Allen-Bradley PowerFlex 40P Quick Start Manual Download

Page: 10 / 22

English-10

Control Wiring Block Diagram

See Control Wiring Block Diagram Notes on next page.

Control Terminal Block

Digital Common

Digital Input 1

Digital Input 2

Digital Input 3

Stop

(1)(6)

Start/Run FWD

(2)

Direction/Run REV

(3)

Digital Input 4

Opto Common

Relay N.O.

Relay Common

Relay N.C.

+24V DC

+10V DC

0-10V (or ±10V) Input

(4)

Analog Common

4-20mA Input

Analog Output

Opto Output 1

Opto Output 2

RS485 Shield

+24V

+10V

Typical

SNK Wiring

Typical

SRC Wiring

RS485

(DSI)

R1 R2 R3

SNK

SRC

0-10V

0-20mA

01 02 03 04 05

11 12 13 14 15

06 07 08 09

16 17 18 19

(1)

Enable Jumper

(6)

30V DC
50mA
Non-inductive

Common

24V

ENBL

Enable

(6)

Jumper

(5)

Pot must be
1-10k ohm
2 Watt Min.

0-10V

0/4-20mA

Analog Output Select

Voltage Range Select

SRC

SNK

10V

+/-10V

(4)

30V DC

125V AC

240V AC

Resistive

3.0A

Inductive

0.5A

Aotewell Ltd

www.aotewell.com

Industry Automation

HongKong|UK|China

[email protected]

+86-755-8660-6182

http://www.aotewell.com/

All manuals and user guides at all-guides.com

Summary of Contents for PowerFlex 40P

Page 1: ...national and international codes standards regulations or industry guidelines ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION This drive contains ESD Electrostatic Disch...

Page 2: ...inimum Maximum 10 C 14 F 40 C 104 F IP 20 Open Type Use Mounting Option A IP 30 NEMA 1 UL Type 1 1 1 Rating requires installation of the PowerFlex 40P IP 30 NEMA 1 UL Type 1 option kit Use Mounting Option B 50 C 122 F IP 20 Open Type Use Mounting Option B 25 mm 1 0 in 120 mm 4 7 in 120 mm 4 7 in 120 mm 4 7 in 120 mm 4 7 in RUN REV FAULT RUN REV FAULT RUN REV FAULT RUN REV FAULT Mounting Option A N...

Page 3: ...rew counterclockwise to loosen 2 Pull the jumper completely out of the drive chassis 3 Tighten the screw to keep it in place Jumper Location Phase to Ground MOV Removal Important Tighten screw after jumper removal Typical Grounding SHLD U T1 V T2 W T3 R L1 S L2 T L3 RUN REV FAULT Disconnecting MOVs R L1 S L2 T L3 1 2 3 4 Three Phase AC Input Jumper Aotewell Ltd www aotewell com Industry Automation...

Page 4: ...17 7 5 10 0 17 0 342 528 16 8 18 4 30 140M D8E C20 100 C23 2069 22D D024 11 0 15 0 24 0 342 528 23 4 26 0 50 140M F8E C32 100 C43 2069 460 600V AC 10 3 Phase Input 0 575V 3 Phase Output 22D E1P7 0 75 1 0 1 7 414 660 2 1 2 3 6 140M C2E B25 100 C09 1655 22D E3P0 1 5 2 0 3 0 414 660 3 65 3 8 6 140M C2E B40 100 C09 1655 22D E4P2 2 2 3 0 4 2 414 660 5 2 5 3 10 140M D8E B63 100 C09 1655 22D E6P6 4 0 5 0...

Page 5: ...load Protection Provides class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL 508C File 29572 Overcurrent 200 hardware limit 300 instantaneous fault Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Environment Altitude 1000 m 3300 ft max without derating Above...

Page 6: ...ad 150 Overload capability for up to 1 minute 200 Overload capability for up to 3 seconds Electronic Motor Overload Protection Provides class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL 508C File 29572 Control Inputs Digital Bandwidth 10 Rad Secs for open and closed loop Quantity 2 Semi programmable 5 Progr...

Page 7: ...1 S L2 1 Phase Input 2 R L1 S L2 T L3 3 Phase Input U T1 To Motor U T1 Switch any two motor leads to change forward direction V T2 To Motor V T2 W T3 To Motor W T3 P2 P1 DC Bus Inductor Connection C Frame drives only The C Frame drive is shipped with a jumper between Terminals P2 and P1 Remove this jumper only when a DC Bus Inductor will be connected Drive will not power up without a jumper or ind...

Page 8: ...Greater than 120 kVA supply transformer Line has power factor correction capacitors Install Line Reactor or Isolation Transformer Line has frequent power interruptions Line has intermittent noise spikes in excess of 6000V lightning Phase to ground voltage exceeds 125 of normal line to line voltage Remove MOV jumper to ground or Install Isolation Transformer with grounded secondary if necessary Ung...

Page 9: ...8770 0 750 mm2 18AWG 3 cond shielded Encoder Pulse I O 89730 2 2 9728 or 9730 are equivalent and may be used but may not fit in the drive wire channel 0 196 mm2 24AWG individually shielded pairs Type Wire Type s Description Minimum Insulation Rating Unshielded Per US NEC or applicable national or local code 300V 60 degrees C 140 degrees F Shielded Multi conductor shielded cable such as Belden 8770...

Page 10: ...pto Output 1 Opto Output 2 RS485 Shield 24V 10V Typical SNK Wiring Typical SRC Wiring 1 RS485 DSI R1 R2 R3 SNK SRC 0 10V 0 20mA 01 02 03 04 05 11 12 13 14 15 06 07 08 09 16 17 18 19 1 Enable Jumper 6 30V DC 50mA Non inductive Common 24V ENBL Enable 6 Jumper 5 Pot must be 1 10k ohm 2 Watt Min 0 10V 0 4 20mA Analog Output Select Voltage Range Select SRC SNK 10V 10V 4 30V DC 125V AC 240V AC Resistive...

Page 11: ...programmable Program with E202 Digital Term 3 4 Match the Voltage Range Select DIP switch setting with the control scheme for proper Uni Polar or Bipolar operation 5 When using an opto output with an inductive load such as a relay install a recovery diode parallel to the relay as shown to prevent damage to the output 6 When the ENBL enable jumper is removed I O Terminal 01 will always act as a har...

Page 12: ...Drive supplied power for digital inputs Maximum output current is 100mA 12 10V DC Referenced to Analog Common Drive supplied power for 0 10V external potentiometer Maximum output current is 15mA P038 13 10V In 2 Not Active For external 0 10V unipolar or 10V bipolar input supply input impedance 100k ohm or potentiometer wiper P038 A051 A054 A123 A132 14 Analog Common For 0 10V In or 4 20mA In Elect...

Page 13: ... leads Drives using FRN 2 xx and greater will fault when an encoder is incorrectly wired and E216 Motor Fdbk Type is set to option 5 Quad Check No Signal Description V 5V 12V Power 1 1 When using 12V Encoder power 24V I O power maximum output current at I O Terminal 11 is 50 mA Internal power source 250 mA isolated Cm Power Return B Encoder B NOT Quadrature B input B Encoder B A Encoder A NOT Sing...

Page 14: ...s allow the drive to be controlled from comms No programming is required to start stop change direction and control speed directly from comms Important To disable reverse operation see A095 Reverse Disable If a fault appears on power up refer to page 19 for an explanation of the fault code For complete troubleshooting information refer to the PowerFlex 40P User Manual Prepare For Drive Start Up AT...

Page 15: ...s of advanced drive operating conditions Fault Designator Consists of list of codes for specific fault conditions Displayed only when fault is present Drive Programming Tools Description Catalog Number Converter Module Serial 22 SCM 232 Converter Module USB 1203 USB DriveExplorer Software 1 1 Requires a Serial or USB Converter Module 9306 4EXP02ENE DriveTools SP Software 1 9303 4DTS01ENE Remote Pa...

Page 16: ...20mA Lo A112 Anlg In4 20mA Hi A113 Slip Hertz FLA A114 Process Time Lo A115 Process Time Hi A116 Bus Reg Mode A117 Current Limit 2 A118 Skip Frequency A119 Skip Freq Band A120 Stall Fault Time A121 Analog In Loss A122 10V Bipolar Enbl A123 Var PWM Disable A124 Torque Perf Mode A125 Motor NP FLA A126 Autotune A127 IR Voltage Drop A128 Flux Current Ref A129 PID Trim Hi A130 PID Trim Lo A131 PID Ref ...

Page 17: ... 01 b017 Drive Type 1001 9999 1 b018 Elapsed Run Time 0 9999 Hrs 1 10 Hrs b019 Testpoint Data 0 FFFF 1 Hex b020 Analog In 0 10V 0 0 100 0 0 1 b021 Analog In 4 20mA 0 0 100 0 0 1 b022 Output Power 0 00 Drive Power 2 0 01 kW b023 Output Powr Fctr 0 0 180 0 deg 0 1 deg b024 Drive Temp 0 120 degC 1 degC b025 Counter Status 0 9999 1 b026 Timer Status 0 0 9999 Secs 0 1 Secs b028 Stp Logic Status 0 8 1 b...

Page 18: ...Sets the rate of accel for all speed increases P040 Decel Time 1 0 0 600 0 Secs 0 1 Secs 10 0 Secs Sets the rate of decel for all speed decreases P041 Reset To Defalts 0 1 0 Ready Idle 1 Factory Rset 0 Resets all parameter values to factory defaults P042 Voltage Class 2 3 2 Low Voltage 480V 3 High Voltage 600V 3 Sets the voltage class of 600V drives P043 Motor OL Ret 0 1 1 Enabled 0 Disabled Enabl...

Page 19: ...Speed Feedback 0 64000 RPM 1 RPM d305 Speed Feedback F 0 0 0 9 0 1 d306 Encoder Speed 0 64000 1 d307 Encoder Speed F 0 0 0 9 0 1 d308 Units Traveled H 0 64000 1 d309 Units Traveled L 0 00 0 99 0 01 d310 Fault 4 Code 0 122 1 d311 Fault 5 Code 0 122 1 d312 Fault 6 Code 0 122 1 d313 Fault 7 Code 0 122 1 d314 Fault 8 Code 0 122 1 d315 Fault 9 Code 0 122 1 d316 Fault 10Code 0 122 4 Fault Codes No Fault...

Page 20: ...rent 1 Check load requirements and A098 SW Current Trip setting F64 Drive Overload Reduce load or extend Accel Time F70 Power Unit Cycle power Replace drive if fault cannot be cleared F71 Net Loss The communication network has faulted Cycle power Check communications cabling Check network adapter setting Check external network status F80 SVC Autotune The autotune function was either cancelled by t...

Page 21: ... f 20A DG01 111 2 4 38 152 2 5 99 107 0 4 21 66 0 2 60 22 2 0 87 28 5 1 12 24 0 0 94 74 3 2 93 109 9 4 33 64 1 2 52 79 1 3 11 22 2 0 87 22 2 0 87 25 6 1 01 40 6 1 60 76 3 3 00 105 3 4 15 134 3 5 29 50 0 1 97 77 5 3 05 22 5 0 89 45 7 1 80 109 8 4 32 144 8 5 70 179 8 7 08 69 2 2 72 92 2 3 63 108 7 4 28 22 2 0 87 22 2 0 87 28 5 1 12 a d b c B Frame 22 JBAB C Frame 22 JBAC B Frame 22 JBCB used with Co...

Page 22: ...w ab com support abdrives Publication 22D QS001D EN P June 2013 Supersedes October 2008 Copyright 2013 Rockwell Automation Inc All rights reserved Notes Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 h t t p w w w a o t e w e l l c o m All manuals and user guides at all guides com ...

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