Allen-Bradley 160 SSC Installation Manual Download Page 1

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160 SSC™
Variable
Speed
Controller
(Series B)

0.37 – 2.2 kW (1/2 – 3 HP)
FRN 5.xx

Allen-Bradley

Installation
Manual

Table of Contents

Index

spl_en_b.fm5 Page 1 Monday, September 15, 1997 1:31 PM

Summary of Contents for 160 SSC

Page 1: ...160 SSC Variable Speed Controller Series B 0 37 2 2 kW 1 2 3 HP FRN 5 xx Allen Bradley Installation Manual Table of Contents Index spl_en_b fm5 Page 1 Monday September 15 1997 1 31 PM...

Page 2: ...or liability for actual use based upon the illustrative uses and applications No patent liability is assumed by Rockwell Automation with respect to use of information circuits or equipment described...

Page 3: ...rldwide representation Argentina Australia Austria Bahrain Belgium Bolivia Brazil Bulgaria Canada Chile China People s Republic of Colombia Costa Rica Croatia Cyprus Czech Republic Denmark Dominican R...

Page 4: ...ial Requirements for a Conforming EMC Installation 1 An input line filter module see Accessories in Appendix A must be installed to reduce conducted emissions When using the filters listed in Appendix...

Page 5: ...es or separate conduit Cable Clamps Use suitable EMC tested cable clamps only Theconnectionareamustbe360degreesaroundtheshieldedcable The cable clamps also provide strain relief for the cable When usi...

Page 6: ...nclosure anEMC tested cable clamp or metal conduit must be used to solidly connect the cable shield to the enclosure Theshieldonthemotorsidemustbesolidlyconnectedtothemotor housing with an EMC tested...

Page 7: ...able worldwide a global network of system solutions providers and the advanced technology resources of Rockwell Worldwide representation Argentina Australia Austria Bahrain Belgium Bolivia Brazil Bulg...

Page 8: ...aining a constant motor shaft speed under heavy loading conditions D Configurable Terminal Block Input The parameter P46 Input Mode has been expanded to provide greater flexibility New input modes inc...

Page 9: ...ii This Page Intentionally Blank...

Page 10: ...lower Model 2 7 Control Wiring Preset Speed Model 2 7 Control Wiring Diagrams 2 8 Features 3 1 Display Mode 3 1 Program Mode 3 1 Removing Program Keypad Module 3 2 Start up Procedure Analog Signal Fol...

Page 11: ...ii This Page Intentionally Blank...

Page 12: ...TTENTION This controller contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Compon...

Page 13: ...T160 AA04NSF1P1 SER B I N P U T V A Hz VA O U T P U T V A Hz 3 Motor Rating 200 240 5 4 50 60 2200 200 230 4 5 0 240 0 75kW 1HP ALLEN BRADLEY MADE IN U S A Nameplate is located on the side of the unit...

Page 14: ...issions D control and signal wiring must be in grounded metal conduit or have shielding with equivalent attenuation This product complies with Low Voltage Directive 72 23 EEC when conforming with the...

Page 15: ...k One TB1 S T L3 L2 L1 BR BR R T1 T2 T3 V DC DC U W Terminal Block Two TB2 Required Branch Circuit Disconnect Dynamic Brake Module Option Capacitor Module Option Input Line Protective Device 2 1 1 2 1...

Page 16: ...sized to handle the total current of the branch circuit Power Line Condition Corrective Action Low Line Impedance less than 1 line reactance Line Reactor See A 4 or Isolation Transformer Line has powe...

Page 17: ...ting The controller should be installed as close to the motor as possible Important Both Reflected Wave and Capacitive Current Considerations need to be taken into account when determining motor cable...

Page 18: ...4 320 98 650 198 300 91 300 91 0 75 kW 1 HP 4 300 91 300 91 300 91 600 183 300 91 300 91 1 HP 8 300 91 300 91 300 91 550 168 300 91 300 91 2 300 91 375 114 320 98 600 183 300 91 300 91 0 55 kW 0 75 HP...

Page 19: ...iquid gas or solids exist an additional hardwired stop circuit is required to remove AC line power to the drive When AC input power is removed there will be a loss of inherent regenerative braking eff...

Page 20: ...ed Relay Common Normally Open Signal Specification Terminal TB3 FAULT READY Figure 2 3 TB3 Control Wiring for Analog Signal Follower Model FAULT READY 8 7 6 5 4 3 2 1 9 1 10 1 SW1 SW2 Common SW3 Rever...

Page 21: ...actory Default Setting Specification 8 7 6 5 Reverse Start Common Stop Signal Terminal TB3 Important After a Stop input the Start input must be toggled to Run again Figure 2 6 TB3 Two Wire Run Forward...

Page 22: ...10 TB3 Two Wire Local Remote control Setting 6 Specification 8 7 6 5 Run Reverse Run Forward Local Remote Common Signal Terminal TB3 Figure 2 11 Input Mode Setting TB3 8 Open TB3 8 Closed 4 Accel 2 De...

Page 23: ...2 10...

Page 24: ...gramming controller parameters D three keys for control inputs to the controller D directional LEDs D a 6 digit seven segment LED display The controller always powers up in the display mode While in t...

Page 25: ...tains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD...

Page 26: ...9 4397411 7 8 389 11 5 7 3897 9 438 4 91 3 3 59 7 3 1 3 3 0 0 4 0 4 1 0 0 0 0 0 0 4 59 7 574 8 4257 38 8 7 59 43 4 11 4397411 7 5 7 2 9 78 9 947 19 8 99 3 8 4 7 4397411 7 8 6 55 9 74 7 2 5 4 1 9 8 5 7...

Page 27: ...1 0 1 210 1 1 1 1 1 1 1 1 1 1 6 0 11 1 2 6 0 2 1 10 2 0 11 6 2 20 6 2 3 6 1 1 1 0 2 1 6 2 20 0 6 3 6 1 1 1 21 1 0 1 0 1 4 6 0 1 0 2 1 1 1 0 1 12 1 1 1 1 0 1 1 1 1 1 1 0 1 12 0 1 0 1 21 4 1 1 0 002 1...

Page 28: ...7 0 2 0 1 0 2 2 2 1 1 02 1 7 2 2 0 1 2 0 5 0 0 2 2 2 2 0 2 5 1 6 2 0 0 12 1 0 3 0 2 0 2 0 1 22 2 1 6 0 2 0 1 0 21 2 07 3 2 1 22 1 1 2 1 1 0 2 2 0 0 6 2 0 0 7 3 1 7 0 0 71 0 1 2 4 3 1 2 0 2 07 3 2 1 2...

Page 29: ...1 6 1 6 03 52 5 6 176276 744 06 24 5 06 6 6 4 0 5 0 0 61 5 10641 4 6 76276 744 06 25 04 52 5 6 176276 219 4 24 5 06 6 6 4 0 5 0 0 61 5 6 10641 4 76276 19 4 05 52 5 6 75 1 6 8 61 61 1 6 06 52 5 6 4 37...

Page 30: ...B3 6 Bit 3 Polarity Input Mode 2 Keypad 5 027 2 03 4 6 0 154 4 6 0 154 40 28 5 2 13 Power Factor Angle 31 83 4 42 2 3 47 0402 60 4 0402 522 4 40 2 3 14 Memory Probe Display 3 8 0 7 540 4 0 3 26 1 230...

Page 31: ...12 0 3 7 2 2 20 0 5 32 32 2 3 31 7 2 8 8 33 12 0 3 7 2 20 0 5 32 32 1 0 2 0 2 5 03 2 8 8 34 2 0 1 12 31 7 2 20 0 5 12 1 2 2 0 2 2 0 1 2 2 12 2 2 2 0 2 0 5 32 32 2 0 5 2 32 1 32 5 0 1 2 1 1 12 0 2 0 6...

Page 32: ...5 5 Program Group P Parameter Description 0 37 0 38 2 0 y b 0 39 0 0 0 0 0 1 b y 0 1 0 0 a 1 2 2 40 0 0 0 0 0 0 2 0 1 2 2...

Page 33: ...5 6 Program Group P Parameter Description 41 0 4 2 42 43 2 1 44 1 1 3 3 45 0 1 3 3 2 0 1...

Page 34: ...Output Configure 2 0 1 6 21 21 2 1 16 Settings 0 Controller Ready Faulted 1 At Frequency 2 Controller Running 3 Reverse 4 Motor Overload 5 Ramp Regulated 7 Above Current 6 Above Frequency Output chan...

Page 35: ...3 8 7 4397411 7 5 7 47A 2 3 94 0 0 50 2 2 3 2 7 4 9 2 8 9 4397411 7 11 99 259 94 7 8 9 19 94 2 7 1 51 2 9 3 7 89 79 99 2598 94 43 8 43 8 52 3 1 8 8 1 8 9 73 1 3 2 7 0 3 99 3 8 1 99 3 8 9 74 9 1 7 0 3...

Page 36: ...3 5 9 304 a a a a a a 9 304 304 0 6 8 304 1 22 0 2 304 6 1 1 304 22 1 6 3 304 2 1 1 9 1 304 22 3 0 3 54 22 2 1 0 2 0 2 8 0 0 1 3 2 0 1 2 2 3 2 0 1 2 3 2 1 2 2 4 3 1 32 2 7 1 2 2 8 1 0 2 0 2 0 0 5 2 2...

Page 37: ...3 4 55 0 8 0 63 645 3 5 165 50 5 0 530 3 503 6 54 50 8 3 0 530 64 1 0 530 1 3 5 3 4 55 50 50 3 130 3 1 0 530 50 6 3 6 57 4 5 50 5 4 1 3 5 3 1305 54 0 530 3 1 3 5 34 30 6 65 03 1 340 50 6 3 6 58 4 4 5...

Page 38: ...l Time 2 P33 Maxi mum Frequency P53 S Curve 70 Decel Time 2 P33 Maximum Frequency P53 S Curve Preset Accel Decel Chart For Preset Speed Model Only TB3 4 SW3 TB3 2 SW2 TB3 1 SW1 Preset Accel Decel P30...

Page 39: ...0 4 01 7 0 2 32 2 32 2 7 0 1 0 2 2 4 32 0 4 01 1 2 0 3 7 5 8 0 0 3 0 3 7 3 0 2 0 4 01 321 3 25 5 0 9 3 4 01 5 0 5 2 0 4 01 1 2 3 0 4 3 74 3 0 32 2 0 32 2 2 0 32 1 2 2 0 4 01 321 7 2 0 1 0 0 0 2 25 5...

Page 40: ...d correct the fault as well as the condition that caused the fault To clear a fault perform one of the following D Press the program keypad s stop button D Cycle power to the controller D Cycle the in...

Page 41: ...6 2...

Page 42: ...2 3 1 1 8 1 04 8 2 41 0 D 1 8 3 3 1 04 8 2 2 1 2 3 3 3 1 2 2 D 1 8 3 3 1 2 3 1 04 2 1 2 3 1 1 8 31 43 2 2 D 1 8 3 3 1 11 3 1 3 3 13 3 3 3 1 1 3 1 2 33 2 D 1 8 3 3 0 2 2 6 2 1 1 04 8 2 41 D 1 8 3 3 0...

Page 43: ...B3 7 or Potentiometer or Opto Isolator C P U Relay Circuitry Program Keypad Module Motor T1 U T2 V T3 W GND PE Current Circuitry Bus Voltage Circuitry Control Power Fault Feedback DC DC BR BR Customer...

Page 44: ...at is unique to each SSC Controller rating Table A 3 contains information that applies to all Controller ratings 0 0 10 10 1 0 4 3 0 00 10 0 1 5 6 0 7 10 0 2 0 0 40 5 1 0 10 40 5 1 0 0 10 10 1 0 4 3 0...

Page 45: ...ent flow Also accepts open collector solid state inputs sinking with maximum leakage current of 50 mA Start Stop Forward Reverse Configurable inputs for 2 or 3 wire control SW1 SW2 SW3 Configurable In...

Page 46: ...o 25 seconds Overcurrent 200 hardware limit 300 instantaneous fault Excessive Temperature Embedded temperature sensor trips if heatsink temperature exceeds 95 C Over Under Voltage DC Bus voltage is mo...

Page 47: ...cifications and Accessories A 4 For All Controller Ratings 0 37 to 2 2kW 1 2 to 3 HP Included with controller For Controller Ratings 0 37 to 2 2kW 1 2 to 3 HP The MTBF for the fan is 40 000 hours at 5...

Page 48: ...he controller Use either DIN rail or mounting holes Use the drilling template at the back of the manual for mounting the controller D See Figure A 1 for details on controller dimensions and weights D...

Page 49: ...A 6 Dimensions are shown in millimeters inches Dimensions are not to be used for manufacturing purposes 6 8 230 4 places 8 315 14 551 72 2 8 50 1 9 A B 7 5 295 86 4 3 4 29 1 1...

Page 50: ...7 Dimensions are shown in millimeters inches Dimensions are not to be used for manufacturing purposes 40 2 1 6 71 2 8 5 1 199 Pin Extension 45 4 1 8 22 7 894 0 54 021 MOV MODULE L1 R L2 S L3 T A B E D...

Page 51: ...eters inches Dimensions are not to be used for manufacturing purposes Important 3 Line Filter shown 1 Line Filter is the same size 60 2 36 6 236 5 197 130 5 11 152 5 98 163 6 41 50 1 97 200 7 87 Appro...

Page 52: ...mensions are shown in millimeters inches Dimensions are not to be used for manufacturing purposes 110 9 4 37 150 9 5 94 254 10 Approximate Lead Length 40 1 5 50 1 97 4 5 177 Mounting Holes 140 5 51 13...

Page 53: ...e shown in millimeters inches Dimensions are not to be used for manufacturing purposes 17 34 0 68 Required for Removal 161 2 6 35 Overall Height with DeviceNet Module 167 82 6 61 Overall Height with D...

Page 54: ...Index I 1 4 1 4 1 1 0 3 1 3 3 1 1 1 1 0 0 3 3 3 0 4 3 1 3 1 2 3 1 3 1 3 0...

Page 55: ...Index I 2 0 0 0 0 0 0 0 0 0...

Page 56: ...Attach template to mounting surface and drill four 4 4 5 mm 0 177 inches diameter holes Dimensions are in millimeters inches...

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