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General Installation

WARNING

BEFORE REMOVING A CIRCUIT BREAKER

INSTALLED IN AN ELECTRICAL SYSTEM, MAKE

SURE THE CIRCUIT BREAKER IS SWITCHED TO THE

OFF POSITION AND THERE IS NO VOLTAGE

PRESENT WHERE WORK IS TO BE PERFORMED.

SPECIAL ATTENTION SHOULD BE PAID TO

REVERSE FEED APPLICATIONS TO ENSURE NO

VOLTAGE IS PRESENT. THE VOLTAGES IN ENER-

GIZED EQUIPMENT CAN CAUSE DEATH OR SEVERE

PERSONAL INJURY.

Note: Steps 2-1 through 2-11 and 2-14 through 2-19

are for general installation and apply to the ASL

switch and the accessory combination. Step 2-12

covers installation of the ASL switch. Step 2-13 cov-

ers installation of the accessory combination.

For new circuit breaker installation, the trip unit must

be installed in the circuit breaker before attempting

to install an ASL switch or accessory combination.

 1. A/arm 

 Switch Kit

2-l.

Switch circuit breaker to OFF position.

Note: Molded case switch trip units are not equipped

with a Push-to-Trip button. For molded case

switches, omit step 2-2.

2-2.

Press PUSH-TO-TRIP button to trip operating
mechanism.

2-3.

Disconnect and remove circuit breaker from instal-
lation and terminal connections.

2-4.

Remove cover screws and cover.

Note: To install accessory, circuit breaker must be in

tripped position.

2-5. For high instantaneous trip-type molded case 

switches, locate recessed hole in either

of the trip unit outer poles.  (Fig 2-2).  Push a 
 fine point implement in one hole to trip the molded 

case switch.

WARNING

DO NOT RESET CIRCUIT BREAKER AFTER MOLDED

HANDLE IS REMOVED. CRADLE RESET PIN MAY

FLY OUT AND CAUSE INJURY IF MECHANISM IS

TRIPPED.

2-7. 

Remove 

handle-retaining screws and molded han-

dle from handle arm. (See Fig. 2-3.)

2-8.

Remove interphase barrier between center pole

and pole in which accessory is to be mounted.

(See Fig. 2-3.)

2-9.

Install replacement interphase barrier supplied with
kit in base. (See Fig. 2-3.)

Note: Before the next step, be sure that replacement

interphase barrier has been installed in correct

accessory cavity side, and that cradle reset pin has

not fallen out of retaining-slot in handle arm.

2-10. Put molded handle on handle arm, and install

retaining screws.

Note: For all combinations of accessories, leads

from inner accessory switch must go to the wiring

trough nearest line end of circuit breaker. For a dou-

ble combination, leads from the outer accessory

switch must go to center trough.

40752-035(1)

 

Effective 3/02

Page 3

Summary of Contents for 140U

Page 1: ...unit and occupies the accessory mounting cavity in the circuit breaker frame The ASL switch provides remote signaling and interlock ing when the circuit breaker trips it consists of one or two single...

Page 2: ...e as the accessory leads exiting the side of the base where the accessory is mounted and leads exiting the rear of the base on the side opposite the accessory The 18 inch long pigtail leads are color...

Page 3: ...breaker from instal lation and terminal connections 2 4 Remove cover screws and cover Note To install accessory circuit breaker must be in tripped position 2 5 For high instantaneous trip type molded...

Page 4: ...eased through trough as mounting bracket is inserted into trip unit retaining slots Fig 2 3 Interphase Barrier Replacement Rear Exiting Leads Preferred Side Exiting Leads Terminal Block Opposite Side...

Page 5: ...ng trough e For double ASL switch with pigtail leads attach wire marking labels to bundle of three leads for each switch Markers designated 1 and 2 are provided Accessory Combination Installation 2 l...

Page 6: ...ING SCREWS TRY TO REFORM THE THREADS IN THE CIRCUIT BREAKER BASE CARE SHOULD BE TAKEN EVERY TIME A THREAD FORMING SCREW IS USED TO ENSURE THAT THE SCREW STARTS IN THE ORIGINAL THREADS DAMAGED THREADS...

Page 7: ...t lLockout Switch Auxiliary Switch Connection Diagram b Circuit breaker handle ON Check that make contact s are open and break contact s are closed C Press PUSH TO TRIP button Check that make contact...

Page 8: ...hat module is properly seated in trip unit slots If problem persists contact Allen Bradley 2 18 Install circuit breaker 2 19 Connect accessory leads as required See Fig 2 12 Allen Bradley assumes no r...

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