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3500W Generator

Control system assy.

APA Part No.

Description

Part No.

APG3012-M-01-JD

CONTROL UNIT ASSY.

JF168-M-01B

APG3012-M-02-JD CONTROL BASE COMP. JF168-M-02B
APG3012-M-03-JD CONTROL A JUSTING SPRING

JF168-M-03

APG3012-M-04-JD PAN SCREW (M5 X 34)

JF168-M-04

APG3012-M-05-JD FLANGE BOLT (M6 X 14)

JF168-M-05

APG3012-M-06-JD GOVERNOR SPRING

JF168-M-06

APG3012-M-07-JD THROTTLE RETURN SPRING

JF168-M-07

APG3012-M-08-JD GOVERNOR ROD

JF168-M-08

APG3012-M-09-JD

FLANGE NUT (M6)

JF168-M-09

APG3012-M-10-JD GOVERNOR ARM BOLT (M6)

JF168-M-10

APG3012-M-11-JD GOVERNOR ARM

JF168-M-11

Summary of Contents for APG3002S

Page 1: ......

Page 2: ...nce and Storage 23 Installation 29 Compliance 31 Specifications 32 3 3 g n i t s i L s t r a P l a r e n e G WARNING READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING FAILURE...

Page 3: ...LSK SLK HJJVYKPUN V OL UVYTHS VYR MSV HUK I ZPULZZ OV YZ H OL ZLY PJL JLU LY SVJH PVU HUK OL H HPSPIPSP VM YLWSHJLTLU WHY Z SS KLJPZPVUZ VM SS 7V LY P O YLNHYK V OPZ SPTP LK HYYHU ZOHSS IL MPUHS OPZ H...

Page 4: ...3500W Generator Example Battery Spark Plug Air Filter...

Page 5: ...ions Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBIL...

Page 6: ...O THE TOOL AND OR THE ITEM YOU ARE WORKING ON DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES Generator exhaust contains high levels of carbon monoxide CO a poisonous gas you...

Page 7: ...fuel and oil Hot Components WARNING ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYS...

Page 8: ...ized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qua...

Page 9: ...e electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean...

Page 10: ...it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect th...

Page 11: ...ure to follow maintenance instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROM...

Page 12: ...of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the weight...

Page 13: ...safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintena...

Page 14: ...only UL approved cords having the correct gauge and length according to the following table s h t g n e L d r o C Name plate Amps full load 0 5 16 16 12 AWG 5 1 8 16 14 AWG 10 AWG 8 1 12 14 12 AWG 12...

Page 15: ...Owner s Manual 15 Battery This product does not need a battery...

Page 16: ...e at 888 896 6881 if any of the loose parts shown are not included with your generator Hardware Check Your Hardware Kit should include 1 1 Handle with bolt and bracket 2 6 six axle shaft bolts and nut...

Page 17: ...h is in its Fuel tank capacity 15 0L 4 gallons OFF position 2 Before the first use remove the fuel tank cap and fill the fuel tank with unleaded gasoline When fueling be sure that the fuel strainer is...

Page 18: ...retor Be sur to return the fuel valve lever to the OFF position after stopping the engine 3 To start a cold engine move the choke lever to the CLOSED position To restart a warm engine leave the choke...

Page 19: ...nk the engine 5 If the choke has been moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up 1 Turn the engine switch to the OFF position 2 Turn...

Page 20: ...NDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT ALL POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is running simply...

Page 21: ...nerator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator 2 Connect the power cord of a 12 VDC powered tool or equipment to the D...

Page 22: ...the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge Correct as necessary by carefully bending the side electrode The gap should be 0 70 0 80 mm 0 028 0 0...

Page 23: ...TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS MAINTENANCE OR CLEANING Spark arrestor maintenance 1 Unscrew screw from the end of muffler 2 Remove the spark arrestor 3 Use a wire brush to remov...

Page 24: ...the engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sedement cup and O ring 2 Clean the sediment cup and O ring in nonfl...

Page 25: ...ice technician before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with t...

Page 26: ...r element can cause a fire or explosion Use only soapy water or nonflammable solvent 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the element 2 Wash the element in a so...

Page 27: ...27 Owner s Manual...

Page 28: ...28 Transporting Storage 3500W Generator...

Page 29: ...G EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling a...

Page 30: ...to the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG ground...

Page 31: ...31 3500W Generator Compliance You should get a Certificate of EPA while you purchased this product...

Page 32: ...Wattage 3 000 3 500 e g a t t a W k a e P d e d n u o r g g n i r p s 3 C A V 0 2 1 2 t e l t u O 32 Specifications AC electrical DC electrical Current output 12V DC 8 3A Gasoline engine Fuel e n i l...

Page 33: ...EAD SEALING PAD JF200 A 05 APG3012 A 06 JD HEAD COVER COMP JF168 A 06 APG3012 A 07 JD HEAD COVER PACKING JF168 A 07 APG3012 A 08 JD TUBE JF168 A 08B APG3012 A 09 JD HEAD COVER COMP BOLT MX12 JF168 A 0...

Page 34: ...LOCK PIN 8mm JF168 B 04 APG3012 B 07 JD WASHER JF168 B 05 APG3012 B 08 JD DRAIN PLUG BOLT JF168 B 06 APG3012 B 09 JD THRUST WASHER 6mm JF168 B 07 APG3012 B 10 JD DRAIN PLUG WASHER 10 2mm JF168 B 08 AP...

Page 35: ...rt No Description Part No C APG3012 C 01 JD CRANKCASE COVER JF168 C 01B APG3012 C 02 JD CRANKCASE COVER PAD JF168 C 02 APG3012 C 03 JD OIL SCALE JF168 C 03 APG3012 C 04 JD OIL SCALE SEAL JF168 C 04 Cr...

Page 36: ...3500W Generator Crankshaft system assy 36 APA Part No Description Part No D APG3012 D 01 JD CRANKSHAFT COMP JF200 D 01 APG3012 D 02 JD SEMICIRCLE KEY JF168 D 02...

Page 37: ...COMPRESSION RING B JF200 E 02 APG3012 E 03 JD OIL RING A JF200 E 03 APG3012 E 04 JD OIL RING B JF200 E 04 APG3012 E 05 JD PISTON PIN CLIP JF200 E 05 APG3012 E 06 JD PISTON JF200 E 05 APG3012 E 07 JD P...

Page 38: ...LT M8 JF168 F 04 APG3012 F 05 JD PUSH ROD GUIDE PLATE JF168 F 05 APG3012 F 06 JD PUSH ROD JF168 F 06 APG3012 F 07 JD VALVE LIFTER JF168 F 07 APG3012 F 08 JD CAMSHAFT JF168 F 08 APG3012 F 09 JD VALVE R...

Page 39: ...SPRING JF168 G 04 APG3012 G 05 JD STARTER RATCHET JF168 G 05 APG3012 G 06 JD RETURN SPRING JF168 G 06 APG3012 G 07 JD RECOIL STARTER REEL JF168 G 07 APG3012 G 08 JD RECOIL STARTER SPRING JF168 G 08 A...

Page 40: ...No H APG3012 H 01 JD FAN COVER COMP JF168 H 01 APG3012 H 02 JD FLYWHEEL SIDE PLATE JF168 H 02 APG3012 H 03 JD SHROUD JF168 H 03 APG3012 H 04 JD AIR CLEANER SUPPORT JF168 H 04 APG3012 H 05 JD FLANGE BO...

Page 41: ...1 APA Part No Description Part No I APG3012 I 01 JD CARBURETOR ASSY JF200 I 01B APG3012 I 02 JD CARBURETOR PAPER GASKET JF168 I 02 APG3012 I 03 JD CARBURETOR INSULATING PLATE JF200 I 03B APG3012 I 04...

Page 42: ...PG3012 J 02 JD FLANGE BOLT M6 X 25 JF168 J 02 APG3012 J 03 JD COOLING FAN JF168 J 03 APG3012 J 04 JD STARTER PULLEY JF168 J 04 APG3012 J 05 JD FLYWHEEL NUT M16 JF168 J 05 APG3012 J 06 JD STOP SWITCH C...

Page 43: ...ROL A JUSTING SPRING JF168 M 03 APG3012 M 04 JD PAN SCREW M5 X 34 JF168 M 04 APG3012 M 05 JD FLANGE BOLT M6 X 14 JF168 M 05 APG3012 M 06 JD GOVERNOR SPRING JF168 M 06 APG3012 M 07 JD THROTTLE RETURN S...

Page 44: ...2 N 01 JD MUFFLER STAY COMP JD3000 N 01 APG3012 N 02 JD FLANGE BOLT M8 X 40 JD3000 N 02 APG3012 N 03 JD FLANGE BOLT M6 X 16 JD3000 N 03 APG3012 N 04 JD MUFFLER COMP JD3000 N 04 APG3012 N 05 JD MUFF OU...

Page 45: ...COVER COMP JD3000 C 01 APG3012 O 02 JD AIR CLEANER ELEMENT JD3000 C 02 APG3012 O 03 JD FLANGE NUT M5 JD3000 C 03 APG3012 O 04 JD AIR CLEANER SEPARATOR JD3000 C 04 APG3012 O 05 JD AIR CLEANER SEAL JD30...

Page 46: ...MP JD3000 D 03 APG3012 P 04 JD FUEL METER ASSY JD3000 D 04 APG3012 P 05 JD FLAT SCREW JD3000 D 05 APG3012 P 06 JD FLANGE BOLT JD3000 D 06 APG3012 P 07 JD AIR DUCT WASHER JD3000 D 07 APG3012 P 08 JD TA...

Page 47: ...02S Q 03 JD CONTROL PANEL COMP JD3000 1 Q 03 APG3002S Q 04 JD 120V RECEPTACLE JD3000 1 Q 04 APG3002S Q 05 JD DC 12V OUTPUT JD3000 1 Q 05 APG3002S Q 06 JD EARTH TERMINAL SCREW JD3000 1 Q 06 APG3002S Q...

Page 48: ...3000 R 01 APG3012 R 02 JD FRAME COMP JD3000 1 R 02 APG3012 R 03 JD FLANGE BOLT M6X12 JD3000 R 03 APG3012 R 04 JD FLANGE NUT M8 JD3000 R 04 APG3012 R 05 JD MOTOR MOUNT LEFT JD3000 R 05 APG3012 R 06 JD...

Page 49: ...07 APG3012 S 08 JD FLANGE BOLT M6X155 JD3000 S 08 APG3012 S 09 JD AUTO VOLTAGE REG ASSY JD3000 S 09 APG3012 S 10 JD GENERATOR COVER JD3000 S 10 APG3012 S 11 JD NUT JD3000 S 11 APG3012 S 12 JD FLANGE...

Page 50: ...3002S T 05 JD AXLE SHAFT JD3000 T 05 APG3002S T 06 JD FLANGE BOLT JD3000 T 06 APG3002S T 07 JD FLANGE NUT JD3000 T 07 APG3002S T 08 JD RUBBER FOOT JD3000 T 08 APG3002S T 09 JD BRACKET JD3000 T 09 APG3...

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