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MSR41 Safety Module User Manual

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function of these contactors, each relay block must have at least one 
normally closed contact which is fed back in series to the corresponding 
terminal of the MSR41 base module.

Output monitoring: The signal at the corresponding input terminal 
must be high before the start button is pressed (this means: the normally 
closed contacts of the external relays must be closed before allowing a 
start).

It must be noticed, that surge suppressors may drastically increase the off 
delay time of the contactors. Diodes are not allowed to be used as surge 
suppressors, for exactly this reason.

Recommended surge suppressors are:

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Table 14

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Table 15

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The MSR41 module has no serviceable components. 

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The MSR41 module has to be tested periodically – in accordance with 
valid regulations - by qualified and trained personnel to discover 
prohibited manipulations or unauthorized modifications. 

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The MSR41 Modules can only be removed, when the machine or the 
equipment is shut down completely and can no longer be operated 
without tools. If a controller has to be disposed, it can be simply 
dismantled. The separated materials can be recycled according to state of 
the art technology and corresponding regulations of the country it was 
used in.

Product labels

All the necessary safety information can be found on the product labels, 
which can be found on every controller module (example):

Figure 8: Product label MSR41 Base Module

Explanation of terminology

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Techn

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cal Data

1. In cases where the MSR41 base module 
is installed without expander modules 
the function output monitoring must 
always be realized, the only exceptions 
are if the PNP outputs are connected with 
another safety relay or a safety PLC.
2. Through the use of output monitoring, 
it is possible to switch external “power” 
contactors within the safety circuit. Such 
contactors often deal with large inductive 
loads, which during the switching off 
phase can create large potential peaks. 
For this reason surge suppressors are 
highly recommended. Surge suppressors 
must be connected parallel to the 
external contactors (e.g. Figure 1). They 
may never be connected parallel to the 
contacts of a MSR45E expander module.

Supply voltage [V]

Resistor R [

Ω

]

Condenser  C  [μF]

24

100

2.2

115 - 230

220

0.2

Part number

Base / Expander type

440R-P221AGS

MSR41 On/Off

Part number

Part number

440R-P4NANS

MSR45E Expander Module

440R-ACABL1

Ribbon Cable – Two modules

440R-ACABL2

Ribbon Cable – Three modules

440R-ACABL3

Ribbon Cable – Four modules

440R-ATERM1P

Terminal Block Kit – MSR41 (for replacement) 

440R-ATERM2C

Terminal Block Kit – MSR45E

HW

Hardware Version

Safety Level Cat.

Safety category according to EN 954-1

Safety Level SIL

Safety integrity level according to EN 61508

Safety Level PLe

Performance level acc. to EN ISO 13849-1

Power class

Power supply

Temperature range

Operating temperature range

OSSD

Max. current available per OSSD output, at the listed voltage

General data

Nominal working mode

Continuous process

Temperature range

Environment temp.: 0 ... +55°C
Stock temp.: -25 ... +70°C

Enclosure rating according EN 60529
Housing
Terminals

IP20
IP20

Conductor connection:
4- pin, terminal strip (plug-in)

Wire cross section: 
max 2.5 mm

2

spring clamping technology

Quick mounting

Top hat rail 35 mm (EN 50022)

Summary of Contents for MSR41

Page 1: ...MSR41 Safety Module User Manual ...

Page 2: ...SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Rockwell Automation sales office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication It is recommended that you save this us...

Page 3: ...in The base module offers two safety PNP outputs OSSD Additional expansion modules MSR45E can be applied for applications which require more outputs and or dry contacts to switch loads Special features The outstanding characteristics of the MSR41 controller Category 4 PL e according EN ISO 13849 1 Type 4 according EN 61496 1 2 SIL 3 according IEC 61508 SIL CL 3 according EN 62061 Short response ti...

Page 4: ...cation in explosive EX or in radioactive environments Dimensions The dimensions of the housing for MSR41 are illustrated in Figure 2 Figure2 Basemoduledimensionsarethesameforexpansionmodules Terminal connection diagram The following figures shows the connection possibilities for the MSR41 base module Figure3 MSR41Basemodule Micro400LightCurtain automaticstart nooutput monitoring Figure4 MSR41Basem...

Page 5: ...t to the Micro400 light curtain is the sum of the base module response time t totLCOSSD the response time of the expander module t em t totLCEXT t totLCOSSD t em t C t LC t em The total response time of a system is the sum of each response time Table3 CalculationforthetotalresponsetimeoftheMicro400safetylightcurtain Terminal LED Output high 24V Output low 0V Info1 LED Start ok green No start possi...

Page 6: ...utomatic start or manual start Manual start Depressing the start button will cause the two safety OSSD outputs to change from low to high and if connected the MSR45E relay expander modules will close manual start Automatic start If the MSR41 is connected for automatic start then after the activation and the deactivation of the GuardShield Micro 400 the two OSSD outputs will change automatically fr...

Page 7: ... Technical Data 1 In cases where the MSR41 base module is installed without expander modules the function output monitoring must always be realized the only exceptions are if the PNP outputs are connected with another safety relay or a safety PLC 2 Through the use of output monitoring it is possible to switch external power contactors within the safety circuit Such contactors often deal with large...

Page 8: ...puts unloaded maximal 1 7 A depending on attached load Max power consumption at max supply voltage 2 1 W semiconductor outputs unloaded Controller protection external 5 A slow Control current into IN 1 IN 2 2 mA each min in accordance with EN 61131 2 Minimum voltage at IN 1 IN 2 11 VDC at activated controller EN 61131 2 Start pulse duration Min 50 ms Maximum cable length for safety switches 50 m o...

Page 9: ... Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests IEC 61496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices AOPD s EN ISO 13849 1 2008 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN 61508 ...

Page 10: ...1 base module 440R P226AGS NNR MSR42 base module 445L 104794 B MSR42 base module customer configuration 440R P4NANS MSR45E expander module 445L 1 MSR45E expander module customer configuration 1 Denotes characters representing options that do not impact the standards or directives cited on this DoC 2 If no series number is given then all series are covered ...

Page 11: ...ud koopia tootja instruktsioonidega keeles mida ta ise valdab Instruktsioonid erinvates keeltes on saadaval siin http rockwellautomation com literature SUOMI Tämä tuote voidaan asentaa vasta kun asentaja on hankkinut valmistajan ohjeet kielellä jota hän ymmärtää Erikieliset ohjeet ovat ladattavissa sivustolta http rockwellautomation com literature ΕΛΛΗΝΙΚΆ Εγκατάσταση του προϊόντος αυτού δεν πρέπε...

Page 12: ...laan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 10000172476 Ver00 CSA 108 499 Copyright 2011 Rockwell Automation Inc All Rights Reserved Printed in USA April 2011 GuardShield is a trademark of Rockwell Automation Inc Guardmaster is a...

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