All-Power APGG12000GLCS Owner'S Manual Download Page 36

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12000W

Dual-Fuel Generator

Cylinder head system assy.

APA Part No.

Description

HEAD COVER COMP. BOLT

HEAD COVER WASHER COMP

WASHER COVER PACKING

HEAD COVER COMP

HEAD COVER PACKING

FLANGE BOLT (M10X80)

SPARK PLUG

EXHAUST PIPE STUD BOLT

CYLINDER HE

CARBURETOR

CYLINDER HE

DOWEL PIN (

BREATHER TUBE

APGG12000

-A-01-JD

APGG12000

-A-02-JD

APGG12000

-A-03-JD

APGG12000

-A-04-JD

APGG12000

-A-05-JD

APGG12000

-A-06-JD

APGG12000

-A-07-JD

APGG12000

-A-08-JD

APGG12000

-A-09-JD

APGG12000

-A-10-JD

APGG12000

-A-11-JD

APGG12000

-A-12-JD

APGG12000

-A-13-JD

JF240.1.1-4

JF240.1.3-1

JF240.1.1-5

JF240.1.1-6

JF240.1.1-3

JF340.2-4

Qty

JF168.10-1

JF240.1-4B

JF4

0.1.1

JF240.1-2B

JF4

0.2-3

JF340.2-5

JF340.1.1-2B

JD Pa===rt No.

Summary of Contents for APGG12000GLCS

Page 1: ...www jdna com DUAL FUEL GENERATOR 12000 WATT GASOLINE 9000 WATT PROPANE Please read and save these instructions APGG12000GLCS...

Page 2: ...embly 17 Spark Plug Service 25 Operation 18 Inspection Cleaning Maintenance and Storage 26 Installation 32 Specifications 34 2 altitude kit altitude kit y t n a r r a W d e t i m i L 6 s e n i l e d i...

Page 3: ...h the intent to resell the product is an unauthorized reseller unauthorized dealer Please note this Limited Warranty does not apply to floor models or demos except as specifically provided herein or t...

Page 4: ...12000W Dual Fuel Generator 4 JD North America JD North America...

Page 5: ...worn piston piston rings cylinders valves valveguides carburetor or other internal components 5 Broken or scored parts caused by low oil level dirty or improper grade of oil 6 Engine tune ups and norm...

Page 6: ...ions Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBIL...

Page 7: ...CIOUSNESS AND MAY LEAD TO DEATH CAUTION FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND OR THE ITEM YOU ARE WORKING ON DANGER CARBON MONOXIDE General Precautions Using a...

Page 8: ...E AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFORE HANDLING THESE PARTS Power Output This generator is not designed to power sensitive elect...

Page 9: ...he event of an electrical malfunction Double insulated tools are equipped with a polarized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug do...

Page 10: ...t that is compatible with the electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep al...

Page 11: ...t turn it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconn...

Page 12: ...ilure to follow maintenance instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTR...

Page 13: ...the full length of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of suppo...

Page 14: ...safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintena...

Page 15: ...ure to use only UL approved cords having the correct gauge and length according to the following table Cord Lengths Nameplate Amps full load 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 14 12 12 1 15 12 10 1...

Page 16: ...are regular not reversed Photos below demonstrate battery plate attachment CO Sensor CO Sensor automatically shuts down the engine when harmful levels of carbon monoxide accumulate around the generato...

Page 17: ...all loose parts against the following list Contact your dealer toll free at 888 896 6881 if any of the loose parts shown are not included with your generator Hardware Check Your Hardware Kit should i...

Page 18: ...Carburator Change over Switch Inlet connector Evaporative Tube Fuel tank Choke lever Handle Control Panel Battery Oil dipstick Air filter Recoil Start 25L 6 6 gallons...

Page 19: ...ine START To Start the engine 4 Turn the fuel valve clockwise to the ON position 12000W Dual Fuel Generator 5 To start a cold engine move the choke lever to the CLOSED position To restart a warm engin...

Page 20: ...up 8 Push the circuit breakers to ON position Owner s Manual 6 o To To Holding this position longer can damage the starter solenoid and void its warranty Propane Starting perate the Recoil Start Pull...

Page 21: ...ey back to the RUN position RECOIL START Turn the key to the RUN position pull the recoil starter slowly until resistance is felt and then pull rapidly to start engine 5 4 Put the circuit breaker to O...

Page 22: ...ibility of fuel leakage STO P 7 Move the choke lever to the OPEN position 8 Push the circuit breakers to the ON position 1 Put the circuit breaker to OFF position 4 Shut down the LPG cylinder fuel kno...

Page 23: ...ONER MAY CAUSE DAMAGE TO THE EQUIPMENT ALL POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is running simply conne...

Page 24: ...ean the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge Correct as necessary by carefully bending the side electrode The gap should be 0 70 0 80 mm 0 028...

Page 25: ...WARNING ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS STOP POSITION DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFOR...

Page 26: ...gine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sediment cup and O ring 2 Clean the sediment cup and O ring in nonflammabl...

Page 27: ...engine problem occurs have it checked by a qualified service technician before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate Before e...

Page 28: ...ent can cause a fire or explosion Use only soapy water or nonflammable solvent 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the element 2 Wash the element in a solution...

Page 29: ...29 Owner s Manual before use before use before use...

Page 30: ...low flames or sparks in the area during this procedure 2 Change the engine oil 3 Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revolu...

Page 31: ...G EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling a...

Page 32: ...the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG grounding...

Page 33: ...V 240V AC Load 9000W Gasoline 7 0W Propane 1 AC Duplex 120V Outlet 1 120V L5 30 Outlet 1 120 240V L14 30 Outlet 1 120 240V 14 50R Outlet 000 W Gasoline 9000W Propane 22 lbs 33 10 hours approx 1 2 load...

Page 34: ...34 WIRING DIAGRAM 12000W Dual Fuel Generator...

Page 35: ...PARTS LISTING 35...

Page 36: ...LT CYLINDER HE CARBURETOR CYLINDER HE DOWEL PIN BREATHER TUBE APGG12000 A 01 JD APGG12000 A 02 JD APGG12000 A 03 JD APGG12000 A 04 JD APGG12000 A 05 JD APGG12000 A 06 JD APGG12000 A 07 JD APGG12000 A...

Page 37: ...OVERNOR ARM SHAFT OILSEAL 8 14 5 APGG12000 B 08 JD APGG12000 B 09 JD APGG12000 B 10 JD APGG12000 B 11 JD DRAIN PLUG WASHER 12mm APGG12000 B 12 JD DRAIN PLUG BOLT APGG12000 B 13 JD OIL SEAL APGG12000 B...

Page 38: ...000 C 16 JD DUCT COVER FLANGE BOLT M8 X 35 OIL SCALE OIL SCALE SEAL RING OIL SEAL FLANGE BOLT M8X35 CRANKCASE COVER GOVERNOR SLIDER GOVERNOR GEAR SLIDER SHAFT SLIDER WASHER 6 mm BALL BEARING 6202 BALL...

Page 39: ...00W Dual Fuel Generator 39 Crankshaft system assy D o N t r a P A P A Description CRANKSHAFT COMP Tapper shaft BALANCER WEIGHT 2 Qty JD Part No JF460 4 2 JF460 4 2 1 1 APGG12000 D 01 JD APGG12000 D 02...

Page 40: ...GG12000 E 09 JD A G N I R N O I S S E R P M O C B G N I R N O I S S E R P M O C A G N I R L I O B G N I R L I O m m 0 2 P I L C N I P N O T S I P N O T S I P N I P N O T S I P D O R G N I T C E N N O...

Page 41: ...G N I T S U J D A T O V I P T O V I P M R A R E K C O R M R A R E K C O R 8 M T L O B T O V I P E T A L P E D I U G D O R H S U P H S U P D O R R E T F I L E V L A V T F A H S M A C Qty JD Part No JF3...

Page 42: ...O C E R W E R C S G N I T T E S R E N I A T E R G N I R P S G N I R P S N E T A L P T N E T E D R E T R A T S G N I R P S T N E T E D L E E R R E T R A T S L I O C E R G N I R P S N R U T E R T R A T...

Page 43: ...r 43 Fan Cover Assy o N t r a P A P A Description H APGG12000 H 01 JD APGG12000 H 02 JD APGG12000 H 03 JD D U O R H S 2 1 X 6 M T L O B E G N A L F P M O C R E V O C N A F JF420 12 1 Qty JD Part No 20...

Page 44: ...ion I APG12000GL I 01 JD APG12000 I 03 JD APG12000 I 04 JD APG12000 I 05 JD PROPANE SUPPLY HOSE CARBURETOR PAPER GASKET CARBURETOR INSULATING PLATE INTAKE PIPE GASKET Qty JD Part No 1 JF420GL 9 4 APG1...

Page 45: ...1 JD APGG12000 J 02 JD APGG12000 J 03 JD APGG12000 J 04 JD APGG12000 J 05 JD L E E H W Y L F Y E K F F U R D O O W L A I C E P S N A F G N I L O O C Y E L L U P R E T R A T S 6 1 M T U N L E E H W Y L...

Page 46: ...G12000 K 02 JD APGG12000 K 03 JD APGG12000 K 04 JD APGG12000 K 05 JD APGG12000 K 06 JD NOISE SUPPERSSOR CAP ASSY IGNITION COIL ASSY STOP SWITCH CORD STOP SWITCH CORD HOLDER FLANGE BOLT M6 X 25 CORD GR...

Page 47: ...Generator Starter Motor Assy 47 APA Part No Description L APGG12000 L 01 JD APGG12000 L 02JD APGG12000 L 03 JD R O T O M R E T R A T S SOLENOID FLANGE BOLT M8 35 Qty JD Part No JF340 18 1 JF340 18 2...

Page 48: ...L O R T N O C P M O C E S A B L O R T N O C G N I R P S G N I T S U J D A L O R T N O C 4 3 X 5 M W E R C S N A P 2 1 X 6 M T L O B E G N A L F G N I R P S R O N R E V O G G N I R P S N R U T E R E L...

Page 49: ...12000 N 11 JD APG12000 N 12 JD 3 4 4 4 1 1 1 1 1 1 1 1 2 2 49 JF340 7 2 1 JF340 7 2 3 JD6500 17 10 1 5 1 JD6500 17 10 1 5 2 JD6500 17 10 1 5 3 20 4 M8 16 20 4 M8 25 20 6 M8 20 4 M6 12 JF240 7 2 2 JF24...

Page 50: ...O 02 JD AIR CLEANER ELEMENT APGG12000 O 03 JD FLANGE NUT M5 APGG12000 O 04 JD AIR CLEANER SEPARATOR APGG12000 O 05 JD AIR CLEANER SEAL APGG12000 O 06 JD AIR CLEANER CASE COMP APGG12000 O 07 JD BREATH...

Page 51: ...P 04 JD P 05 JD P 06 JD P 09 JD P 10 JD FUEL TUBE FUEL SWITCH CLAMP FUEL TUBE FLANGE BOLT APGG12000 APGG12000 APGG12000 APGG12000 APGG12000 APGG12000 APGG12000 P 08 JD APGG12000 APGG12000 Description...

Page 52: ...0 Q 08 JD 120V 240V RECEPTACLE L14 30 APGG12000 Q 10 JD EARTH TERMINAL SET APGG12000GL Q 12 JD CIRCUIT BREAKER DOUBLE 30A APGG12000 Q 03JD POWER LAMP JD Part No HC001 MB 21 3 1 13 21 3 16 2 21 3 4 5 2...

Page 53: ...12000W Dual Fuel Generator 53 Frame Comp Assy APA Part No R APGG12000 R 01 J D APGG12000 R 02 J D 2 1 JD Part No Qty Description JD6500 17 10 1 J109 1 1 21 3 25 11 GENERATOR FRAME CONTROL PANEL CASE...

Page 54: ...G12000 S 08 JD FLANGE BOLT M6X 179 APGG12000 S 09 JD AUTO VOLTAGE REG ASSY APGG12000 S 10 JD GENERATOR COVER APGG12000 S 12 JD FLANGE BOLT APGG12000 S 13 JD ROTOR COMP APGG12000 S 14 JD BEARING ASSY A...

Page 55: ...enerator Generator APA Part No Description JD Part No Qty 2 1 55 4 APGG12000 S 18 JD 20 4 M5 16 0 75 2KW 25 5 1 20 9 M5 HEX BOLT M5 X 20 APGG12000 S 19 JD VOLT CHANGE TERMINAL BR AC W APGG12000 S 20 J...

Page 56: ...PGG12000 T 11 JD FLANGE BOLT M8X 22 APGG12000 T 13 JD HANDLE APGG12000 T 14 JD BOLT M8X48 APGG12000 T 15 JD BRACKET WITH LOCK PIN APGG12000 T 16 JD FLANGE BOLT M8X45 12 14 14 14 14 15 15 16 16 12 13 1...

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