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5

Publication 20P-IN050A-EN-P

Figure 2   Switching Power Supply Circuit Board Layout 

Step 4: Remove the 
Existing Pulse Transformer 
Board

1. Disconnect the (red and white) gate leads from connectors XP1 and XP2 at 

the top-left corner of the board.

2. Disconnect the appropriate gate leads from the pulse transformer board (see 

Figure 3

 below):

– For non-regenerative drives, each pair of (red and white) gate lead cables 

from connectors KG1…KG6.

– For regenerative drives, each pair of (red and white) gate lead cables from 

connectors KG1…KG6 and KG01…KG06.

3. Disconnect the cables from the following connectors: XUV, XCD_IO, 

XUVW, XCD, XR, XTA, X4 and XSPF. Also, carefully remove the ribbon 
cable (from XR) from the cable standoff on the board.

4. Remove the plug-in terminal block at the bottom of the pulse transformer 

board.

5. Remove the two hexagonal standoffs and washers from the pulse 

transformer board.

6. Remove the six hexalobular screws that secure the pulse transformer board 

to the control pan and remove the board. 

XA

1

2

15

16

XSW

1

4

XSW1

1

4

XV

F1

1C2

1D2

XUV

1

6

T15 

Tightening torque: 
1.0…1.2 N•m 
(9…10.5 lb•in)

Summary of Contents for PowerFlex 4M

Page 1: ...e transformer board Step 6 Install the switching power supply board Step 7 Replace the protective covers and document the change ATTENTION Only qualified personnel familiar with DC drives and associat...

Page 2: ...annot be fully removed from the drive until the cable is disconnected Step 4 details this connection 3 Loosen but do not remove the four hexalobular screws that secure the bottom control pan cover to...

Page 3: ...t the HIM communication cable from the connector on the upper right corner of the Control board and remove the bottom cover Disconnect DPI cable Top control pan cover Bottom control pan cover Tighteni...

Page 4: ...the switching power supply board see Figure 2 below Also carefully remove the ribbon cable from XA from the cable standoffs on the pulse transformer board 3 Remove the five screws that secure the boar...

Page 5: ...drives each pair of red and white gate lead cables from connectors KG1 KG6 and KG01 KG06 3 Disconnect the cables from the following connectors XUV XCD_IO XUVW XCD XR XTA X4 and XSPF Also carefully re...

Page 6: ...S3 78 79 35 36 75 76 81 82 U2 V2 X4 X5 X6 XTA TR2 TR1 T1 T4 T2 T5 T3 T6 PE XP1 XP2 KG1 KG4 KG2 KG5 KG3 KG6 KG01 KG04 KG02 KG05 KG03 KG06 T01 T04 T02 T05 T03 T06 XCT S4 Components shown within dashed l...

Page 7: ...S4 5 S4 6 S4 7 S4 8 875 875 718 250 ON ON ON 1050 1050 861 300 ON ON ON ON Drive Current Rating Code DC Amps AC Line Amps HP DIP Switch S3 DIP Switch S4 S3 1 S3 2 S3 3 S3 4 S3 5 S3 6 S3 7 S3 8 S4 1 S...

Page 8: ...rd Install the switching power supply board in reverse order of removal as detailed in Step 3 Remove the Switching Power Supply Board on page 4 Step 7 Replace the Protective Covers and Document the Ch...

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