Alkin W31 series, User Manual

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W 3 1 S E R I E S
H I G H P R E S S U R E B R E A T H I N G A I R C O M P R E S S O R
©ALKIN Kompresör Sanayi ve Ticaret Limited Şirketi
47
bore
3.12 EXCESSIVE DISCHARGE AIR TEMPERATURE

Dirty valves / carbon on valves
Remove valves; clean or replace.

Dirty intercoolers and/or cooling
surfaces
Clean cooling surfaces of the cylinders, intercoolers
and aftercooler.

Poor ventilation and air circulation
Relocate the compressor, improve ventilation.

Blown head gasket
Replace the head gasket.

Restricted air intake
Replace the intake filter element.

Worn valves
Repair or replace valves.

Compressor rotating in the wrong
direction
Correct the direction of rotation

Low oil level
Check and refill.
3.13 AIR LEAKING FROM THE INTERSTAGE SAFETY VALVE

Safety valve faulty
Replace the safety valve.

Inlet valve of the next stage leaks
Remove the valves; clean or replace.

Inlet valve of the next stage is broken
Remove the valves; replace.
3.14 CYLINDER PRESSURE BUILDS UP SLOWLY

Restricted air intake
Replace the intake filter element.

Blown cylinder gasket
Install a new gasket.

Worn or broken valves
Replace valves.

Air leaks in the system
Check for leaks; fix the problem

Loose belts
Adjust tension

Low Compressor Speed
Check RPM
3.15 RECEIVER PRESSURE BUILDS UP TOO FAST

Water in the system
Drain the system more often.

High compressor speed
Check RPM
3.16
COMPRESSOR DOESN’T UNLOAD WHEN STOPPED

Automatic drain valves blocked
Check, disassemble and clean the drain valves; install
new o-ring and seat if necessary.

Solenoid valve faulty
Check and replace solenoid valve.
3.17 AUTOMATIC DRAIN VALVES DO NOT DRAIN

Automatic drain valves blocked
Check, disassemble and clean the drain valves; install
new o-ring and seat if necessary.

Solenoid valve faulty
Check and replace solenoid valve.
3.18 AUTOMATIC DRAIN VALVE(S) REMAIN(S) OPEN ALL THE TIME

Low 2
nd
stg. control air pressure
Check the interstage pressures.

Solenoid Valve faulty
Replace solenoid valve.

Blocked drain valve(s)
Clean the drain valve(s).
3.19 COMPRESSOR WILL NOT COME UP TO NOMINAL OPERATING SPEED

Low voltage
Check the line voltage.

Motor and control panel connectors
Check it, tighten if needed.