Allen-Bradley PowerFlex 4M Installation Instructions Manual Download Page 2

Publication 20P-IN050A-EN-P

2

Step 1: Remove Power 
from the Drive

1. Remove and lock-out all incoming power to the drive. 

Step 2: Remove the 
Protective Covers

1. Loosen, but do not remove, the four hexalobular screws that secure the top 

control pan cover to the drive, then slide the cover up and off the drive 
chassis (see 

Figure 1 on page 3

). Tightening torque is noted in the 

illustration for reassembly.

2. Disconnect the DPI cable from the HIM assembly (if present) (see 

Figure 

1 on page 3

).

Important: A communication cable is connected to the back of the HIM 

assembly and to the Control board mounted on the control pan. 
Therefore, the bottom control pan cover and HIM assembly 
cannot be fully removed from the drive until the cable is 
disconnected. Step 4 details this connection.

3. Loosen, but do not remove, the four hexalobular screws that secure the 

bottom control pan cover to the drive, then slide the cover up and off the 
drive chassis (see 

Figure 1 on page 3

). Tightening torque is noted in the 

illustration for reassembly.

ATTENTION:  Remove power before making or breaking cable 
connections. When you remove or insert a cable connector with 
power applied, an electrical arc may occur. An electrical arc can 
cause personal injury or property damage by:

sending an erroneous signal to your system’s field devices, 
causing unintended machine motion

causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the 
module and its mating connector. Worn contacts may create electrical 
resistance.

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Summary of Contents for PowerFlex 4M

Page 1: ...e transformer board Step 6 Install the switching power supply board Step 7 Replace the protective covers and document the change ATTENTION Only qualified personnel familiar with DC drives and associat...

Page 2: ...annot be fully removed from the drive until the cable is disconnected Step 4 details this connection 3 Loosen but do not remove the four hexalobular screws that secure the bottom control pan cover to...

Page 3: ...t the HIM communication cable from the connector on the upper right corner of the Control board and remove the bottom cover Disconnect DPI cable Top control pan cover Bottom control pan cover Tighteni...

Page 4: ...the switching power supply board see Figure 2 below Also carefully remove the ribbon cable from XA from the cable standoffs on the pulse transformer board 3 Remove the five screws that secure the boar...

Page 5: ...drives each pair of red and white gate lead cables from connectors KG1 KG6 and KG01 KG06 3 Disconnect the cables from the following connectors XUV XCD_IO XUVW XCD XR XTA X4 and XSPF Also carefully re...

Page 6: ...S3 78 79 35 36 75 76 81 82 U2 V2 X4 X5 X6 XTA TR2 TR1 T1 T4 T2 T5 T3 T6 PE XP1 XP2 KG1 KG4 KG2 KG5 KG3 KG6 KG01 KG04 KG02 KG05 KG03 KG06 T01 T04 T02 T05 T03 T06 XCT S4 Components shown within dashed l...

Page 7: ...S4 5 S4 6 S4 7 S4 8 875 875 718 250 ON ON ON 1050 1050 861 300 ON ON ON ON Drive Current Rating Code DC Amps AC Line Amps HP DIP Switch S3 DIP Switch S4 S3 1 S3 2 S3 3 S3 4 S3 5 S3 6 S3 7 S3 8 S4 1 S...

Page 8: ...rd Install the switching power supply board in reverse order of removal as detailed in Step 3 Remove the Switching Power Supply Board on page 4 Step 7 Replace the Protective Covers and Document the Ch...

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