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Alien Aircraft Corp C-310-B, Assembly Instructions Manual, Page: 28 / 42

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Alien Aircraft Corp C-310-B Assembly Instructions Manual Download Page 28

106...Glue the three W-15’s into positions on the top of the wing.
When the glue is dry, cut the sheet from the center of the W-15’s. 

107...Repeat steps 84 thru 106 to build the left wing.

108...Cut the wood away between the dashed lines and the spars on
ribs W-1 to make a slot for the wing joiner.

109...Glue the two plywood wing joiners together.

110...Slide the wing joiner into the slot in the left wing.  It should be
tight against the spars and tight against the back of the shear web.  Do
not glue in place at this time.

111...Slide the right wing onto the left.  Hold them tightly together and
sand the top, bottom, leading edge and trailing edge to match each
other.

Page 28

Summary of Contents for C-310-B

Page 1: ...uct By the act of using the user assembled product the user accepts all resulting liability If the buyer is not prepared to accept the liability associated with the use of this product the buyer is advised to return this kit immediately in new and unused condition to the place of purchase WARNING Failure to follow these safety precautions may result in severe injury to yourself and others Use safe...

Page 2: ...32 X 4 X 24 Laser Cut BALSA 1 LC 201 10 1 8 X 4 X 24 Laser Cut BALSA 1 LC 201 11 1 8 X 4 X 24 Laser Cut BALSA 2 LC 201 12 1 8 X 4 X 24 Laser Cut BALSA 2 LC 201 13 1 8 X 4 X 24 Laser Cut BALSA 1 LC 201 14 3mm X 4 X 12 Laser Cut POPLAR PLY 1 LC 201 15 3mm X 4 X 12 Laser Cut POPLAR PLY 1 LC 201 16 1 16 X 3 X 12 Laser Cut BIRCH PLY 1 LC 201 17 1 16 X 3 X 6 Laser Cut BIRCH PLY 2 LC 201 18 1 32 X 3 X 12...

Page 3: ...aft P N AE 034 2 Servo Y Harness Aileron ESC Y Harness 2 Speed Control Y Harness One Dean s Ultra Male to Two JST Female Y Harness Alien Aircraft P N AE 033 2 2 Servo Extension Cables Aileron Extension Cables 2 6 Servo Extension Cables Aileron ESC Extension Cables 2 Aileron Pushrods Alien Aircraft 2 x 10 Pushrod Set Alien Aircraft P N AH 003 2 Propeller 7 x 6 Propeller Alien Aircraft P N AE 008 2 ...

Page 4: ...Page 4 W 3 W 3 ...

Page 5: ...Page 5 ...

Page 6: ...im the dowel if required to achieve the proper length Bevel the front edge of the elevators as shown on the plan and sand the other edges round Sand the front and ends of the stabilizer round Leave the back edge square Mark the hinge locations and cut the hinge slots Temporarily install the hinges without glue Building the Fuselage 3 Glue parts F 2 to the front of parts F 1 Glue the F 3 doublers t...

Page 7: ...quare 8 Glue the two F 7 servo trays into position on the fuselage sides and against former F 5 Make sure that they are level parallel with slots in F 5 Make sure the fuselage is straight and square and thoroughly glue formers F 4 and F 5 to the fuselage sides 9 Cut the former braces for formers F 8 and F 9 from one of the 3 32 sq X 18 balsa strips and glue them onto the formers in the locations m...

Page 8: ...quired to achieve the proper fit and keep the front of the fuselage straight and square 12 Glue F 11 into position on the bottom of the fuselage between formers F 4 and F 8 Wiggle the fuselage sides as required to achieve the proper fit and keep the front of the fuselage straight and square 13 Glue F 12 into position on the top of the fuselage between form ers F 8 and F 9 Wiggle the fuselage sides...

Page 9: ...he former to the fuselage sides 16 Glue F 14 into position on the top of the fuselage between form ers F 9 and F 16 Wiggle the fuselage sides as required to achieve the proper fit and keep the front of the fuselage straight and square 17 Glue F 15 into position on the bottom of the fuselage between formers F 9 and F 16 Wiggle the fuselage sides as required to achieve the proper fit and keep the fr...

Page 10: ...the fuselage sides into con tact with the former and glue it in place 21 Place part F 19 into position on the bottom of the fuselage Make sure that the fuselage stays straight and true Glue F 19 to the form ers Now working from the front to the rear gently squeeze the fuse lage sides into contact with F 19 and glue in place 22 Place F 20 into position on the fuselage top between formers F 5 and F ...

Page 11: ...s F 5 and F 17 Place the strips full length into position with the back end flush with the back of F 17 and the excess extending forward of F 5 When the glue is dry trim the front ends flush with F 5 Save the cut off ends for use on the front of the fuselage Now glue the two short stringers between F 5 and F 23 27 Using the cut off extra 3 32 sq strips from the last step glue the stringers on the ...

Page 12: ...sure that you make both right and left hand parts Align the outside edges There will be a step in the window cutouts It should be equal all of the way around the window openings 31 Glue F 28 into position on the top of the fuselage and in contact with F 4 It should be centered with an equal gap at each side where it contacts the fuselage top Use part X to establish the proper angle The point on th...

Page 13: ...front of the former Now repeat the last two steps to glue F 27 to the right side of the fuse lage 34 Using 3 32 sq X 18 balsa strips cut fit and glue the stringers to the top of the fuselage between formers F 25 and F 28 Trim each stringer on assembly and use the cut off piece for the next stringer When the glue is dry trim the stringers and both F 27 s flush with the front of F 28 35 Glue the two...

Page 14: ... Glue the F 32 s together to make the nose block 39 Cut the pattern from the plan and mark the top profile onto the nose block 40 Rough trim the top profile into the nose block Don t trim too much Leave slightly oversize 41 Place the nose block on the front of the fuselage Center it left and right and securely glue to F 16 and F 29 F 31 Page 14 ...

Page 15: ...mer F 4 Do not sand the cabin area or the rear of the fuselage at this time 44 Glue the P 1 s to the P 2 s Use a small square to make sure that the P 1 s are 90 degrees to the P 2 s 45 Draw a centerline on the back of former F 17 and on the top of F 22 Use two small spots of glue to temporarily attach the two P 1 P 2 s spacers to F 22 The upright P 1 s should be centered on the centerline marked o...

Page 16: ...hey end 1 2 from the aft end of the fuselage Now trim the P 1 P 2 spacers free and remove them 50 Test fit the tail surfaces to the fuselage Trim as required to achieve the proper fit Cut the hinge slot in the fuselage for the lower rudder hinge 51 Glue the four F 34 pieces together Glue F 35 to this stack The front curved edge should be flush and the back edge should be par allel to the F 34 s 52...

Page 17: ...of parts F 27 The bottom should be parallel to the cutout in part F 28 54 Trim and sand the top of this block to match the front profile of F 28 55 Now shape the block to match the side profile as shown on the plan 56 Sand off the remaining corners and sand the block to its final shape Page 17 ...

Page 18: ...side windows and the windshield The side windows should fit into F 27A s and rest against the F 27B s Trim the fuselage windshield until you get a good fit Building the Nacelles NOTE The nacelles are identical The letters L and R are marked on the nacelle sides Each nacelle has one L and one R 59 Press four 4 40 blind nuts into the back of N 2 Secure each with a small drop of thin C A glue 60 Cut ...

Page 19: ... and left hand piece 63 Place one of the triangles flush with the top edge of N 1L The cut edge should be against the nacelle side and the un cut edge should stick up in the air Glue the first 3 to the nacelle side Now work back from the 3 line and bend the triangle so the outside edge is flush with the edge of the nacelle side and glue into position 64 Repeat this process to glue the remaining 1 ...

Page 20: ...he bottom of the nacelle Wiggle everything to square up the nacelle and then glue N 5 into place Now securely glue the formers to the sides 68 Make a series of cuts into the edge of the top 1 4 triangle behind N 4 These cuts should be between the cuts made previously in the other edge 69 Place N 6 into position on the top of the nacelle Glue to the nacelle from former N 4 forward Page 20 ...

Page 21: ... Cut two braces from the scrap from one of the 1 8 sheets and glue to the bottom side of N 6 The plan shows the size and location of these braces 72 Glue one N 7 two N 8 s and one N 9 together to make the nose block 73 Attach the nose block to the nacelle using two 2 X 1 2 sheet metal screws 74 Draw lines on the sides top and bottom of the nacelle The lines should be in slightly less than 1 4 in f...

Page 22: ... 77 Sand the corners of the nacelles round to match the nose block Sand the top sides and bottom of the nacelle smooth and sand the nose block flush 78 Draw lines around the nose block and on the front about 3 16 in from the edges like you did on the nacelle 79 Trim or sand the corners off of the nose block at a 45 degree angle connecting the lines drawn in the last step Page 22 ...

Page 23: ...ow which nose block fits on which nacelle after covering 83 Re attach the nose block to the nacelle Carefully trim the back of N 9 to clear the motor mount screws if required Remove the nose block and motor from the nacelle and set aside until later Repeat steps 59 thru 83 to build the other nacelle Building the Wing 84 Cover the right wing plan with wax paper to prevent the parts from sticking to...

Page 24: ...n on the plan 87 Glue the W 2 rib into position on the spar It should be 90 degrees to the building board 88 Place shear web A into position and glue to the front face of the spar The small X on the shear web marks the top outboard corner 89 Glue rib W 1 into position It should be tight against shear web A and the top edge will angle slightly toward the wing tip 90 Glue a W 5B rib to each side of ...

Page 25: ...ticks into two 9 pieces Use one of these 9 pieces for the inboard leading edge stops at W 6 and glue in place Use a 1 4 sq X 18 stick for the outboard and glue into place 93 Glue the two 3 32 sq X 24 stringer spars into position 94 Glue shear webs B thru I into position on the front face of the main spars The small X on the shear webs marks the top outboard corners 95 Glue two W 13 aileron spars t...

Page 26: ...center section The sheet should be between and flush with the spars trailing and leading edge 99 Cut two pieces 3 x 3 3 4 from one of the 1 32 x 3 x 12 sheets Use these pieces to sheet the top wing nacelle area The sheet should be between and flush with the spars trailing and leading edge 100 Remove the wing from the plan Trim and sand the spars leading edge and trailing edge flush with both ends ...

Page 27: ...ets Use these pieces to sheet the bottom wing center section The sheet should be between and flush with the spars trailing and leading edge 104 Cut two pieces 3 x 3 3 4 from one of the 1 32 x 3 x 12 sheets Use these pieces to sheet the bottom wing nacelle area The sheet should be between and flush with the spars trailing and leading edge Cut the slot for the landing gear in the sheet after the glu...

Page 28: ... and the spars on ribs W 1 to make a slot for the wing joiner 109 Glue the two plywood wing joiners together 110 Slide the wing joiner into the slot in the left wing It should be tight against the spars and tight against the back of the shear web Do not glue in place at this time 111 Slide the right wing onto the left Hold them tightly together and sand the top bottom leading edge and trailing edg...

Page 29: ... wire openings This will allow you to feed the servo and motor wires thru the wing after covering Building the ailerons Build the right aileron 113 Pin part A 1 to the plan Glue two A 2 s together and then glue them on top of A 1 It should be flush with the front edge of A 1 114 Glue the four A 3 s into position 115 Trim an angle on the top of the A 2 s to match the angle of the A 3 s as shown on ...

Page 30: ...f the aileron from the line on the top to the centerline on the leading edge and from the line on the bottom to the centerline on the leading edge 120 Mark a centerline on the back of the aileron spar 121 Mark the hinge locations and cut slots for the hinges Temporarily install the hinges and check the aileron for proper fit on the wing Do not glue the hinges at this time 122 Repeat steps 113 thru...

Page 31: ...ether and then glue the other four T 2 s together 125 Glue one stack of T 1 s to each stack of T 2 s Be sure that you make one left hand and one right hand 126 Sand the outside edges of the wing tips smooth 127 Use the pattern on the plan to mark the top profile on each wing tip Trim sand the tips to this profile Page 31 ...

Page 32: ... not need to go all of the way to the front or back 129 Trim sand the corners of the wing tips between the trim lines at a 45 degree angle 130 Trim sand the corners on each side of the 45 degree angle cuts made in the last step 131 Finish sanding the wing tips to a rounded shape 132 Test fit the wing tips on the wings Page 32 ...

Page 33: ...s Do not glue in position at this time Covering 136 Sand all parts smooth with 400 grit sandpaper Cover the model with a light weight iron on covering material Note After the model is covered you must check the tail surfaces and wings for warps or twists If there are any they can be removed by twisting the parts straight and heating the covering Final Assembly Wing Final Assembly 137 Attach the ai...

Page 34: ...ru the wing Push the servo wire thru the hole in W 15 in the top of the wing NOTE Put tape over the servo connec tors to streamline them into a smooth flat bullet shape to make it easi er for them to pass thru the wing ribs Screw the aileron servo into position 141 Install the aileron pushrod Attach the rear of the pushrods to the horns with Mini E Z Link The front end is attached to the servo wit...

Page 35: ... cov ering and carefully cut the covering away from the wing in the areas that the nacelle makes contact with 145 Install the motor in the right nacelle 146 Feed the motor wires thru the wing Use a stick or wire inserted thru W 1 to pull the wires thru the wing as you did the aileron servo wires 147 Re position the nacelle on the wing and glue securely into posi tion 148 Install the nose block ont...

Page 36: ... Spread a thin film of epoxy on the joiner and then insert it into the wing completely Wipe off any excess glue that may squeeze out and allow the epoxy to dry 152 Apply epoxy to the wing joiner and inside the left wing Spread glue on the W 1 rib Slide the wings together and align the W 1 ribs Wipe off any excess glue and hold the wings in the proper alignment with several strips of masking tape 1...

Page 37: ...n use a standard Y connector to the receiv er shairing the B E C function Many speed controllers CAN NOT Consult the manufacturer of your speed controller for the correct way to connect two in parallel 138 Cut the covering away from the stabilizer in the area that makes contact with the fuselage Cut the covering away from the stabilizer and rudder slots in the fuselage 139 Place the stabilizer int...

Page 38: ...id into position 144 Screw the servos to the servo tray Glue the wing dowels into position 145 Insert the pushrod housings into the exit slots in the back of the fuselage They should extend out about 2 3 16 from the fuselage sides The front ends should pass thru the slot in former F 5 Glue the hous ings to the rear exits Do not glue the front ends to the former at this time Page 38 ...

Page 39: ... the servos with Mini E Z Connectors Glue the pushrod housings to the former 148 Attach the receiver to the fuselage with velcro Run the antenna back and out thru a small hole in the rear of the fuselage 149 Place the windshield on the model Adjust for the proper fit and hold in place with several small pieces of tape Use a straight pin to apply small amounts of thin C A glue to attach the windshi...

Page 40: ...ace two small drops of glue into the slot and allow to dry Press part F 31B into the slot to capture the nose gear wire and glue into place Place a small piece of covering material over the slot and iron in place 152 Put the nose wheel on the model and press the wheel retainer into position With the retainer in place cut off the excess wire axle flush with the retainer 153 Place the nose gear door...

Page 41: ... small amount of silicone rubber 157 Plug the speed controls and servos into the receiver and check the servos and motors for proper operation and direction Adjust the control throws to the values shown on the plan Now disconnect the battery and then turn off the transmitter 158 Place the battery in the nose of the model Attach the propellers Attach the wing onto the fuselage 159 Check the balance...

Page 42: ...ner never in your model 2 Charge in a protected area devoid of combustibles Always stand watch over the charging process Never leave the charging process unattended 3 In the event of damage from crashes etc carefully remove to a safe place for at least a half hour to observe Physically damaged cells could erupt into flame and after sufficient time to ensure safety should be discarded in accordance...

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