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Publication 20P-IN050A-EN-P

PowerFlex® DC Drive

Frame D Pulse Transformer Circuit Board

Installation Instructions

What This Kit Includes

Pulse transformer circuit board

Six screws and washers

6 gate lead cables with connectors (for non-regenerative drives only)

12 gate lead cables with connectors (for regenerative drives only)

Static strap

Tools That You Need

Phillips

®

 screwdriver

Hexalobular screwdriver

Nut driver or wrench

Phillips

®

 is a registered trademark of Phillips Screw Company.

What You Need to Do

To install the switching power supply board:

❐ 

Step 1: Remove power from the drive

❐ 

Step 2: Remove the protective covers

❐ 

Step 3: Remove the switching power supply board

❐ 

Step 4: Remove the existing pulse transformer board

❐ 

Step 5: Install the new pulse transformer board

❐ 

Step 6: Install the switching power supply board

❐ 

Step 7: Replace the protective covers and document the change

ATTENTION:  Only qualified personnel familiar with DC drives 
and associated machinery should plan or implement the installation, 
start-up and subsequent maintenance of the system. Failure to comply 
may result in personal injury and/or equipment damage.

ATTENTION:  To avoid an electric shock hazard, ensure that all 
power to the drive has been removed before performing the following.

ATTENTION:  This drive contains ESD (Electrostatic Discharge) 
sensitive parts and assemblies. Static control precautions are required 
when installing, testing, servicing or repairing this assembly. 
Component damage may result if ESD control procedures are not 
followed. If you are not familiar with static control procedures, 
reference A-B publication 8000-4.5.2, “Guarding Against 
Electrostatic Damage” or any other applicable ESD protection 
handbook.

Summary of Contents for PowerFlex 4M

Page 1: ...e transformer board Step 6 Install the switching power supply board Step 7 Replace the protective covers and document the change ATTENTION Only qualified personnel familiar with DC drives and associat...

Page 2: ...annot be fully removed from the drive until the cable is disconnected Step 4 details this connection 3 Loosen but do not remove the four hexalobular screws that secure the bottom control pan cover to...

Page 3: ...t the HIM communication cable from the connector on the upper right corner of the Control board and remove the bottom cover Disconnect DPI cable Top control pan cover Bottom control pan cover Tighteni...

Page 4: ...the switching power supply board see Figure 2 below Also carefully remove the ribbon cable from XA from the cable standoffs on the pulse transformer board 3 Remove the five screws that secure the boar...

Page 5: ...drives each pair of red and white gate lead cables from connectors KG1 KG6 and KG01 KG06 3 Disconnect the cables from the following connectors XUV XCD_IO XUVW XCD XR XTA X4 and XSPF Also carefully re...

Page 6: ...S3 78 79 35 36 75 76 81 82 U2 V2 X4 X5 X6 XTA TR2 TR1 T1 T4 T2 T5 T3 T6 PE XP1 XP2 KG1 KG4 KG2 KG5 KG3 KG6 KG01 KG04 KG02 KG05 KG03 KG06 T01 T04 T02 T05 T03 T06 XCT S4 Components shown within dashed l...

Page 7: ...S4 5 S4 6 S4 7 S4 8 875 875 718 250 ON ON ON 1050 1050 861 300 ON ON ON ON Drive Current Rating Code DC Amps AC Line Amps HP DIP Switch S3 DIP Switch S4 S3 1 S3 2 S3 3 S3 4 S3 5 S3 6 S3 7 S3 8 S4 1 S...

Page 8: ...rd Install the switching power supply board in reverse order of removal as detailed in Step 3 Remove the Switching Power Supply Board on page 4 Step 7 Replace the Protective Covers and Document the Ch...

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