A130 PID Trim Hi and A131 PID Trim Lo are used to limit the PID output and are only used in trim mode PID Trim Hi sets the maximum frequency for the PID output in trim mode PID Trim Lo sets the reve...

Page 152: ...component would integrate up to 100 of max frequency when the PID error is 100 for 2 seconds A larger value for PID Integ Time makes the integral component less responsive and a smaller value makes it...

Page 153: ...ust the integral gain leave the proportional gain set as in Step 1 After a step change in the PID Feedback If the response is too slow see Figure F 2 or the PID Feedback does not become equal to the P...

Page 154: ...D Gains Figure F 1 Unstable Figure F 2 Slow Response Over Damped Figure F 3 Oscillation Under Damped Figure F 4 Good Response Critically Damped PID Feedback PID Reference Time PID Feedback PID Referen...

Page 155: ...agnostic 2 7 Data Saving 2 7 Deceleration Rate 1 24 Dimensions Drive B 7 Minimum Clearances 1 3 Direction of Drive 2 2 of Motor 1 13 Discharging Bus Capacitors P 3 1 2 Disconnecting Output Power 1 12...

Page 156: ...er Conditioning 1 6 Installation of Drive 1 1 Integral Keypad 2 4 Interference EMC RFI 1 25 IP66 Installations 1 14 K Keypad 2 4 L LEDs 2 4 M Menu Structure 2 6 Minimum Clearances 1 3 Monitor File 3 3...

Page 157: ...nd 1 7 Saving Data Viewing 2 7 Setting Preferences 2 7 Shielded Power Cables 1 10 Short Circuit Protection 1 8 Sink Source 1 17 Software 3 1 Speed Control of 2 2 Start and Speed Reference Selection an...

Page 158: ...Frequency AC Drive FRN 1 xx 7 xx User Manual Publication 22B UM001I EN E Notes 22B UM001 book Page 4 Tuesday May 30 2017 5 22 PM Aotewell Ltd www aotewell com Industry Automation HongKong UK China sal...

Page 159: ...22B UM001 book Page 1 Tuesday May 30 2017 5 22 PM Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182...

Page 160: ...ine www ab com support abdrives Publication 22B UM001I EN E June 2017 Supersedes 22B UM001H EN E June 2013 Copyright 2017 Rockwell Automation Inc All rights reserved 22B UM001 book Page 2 Tuesday May...

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