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USERS MANUAL

W-TG 3000

- 3000 RPM -

Portable Diesel Generating set 230V / 50Hz

V1 June 2012

Art
.n

r.

4

0200021

WHISPER POWER BV
Kelvinlaan 82
9207 JB Drachten
Netherlands
Tel.: +31-512-571550
Fax.: +31-512-571599
www.whisperpower.eu

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Summary of Contents for W-TG 3000

Page 1: ...NUAL W TG 3000 3000 RPM Portable Diesel Generating set 230V 50Hz V1 June 2012 Art nr 40200021 WHISPER POWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower eu ...

Page 2: ...cumentation 8 2 4 Components 9 2 4 1 Main components to identify 9 2 5 Technical Information 10 2 5 2 Engine 10 2 5 5 Alarms and shut down 10 2 5 6 Control 10 2 5 10 Fuel specification 10 2 5 11 Oil information 10 2 5 13 Technical data 11 3 OPERATION 12 3 1 General 12 3 2 Operating Instructions 12 3 2 1 Summarised operating instructions daily use 12 3 2 2 Extended operating instructions 12 4 MAINT...

Page 3: ...spected The correct functioning of this generating set is subject to guarantee The period and conditions of this guarantee are laid down in the general conditions of delivery as registered with the Chamber of Commerce and Industries for the North of the Netherlands number 01120025 and are available on request The guarantee period is two years limited to 1000 running hours Some aspects of our guara...

Page 4: ... foreseen or could be avoided by additional measures WhisperPower does not accept liability for damage due to use of the generator possible faults in the manuals and the results thereof IDENTIFICATION General Before using this generating set it is very important to identify the set correctly To communicate for service or ordering parts it is also essential to correctly identify the generating set ...

Page 5: ...ven by the SERIAL NUMBER When this number is available the manufacturer can trace the specifications of the generating set On the identification plate are also some basic features of the set 6 CE marking the CE symbol shows that the generating set is build according to European Community safety regulations This includes the regulations regarding the safety of pleasure craft safety of machinery ele...

Page 6: ...tions burned cables etc must be repaired immediately Do not work on the electrical system if it is still connected to a current source Only allow changes in your electrical system to be carried out by qualified electricians Connection and protection must be done in accordance with local standards Warning signs indicate parts which could be live Installation Installation includes measures to be tak...

Page 7: ...or other sources of ignition around batteries Keep a fire extinguisher on hand Poor electrical connections or using wiring which is not suited for the rated currents can cause overheating and possibly fire Chemicals Fuels oils coolants and battery electrolyte can be hazardous to personnel if not treated properly Do not swallow or have skin contact with these liquids Do not wear clothing that has b...

Page 8: ...il Do not touch the generator in the rain And also do not splash water or touch with a wet hand To avoid an electric shock ground the generator from the ground terminal Avoid using the generator at a place where the ground is not firm Never connect the generator to the wiring of a power company The W TG 3000 Documentation Included in the delivery is This users manual number 40200021 However in thi...

Page 9: ...nnection 7 Low oil alarm indicator 8 Fuel tank 9 Front door 10 Back doors 11 Muffler 12 Fuel filler cap 13 Fuel meter 14 Identification plate 15 Air filter 16 Engine speed lever 17 Oil filter 18 Oil drain plug 19 Oil filler cap dipstick 20 Engine stop lever 21 Recoil starter 22 Fuel pump 23 Oil sensor 24 Fuel injection limiting bolt Overview W TG 3000 ...

Page 10: ...sition Remove your hand from the key as soon as the engine starts If the engine doesn t start after 10 seconds wait a while for about 15 seconds Before attempting to start again Fuel specification The engine must only be used with diesel fuel oil which conforms to the standards for use in modern diesel engines Keeping the fuel free from water and contaminants is of the utmost importance Oil inform...

Page 11: ...ICATIONS Output voltage 230VAC 12VDC 8 3 A Output rating 2 8 kVA at powerfactor cos phi 1 0 Maximum power 3 kVA Maximum current 13A Nominal speed 3000 rpm Nominal frequency 50 Hz Voltage regulation AVR MECHANICAL SPECIFICATIONS Dimensions hxwxd 630x480x720 mm Colour Black and white Weight 106 kg including battery Max installation angle 20 degrees Standard supplies Automatic air bleeding mechanism ...

Page 12: ...s 6 Check the engine and generator mounting bolts Routine pre start checks 1 Check engine oil level The generator switches off in the event of insufficient oil pressure Even when the oil level is too low the oil pressure can be high enough Do not run the generator with the oil below the lowest mark in the because a smaller volume of oil will become contaminated considerably quicker than a larger v...

Page 13: ...r short periods 2 3 hours only The high peak current is meant for the ability to start electrical devices that need a high current for starting especially electric motors and compressors from a still stand state Do not run the generator for very long periods at no load or at very low load When this is necessary do load the generator at least one hour in 10 hours for minimum 70 Long term running at...

Page 14: ...he same reason it is of the greatest importance to use the right oil specification The first time starting up or after running out of fuel it could be necessary to prime the fuel system Valve clearance When the engine is in cold condition both valves inlet and outlet should have a clearance between 0 10 and 0 15 mm The adjustment has to be done at TDC Replacing fuel filter Filter change depends on...

Page 15: ...oil level is never below the mark Do not add oil when the level is still above the mark 1 Maximum oil level 2 Minimum oil level Fig 13 Maintenance schedule CHECK DAILY Hoses for loose connections or deterioration When the generator set runs less than 100 hours a year the oil should be changed yearly ...

Page 16: ...place 5 Push the decompression lever to non compression position and turn around the engine for about 2 3 seconds with the key switched to start 6 Pull the decompression lever up and pull the recoil starter up slowly until it feels tight This closes the valves and prevents from forming rust 7 Disconnect the battery and store it in a dry place free of frost and charge it regularly 8 Close inlet and...

Page 17: ...EN W TG 3000 June 2012 17 TROUBLESHOOTING If there occurs any trouble starting the generator make sure that you check all of the following points in the schedule below ...

Page 18: ... LIST No Art no Description Qty 1 40290020 Starter battery W TG3000 1 2 40401329 Air filter element 1 3 40401398 Oil filter included O ring 1 4 40402074 Fuel oil filter gasket 1 5 40402075 Filter element assy 1 6 40222204 WPL 10W40 GENERAL ...

Page 19: ...EN W TG 3000 June 2012 19 ...

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