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ALLEN & HEATH XONE 02, Service Manual

The ALLEN & HEATH XONE 02 is a high-quality DJ mixer that delivers exceptional performance and versatility. With its intuitive interface and professional features, it's a must-have for any music enthusiast. Unlock the full potential of your XONE 02 with our free Service Manual available for download at manualshive.com.

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Kernick Industrial Estate,

Penryn, Cornwall,

England. TR10 9LU

+44 (0)8707 556250

+44 (0)8707 556251

3

MAIN BOARD ASSY

C4386

3

3

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FILE: C4386_3 METERS_MAINS.Sch

11:51:07

26-Apr-2002

ALLEN&HEATH

Tel:

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PRINTED:

A

B

C

D

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F

G

H

a

b

c

d

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1

2

F1

500mA

2

3

1

4

L

N

SW10

SW DPST MAINS

E

3

N

2

L

1

FI

LTER

ED
 I

E

C

MAINS

IN

LET

L

E

N

CN21

IEC FILTERED MAINS INLET

5

4

2

U4A

LM339

7

6

1

U4B

LM339

11

10

13

U4D

LM339

9

8

14

U4C

LM339

V-

12

V+

3

U4E

LM339

LD11

LED BAR MB12 SQ_1

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4

2

U5A

LM339

7

6

1

U5B

LM339

11

10

13

U5D

LM339

9

8

14

U5C

LM339

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2

U6A

LM339

7

6

1

U6B

LM339

11

10

13

U6D

LM339

9

8

14

U6C

LM339

R12
120R

R16
120R

R18
120R

R17
120R

R29
330R

R30
330R

R38
560R

R40
680R

R25
1K2 1%

R26
1K2 1%

Q2

BC556B

R32
3K9

C4

47N/MYL

V-

12

V+

3

U5E

LM339

V-

12

V+

3

U6E

LM339

R4

10R PF

R3

10R PF

C2

10/50

V_R

PHONES-V_R

+VMR

-VMR

+VMR

-VMR

+VMR

5

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U1A

LM339

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U1B

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U1D

LM339

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U1C

LM339

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U1E

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LD10

LED BAR MB12 SQ_1

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4

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U2A

LM339

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6

1

U2B

LM339

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U2D

LM339

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U2C

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U3A

LM339

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U3B

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U3D

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U3C

LM339

R11
120R

R13
120R

R15
120R

R14
120R

R27
330R

R28
330R

R37
560R

R39
680R

R23
1K2 1%

R24
1K2 1%

Q1

BC556B

R31
3K9

C3

47N/MYL

V-

12

V+

3

U2E

LM339

V-

12

V+

3

U3E

LM339

R2

10R PF

R1

10R PF

C1

10/50

V_L

PHONES-V_L

+VML

-VML

+VML

-VML

+VML

P2

P3

P1

LEFT METER PCB

RIGHT METER PCB

MAINS INLET PCB

TO MASTER

BOARD

TO MASTER BOARD

METER_LEFT_L

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HM_GND_R

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1

3

SW1A

5

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6

SW1B

2

1

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SW2A

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SW2B

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SW3A

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SW3B

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SW4A

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SW4B

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BRACKET

SW4C

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10

BRACKET

SW3C

7

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9

10

BRACKET

SW2C

7 8

9

10

BRACKET

SW1C

P4

P5

P6

P7

P8

P9

P10

P11

P16

P17

P18

P19

P12

P13

P14

P15

R9
100R

R10

100R

R33

100R

R34

100R

R41
3K9

R42
3K9

R35

820R 1%

R36

820R 1%

R19

680R

R21

680R

R20

820R 1%

R22

820R 1%

3

ARJ

21-11-01

D11

Summary of Contents for XONE 02

Page 1: ...SERVICE MANUAL Publication AP4501 P R O T U R N T A B L I S T D J M I X E R ...

Page 2: ...a site dedicated to the Xone Series consoles www allen heath com www xone co uk This product complies with the European Electromagnetic Compatibility directives 89 336 EEC 92 31 EEC and the European Low Voltage Directives 73 23 EEC 93 68 EEC This product has been tested to EN55103 Parts 1 2 1996 for use in Environments E1 E2 E3 and E4 to demonstrate compliance with the protection requirements in t...

Page 3: ...t 15 17 TECHNICAL DRAWINGS INTERNAL LAYOUT D1 MAIN MIC CONN PCB D2 MAIN MIC CONN PCB D2 1 MAIN MIC CONN CONNECTOR CCT D3 MAIN MIC CONN CONNECTOR CCT D3 1 MAIN MIC CONN EQ CCT D4 MAIN MIC CONN EQ CCT D4 1 MAIN MIC CONN MIC INPUT CCT D5 MAIN MIC CONN MIC INPUT CCT D5 1 MAIN MIC CONN PSU CCT D6 MAIN MIC CONN PSU CCT D6 1 MAIN MIC CONN VCA CTRL CCT D7 MAIN MIC CONN VCA CTRL CCT D7 1 MAIN MIC CONN VCA ...

Page 4: ...ive heat or direct sunlight as this could be a fire hazard Locate the console away from any equipment which produces heat such as power supplies power amplifiers and heaters Environment Protect from excessive dirt dust heat and vibration when operating and storing Avoid tobacco ash drinks spillage and smoke especially that associated with smoke machines Handling To prevent damage to the controls a...

Page 5: ...ended cut VCA PAN controls to adjust LR balance or for performance effect Ultra smooth gold contact dual rail conductive plastic VCA crossfader and channel faders All faders are VCA for noise free operation and have reverse and variable contour controls Rotatable TRANSFORM switches for stutter effects Removable face plate for fader servicing and user preferred transform switch positioning Advanced...

Page 6: ...0V AC 50 60Hz Consumption 30W max Mains fuse rating 100 240V AC T500mA 20mm Dimensions and Weights The console is fitted with rubber feet for desktop operation It also has integral rack ears so that it can be fitted into a plinth rack or other equipment furniture Note that it is narrower than the standard 19 equipment rack system Use M6 screws with plastic protective cups to mount the console into...

Page 7: ... 75 ohm 0dBu EFFECT SEND Impedance balanced TRS jack 75 ohm 0dBu HEADPHONES Tip L Ring R 30 to 600 ohm 70 ohms recommended RIAA XONE 02 MID LO 3 BAND EQ HI BLOCK DIAGRAM CH1 3 BAND EQ L R INPUT A PHONO LINE L R INPUT B RIAA CH2 L R INPUT A PHONO LINE L R INPUT B REVERSE MIX MIX LO MID HI GAIN MIC1 GAIN MIC2 MIX 3 BAND EQ LO MID HI MIC ON PEAK EFFECT LOOP MIX EFFECT ON OFF ON EFFECT LOOP MIX BAL BA...

Page 8: ... problems are encountered with earth loops operate the audio ground lift switches on connected equipment accordingly or disconnect the cable screens at one end usually at the destination Make sure that turntables are correctly earthed A chassis earth terminal is provided on the console rear panel to connect to turntable earth straps Deal with ground loops Should you experience hum or buzz caused b...

Page 9: ...phones are Tip left Ring right Sleeve ground The RCA phono connectors are 2 wire unbalanced to connect to equipment such as CD players turntables and domestic amplifiers To ensure best performance we recommend that you use high quality audio cables and connectors and take time to check for reliable and accurate cable assembly It is well known that many audio system failures are due to faulty inter...

Page 10: ...of its travel Make sure the amplifier speaker system has been correctly calibrated for the loudest volume required at the channel fader top position Boosting the EQ also adds gain to the system Reduce by turning back the LEVEL control if the meter red peak LEDs flash Adjust the HEADPHONES and BOOTH monitor controls for safe listening levels The diagram illustrates the operating range of the audio ...

Page 11: ...move the 8 top plate screws Lift the plate off to gain access to the fader assemblies While supporting the fader with your fingers through the top opening unscrew the two fader mounting screws Remove the fader assembly out of the console being careful not to damage any internal components Unplug the cable from the old fader and plug in the new assembly Check that the connector is correctly aligned...

Page 12: ...e front panel LEVEL control is turned up and MIC ON switch pressed The signal sounds very distorted with high level and excessive bass Only plug turntables needing RIAA equalisation into the PHONO inputs with RIAA selected There is a hum on the turntable channels Check that the turntable earth strap has been correctly connected to the console chassis earth post Also check that the turntable headsh...

Page 13: ... V6 Cross fader module XONE V6 VALVE XONE V6 all valve option 002 779 45mm Stereo Channel Fader for XONE 02 002 780 45mm Crossfader for XONE 02 AP4264 XONE 02 User Guide AP4501 XONE 02 Service Manual SERVICE TOOLS The tools required to service the XONE 02 are standard to an electronics service workshop and are easily obtainable The following items are necessary for disassembly and service access T...

Page 14: ...order code for the part required Printed circuit board PCB assemblies DESCRIPTION ORDER CODE Main Mic Conn PCB assembly 002 763 Master Mains Meters PCB assembly 002 764 IDC connector harnesses DESCRIPTION ORDER CODE 4 way XONE harness AL3817 5x2 way Meters harness AL4507 13x2 way Connector harness AL4513 Switch harness AL4591 Mains harness AL4616 ...

Page 15: ...M3X6 CSK TORX BK AB0215 10 SCREW 4ABX1 4 PAN TORX PLTD AB0252 4 JOINT BLOCK 30 GLASS FILLED AB0253 5 WASHER M5 SHAKEPROOF AB0304 5 SCREW 4X5 16 PAN POLY TORX BK AB2810 20 SCREW M3X4 CSK TORX BK AB2811 10 SCREW M2 5X6 CSK POZI S S AB4502 10 SCREW M2 5X4 CSK POZI BK AB4692 10 SCREW M2X3 CSK POZI S S AB4704 20 NUT POT 9MM BLACK AB8172 30 FEET FAST 20DIA P4X5 AK0102 4 Knobs and caps DESCRIPTION ORDER ...

Page 16: ... 5V6 1 3W AE0012 5 TRANSISTOR BC549 NPN AE0020 2 IC TL072 OP AMP AE0046 5 IC LM339N COMPARATOR AE0071 3 TRANSISTOR J111N FET T092B AE0083 5 LED T1 3MM YELLOW AE0084 3 LED T1 3MM GREEN AE0085 3 LED T1 3MM RED AE0086 3 IC NE5532N OP AMP AE0221 3 ZENER DIODE BZX55C2V7 400MW AE0231 5 LED BAR MB 12 8G 3Y 1R AE2701 2 TRANSISTOR BC556B PNP AE3001 2 DIODE BYV27 400 2A 400V AE3469 5 DIODE BYV26E 1A 1000V A...

Page 17: ...UST AC3980 3 Power Supply DESCRIPTION ORDER CODE QTY MAINS LEAD IEC 2PIN EURO AH0205 MAINS LEAD IEC 3PIN UK AH0206 MAINS LEAD IEC 3PIN C33 USA AH0323 SWITCH MAINS PCB 10A AL3338 1 MAINS INLET IEC FILTER PCB 3PIN AL3458 1 FUSE 20MM 500MA A SURGE AL3534 10 INDUCTOR 4 7UH 600MA AM3467 5 TRANSFMR WIZARD DL1 SWITCH MODE AM3476 1 ...

Page 18: ...AWINGS show the interconnection between the various circuit assemblies The PCB and CIRCUIT drawings show the details for each assembly Option and assignment links are marked where appropriate The drawings included are listed in the contents at the start of this manual If you have any queries or require further information please contact Allen Heath ...

Page 19: ......

Page 20: ......

Page 21: ......

Page 22: ... 3 2 1 U4A TL072 R80 8K2 1 R88 47K C10 22P DISK 5 6 7 U4B TL072 R82 8K2 1 R89 47K C11 22P DISK 3 2 1 U5A TL072 R83 8K2 1 R90 47K C12 22P DISK 5 6 7 U5B TL072 R86 8K2 1 R91 47K C13 22P DISK C32 47 25 C33 47 25 C30 47 25 C31 47 25 R85 8K2 1 R84 8K2 1 W R CN1 RCA 1 6 4 VR4A 20KK 2 5 3 VR4B 20KK R79 8K2 1 R81 8K2 1 W R CN2 RCA 1 6 4 VR6A 20KK 2 5 3 VR6B 20KK 2 1 3 SW1A 5 4 6 SW1B 14 13 15 SW1E 11 10 1...

Page 23: ...72 R80 8K2 1 R88 47K C10 22P DISK 5 6 7 U4B TL072 R82 8K2 1 R89 47K C11 22P DISK 3 2 1 U5A TL072 R83 8K2 1 R90 47K C12 22P DISK 5 6 7 U5B TL072 R86 8K2 1 R91 47K C13 22P DISK C32 47 25 C33 47 25 C30 47 25 C31 47 25 R85 8K2 1 R84 8K2 1 W R CN1 RCA 1 6 4 VR4A 20KK 2 5 3 VR4B 20KK R79 8K2 1 R81 8K2 1 W R CN2 RCA 1 6 4 VR6A 20KK 2 5 3 VR6B 20KK 2 1 3 SW1A 5 4 6 SW1B 14 13 15 SW1E 11 10 12 SW1D 8 7 9 S...

Page 24: ..._REF_PAN VCA1_RIGHT VCA1_LEFT VCA2_RIGHT VCA2_LEFT V_PAN 2V 3 2 1 U6A TL072 C119 330N C117 330N C115 330N R172 18K R124 6K8 R177 120K 5 6 7 U6B TL072 C120 330N C118 330N C116 330N R174 18K R125 6K8 R179 120K 3 2 1 U7A TL072 C125 330N C123 330N C121 330N R173 18K R127 6K8 R178 120K 5 6 7 U7B TL072 C126 330N C124 330N C122 330N R175 18K R128 6K8 R180 120K EQIN CH1 L EQIN CH1 R EQIN CH2 L EQIN CH2 R ...

Page 25: ...LEFT VCA2_RIGHT VCA2_LEFT V_PAN 2V 3 2 1 U6A TL072 C119 330N C117 330N C115 330N R172 18K R124 6K8 R177 120K 5 6 7 U6B TL072 C120 330N C118 330N C116 330N R174 18K R125 6K8 R179 120K 3 2 1 U7A TL072 C125 330N C123 330N C121 330N R173 18K R127 6K8 R178 120K 5 6 7 U7B TL072 C126 330N C124 330N C122 330N R175 18K R128 6K8 R180 120K EQIN CH1 L EQIN CH1 R EQIN CH2 L EQIN CH2 R CH1_LEFT CH1_RIGHT CH2_LE...

Page 26: ... C134 22P R135 5K6 R134 5K6 R136 5K6 R129 6K8 R181 27K R182 27K R154 100K R153 100K 3 2 1 U17A TL072 5 6 7 U16B TL072 V 4 V 8 U17C TL072 R157 100K R156 100K R87 8K2 1 R57 10R PF R56 10R PF R45 10K 1 C38 47 25 C42 47 25 C39 47 25 C41 47 25 C40 47 25 R155 100K 2 1 3 SW3A 5 4 6 SW3B 8 7 9 SW3C 11 10 12 SW3D MIC_O P_MIX_M MIC_O P_FX_M LD4 RED R78 22K VM V_M V_M VM VM VM 1 1 2 2 3 3 4 4 16 16 5 5 15 15...

Page 27: ...9 6K8 R181 27K R182 27K R154 100K R153 100K 3 2 1 U17A TL072 5 6 7 U16B TL072 V 4 V 8 U17C TL072 R157 100K R156 100K R87 8K2 1 R57 10R PF R56 10R PF R45 10K 1 C38 47 25 C42 47 25 C39 47 25 C41 47 25 C40 47 25 R155 100K 2 1 3 SW3A 5 4 6 SW3B 8 7 9 SW3C 11 10 12 SW3D MIC_O P_MIX_M MIC_O P_FX_M LD4 RED R78 22K VM V_M V_M VM VM VM 1 1 2 2 3 3 4 4 16 16 5 5 15 15 6 6 14 14 7 7 13 13 8 8 12 12 9 9 11 11...

Page 28: ... R227 1K0 R205 82K 1W C5 10 50 C157 120 63 LESR C156 100N MLC C73 330P DISK C110 4N7 MYL L_GND L_GND L_GND L_GND L_GND L_GND C142 150P DISK L_GND L_GND 1 4 2 3 BR1 2KBP206 C143 10 400 C144 10 400 C145 10 400 1 2 4 3 L2 CHOKE 8MH 1 2 4 3 L1 CHOKE 20MH C141 100N 275V C146 2N2 250V PEM C138 100N 275V L_GND C139 100N 275V C140 100N 275V L_GND P3 PIN R206 4R7 1W R207 4R7 1W C147 1N 1KV C148 1N 1KV C152...

Page 29: ...05 82K 1W C5 10 50 C157 120 63 LESR C156 100N MLC C73 330P DISK C110 4N7 MYL L_GND L_GND L_GND L_GND L_GND L_GND C142 150P DISK L_GND L_GND 1 4 2 3 BR1 2KBP206 C143 10 400 C144 10 400 C145 10 400 1 2 4 3 L2 CHOKE 8MH 1 2 4 3 L1 CHOKE 20MH C141 100N 275V C146 2N2 250V PEM C138 100N 275V L_GND C139 100N 275V C140 100N 275V L_GND P3 PIN R206 4R7 1W R207 4R7 1W C147 1N 1KV C148 1N 1KV C152 2200 16 LES...

Page 30: ...NNEL 1 FADER CONNECTOR V_REF 3 7V CH2 FADER CNTRL CH1 FADER CNTRL 3 2 1 U22A TL072 3 2 1 U23A TL072 D14 5V6 R195 10K 1 R198 10K 1 R197 10K 1 R189 10K 1 R191 10K 1 R192 10K 1 R190 10K 1 5 6 7 U22B TL072 5 6 7 U23B TL072 D15 5V6 R196 10K 1 R199 10K 1 R204 10K 1 R202 10K 1 R194 10K 1 R203 10K 1 R193 10K 1 R241 330R R242 330R C163 1 63 C164 1 63 VCA1_LEFT VCA1_RIGHT R243 330R R245 330R C165 1 63 C166 ...

Page 31: ...CONNECTOR V_REF 3 7V CH2 FADER CNTRL CH1 FADER CNTRL 3 2 1 U22A TL072 3 2 1 U23A TL072 D14 5V6 R195 10K 1 R198 10K 1 R197 10K 1 R189 10K 1 R191 10K 1 R192 10K 1 R190 10K 1 5 6 7 U22B TL072 5 6 7 U23B TL072 D15 5V6 R196 10K 1 R199 10K 1 R204 10K 1 R202 10K 1 R194 10K 1 R203 10K 1 R193 10K 1 R241 330R R242 330R C163 1 63 C164 1 63 VCA1_LEFT VCA1_RIGHT R243 330R R245 330R C165 1 63 C166 1 63 VCA2_LEF...

Page 32: ..._MIX R260 10K R296 1M0 R259 10K R294 1M0 R258 10K R257 10K R295 1M0 R293 1M0 VA VA R297 47K R253 10K 1 R254 10K 1 R256 10K 1 R255 10K 1 L_MIX R_MIX 5 6 7 U26B TL072 C25 22P DISK 3 2 1 U26A TL072 C24 22P DISK L_FX_MIX R_FX_MIX R31 47R R32 47R R159 100K R160 100K C49 47 25 C50 47 25 FX_SND_L FX_SND_R 5 6 7 U27B TL072 C27 22P DISK 3 2 1 U27A TL072 C26 22P DISK FX_RTN_L FX_RTN_R R161 100K R162 100K C5...

Page 33: ...296 1M0 R259 10K R294 1M0 R258 10K R257 10K R295 1M0 R293 1M0 VA VA R297 47K R253 10K 1 R254 10K 1 R256 10K 1 R255 10K 1 L_MIX R_MIX 5 6 7 U26B TL072 C25 22P DISK 3 2 1 U26A TL072 C24 22P DISK L_FX_MIX R_FX_MIX R31 47R R32 47R R159 100K R160 100K C49 47 25 C50 47 25 FX_SND_L FX_SND_R 5 6 7 U27B TL072 C27 22P DISK 3 2 1 U27A TL072 C26 22P DISK FX_RTN_L FX_RTN_R R161 100K R162 100K C51 47 25 C55 47 ...

Page 34: ......

Page 35: ... D5 1N4148 C6 47 25 C8 47 25 C5 47 25 C7 47 25 R54 100K R55 100K R45 8K2 EQOUT CH1 L EQOUT CH1 R MIX_OUT_L EQOUT CH2 R EQOUT CH2 L MIX_OUT_R PHONES_L PHONES_R VH VH VH VH VH VH C21 330 25 C22 330 25 R6 10R PF R8 10R PF VH VH PHONES V PHONES V R52 10K R50 10K R58 100K R72 47R C9 47 25 C15 100P 3 2 1 U9A TL072 V 4 V 8 U9C TL072 C11 47 25 C12 47 25 R5 10R PF R7 10R PF R53 10K R51 10K R59 100K R73 47R...

Page 36: ...339 9 8 14 U1C LM339 V 12 V 3 U1E LM339 LD10 LED BAR MB12 SQ_1 5 4 2 U2A LM339 7 6 1 U2B LM339 11 10 13 U2D LM339 9 8 14 U2C LM339 5 4 2 U3A LM339 7 6 1 U3B LM339 11 10 13 U3D LM339 9 8 14 U3C LM339 R11 120R R13 120R R15 120R R14 120R R27 330R R28 330R R37 560R R39 680R R23 1K2 1 R24 1K2 1 Q1 BC556B R31 3K9 C3 47N MYL V 12 V 3 U2E LM339 V 12 V 3 U3E LM339 R2 10R PF R1 10R PF C1 10 50 PHONES V_L PH...

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