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Alfa Laval TE20B200, Instruction Manual

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Alfa Laval TE20B200 Instruction Manual Download Page 17

 

Instruction Manuall Toftejorg SaniJet 20 Electrically Driven 

Page 15 

IM-TE91A794-EN6 

Instruction Manual, Installation 
 

Contents 

 

General Installation Instructions ............................................................................................. 17

 

Installation of Electric Motor ................................................................................................... 19 

 
 

 

Summary of Contents for TE20B200

Page 1: ...Instruction Manual ToftejorgTM SaniJetTM 20 Electrically Driven TE91A794 EN6 ESE01818EN Date of issue 01 April 2014 First published 2009 Original manual Versions included Standard...

Page 2: ......

Page 3: ...ning Pattern The Golden Section 11 Performance Data for Toftejorg SaniJet 20E Electrically Driven 12 Instruction Manual Installation General Installation Instructions 17 Installation of Electric Motor...

Page 4: ...2 Service Intervals 42 Service Kit in EPDM for Toftejorg SaniJet 20 motor driven version air electrically 42 Service Kit in Viton for Toftejorg SaniJet 20 motor driven version air electrically 42 Tool...

Page 5: ...mm HS 2x 3 8mm LS 4x 4 2mm 500mm TE20B200 TE20B220 TE20B240 TE20B260 350mm TE20B201 TE20B221 TE20B241 TE20B261 700mm TE20B202 TE20B222 TE20B242 TE20B262 1000mm TE20B204 TE20B224 TE20B244 TE20B264 1200...

Page 6: ...Clamp welding liner 1 TE5TS111 Gasket EPDM f 1 Clamp coupling TE51S121 Clamp ring 1 TE51S107 Clamp welding liner 3 TE51S117 Gasket EPDM f 3 Clamp coupling TE51S127 Clamp ring 3 TE51S140 Clamp adaptor...

Page 7: ...type article and serial number with all your enquiries this will help us to help you The type article and serial number are placed on the tag attached to the Base house of the tank cleaning machine W...

Page 8: ...ction Manual Alfa Laval Kolding A S All rights reserved The Alfa Laval logotype is a trademark or a registered trademark of Alfa Laval Corporate AB Toftejorg and SaniJet are trademarks or registered t...

Page 9: ...e is lubricated by the cleaning media No oil grease or other lubricants are used The Toftejorg SaniJet 20 is available in media driven or motor driven electrical air versions The motor driven versions...

Page 10: ...s on the Stationary shaft and the Cleaner head the Cleaner head with the Nozzles is simultaneously rotated around the horizontal axis in a fixed relation thus moving the nozzles and the jets 360 aroun...

Page 11: ...media driven version The output shaft of the gear motor is equipped with a Rotor with permanent magnets The rotor is placed inside the cavity in the Motor flange made by the cup protruding into the li...

Page 12: ...is finally also used for cleaning of the outside surfaces of the machine From the gab between the Base housing and the rotating Down pipe a cleaning jet is directed against the Down pipe thus looseni...

Page 13: ...ing most remaining product and thereby remove as much deposit as possible in the shortest possible way In case a complete cleaning pattern is not required it will be possible to reach the same cleanin...

Page 14: ...length 1 0 5 m 3 16 ft Materials Stainless Steel AISI 304 316 316L SAF 2205 Ti Grade 5 MS nickled Sealing EPDM FDA approved 21 CFR 177 and USP Class VI Sealing Viton FDA approved 21 CFR 177 Polymers...

Page 15: ...e inlet pressure has been taken immediately before the machine inlet In order to achieve the performance indicated in the curves the pressure drop in the supply lines between pump and machine must be...

Page 16: ...rmance Data for Toftejorg SaniJet 20E Electrically Driven Power supply options 1 phase 220 230V 15W 1 phase 220V 15W 1 phase 110 115V 15W 1 phase 100V 15W Cleaning time rotation speed 2 x 2 0 mm 4 0 m...

Page 17: ...Instruction Manuall Toftejorg SaniJet 20 Electrically Driven Page 15 IM TE91A794 EN6 Instruction Manual Installation Contents General Installation Instructions 17 Installation of Electric Motor 19...

Page 18: ...Page 16 Instruction Manual Toftejorg SaniJet 20 Electrically Driven IM TE91A794 EN6 Blank page...

Page 19: ...nsured It is recommended that the fluid valve fitted is of a type that prevents hydraulic shocks which may cause severe damage to the entire installation Before installation all supply lines and valve...

Page 20: ...to prevent starting of the cleaning operation while personnel are inside the tank or otherwise can be hit by jets from the nozzles Electrical equipment such as magnetic valves and electric actuators m...

Page 21: ...the equipment 5 Installation must be performed by a qualified installer Installation Conditions Install the motor and capacitor according to the following conditions 1 Indoor the product is designed a...

Page 22: ...y in order to compensate for this All you have to do is to connect the power to the two terminals in the middle on the terminal strip and mount grounding with a spring washer to the grounding point No...

Page 23: ...Instruction Manuall Toftejorg SaniJet 20 Electrically Driven Page 21 IM TE91A794 EN6 Instruction Manual Operation Contents Normal Operation 23 Safety Precautions 24...

Page 24: ...Instruction Manual Toftejorg SaniJet 20 Electrically Driven Page 22 IM TE91A794 EN6 Blank page...

Page 25: ...s at elevated temperatures as well as certain solvents and hydrochlorides should be avoided If you are in doubt contact your local Alfa Laval Tank Equipment sales office Temperature The machine is des...

Page 26: ...ly The cleaning jets impinging the tank surface are a source of noise Depending on pressure and distance to the tank walls noise level may reach up to 85 dB Warning In case potentially explosive liqui...

Page 27: ...e Unit 31 Reference List of Parts 32 Toftejorg SaniJet 20E Electrically Driven 32 Cleaner Unit 34 Base Unit 35 Rotacheck System 39 Trouble Shooting Guide 40 Service Kits and Tools 42 Service Intervals...

Page 28: ...Page 26 Instruction Manual Toftejorg SaniJet 20 Electrically Driven IM TE91A794 EN6 Blank page...

Page 29: ...together or apart Always perform all assembly disassembly steps in the order described in this manual Never assemble components without previous cleaning This is especially important at all mating su...

Page 30: ...should not be removed unless they need to be replaced 4 Check unrestricted rotation of Ball bearings Inspect for build up of foreign material in Ball rings Pos 12 12 14 6 and Ball races Balls must ro...

Page 31: ...Instruction Manuall Toftejorg SaniJet 20 Electrically Driven Page 29 IM TE91A794 EN6 Part List Drawings Toftejorg SaniJet 20E electrically Driven complete...

Page 32: ...Page 30 Instruction Manual Toftejorg SaniJet 20 Electrically Driven IM TE91A794 EN6 Part List Drawings continued Cleaner Unit...

Page 33: ...Instruction Manuall Toftejorg SaniJet 20 Electrically Driven Page 31 IM TE91A794 EN6 Part List Drawings continued Base Unit See Warning page 35...

Page 34: ...7 TE20B511 1 Plain seal Elastomer Wear part TE20B511 01 1 Plain seal Elastomer Wear part TE20C511 1 Plain seal Elastomer Wear part 12 8 TE20B538 1 Inner shaft L 350 mm Stainless steel Spare part TE20...

Page 35: ...part 22 TE51A504 4 Nut Stainless steel Spare part 23 TE20B380 1 El gear motor 1 36 220 230V Assy TE20B380 01 1 El gear motor 1 36 200V Assy TE20B380 02 1 El gear motor 1 36 110 115V Assy TE20B380 03 1...

Page 36: ...of the Cleaner head and accordingly increase the total flow rate Reassembling 1 If necessary press new Bearing bush Pos 14 4 fully home onto Cleaner head Pos 14 3 2 Mount Retaining ring Pos 14 5 Ball...

Page 37: ...12 10 4 If it is necessary to replace Bearing ring Pos 12 9 on Outer tube pull it off The Bearing ring should not be removed unless worn or damaged Wear on this part will increase leakage around Down...

Page 38: ...mantling of Plug or Rotacheck Sensor 1 Remove Screws Pos 12 1 Loosen and unscrew with a Socket wrench tool no TE462A 2 Remove Bracket Pos 12 2 3 Press up Plug Rotacheck Pos 12 3 Remove O ring Pos 12 4...

Page 39: ...Instruction Manuall Toftejorg SaniJet 20 Electrically Driven Page 37 IM TE91A794 EN6 Maintenance continued Base Unit continued...

Page 40: ...os 31 6 Remove Gasket Pos 9 from Base unit Pos 12 Further Reassembling Before reassembly make sure that all parts are clean without deposits or build up of foreign matter 1 Insert Gasket Pos 9 in top...

Page 41: ...supplied from a special Relay The Sensor will send a signal to the Relay each time it is hit by a jet from the rotating tank cleaning machine thus providing verification that the machine is rotating o...

Page 42: ...cluding Motor and Motor cover see page 38 and check for clogging in Rotor area e Remove Rotor and Rotor outer Pos 31 page 38 and check for clogging in Base housing f Remove Cleaner unit see page 34 30...

Page 43: ...Cleaner head If any restriction is recognised disassemble Cleaner unit and clean all parts Balls in ball ring must rotate freely b Down pipe jammed sluggish If Down pipe still does not rotate freely...

Page 44: ...3 1 Seal ring H 13 TE51T127 1 O ring 12 4 Service Kit in Viton for Toftejorg SaniJet 20 motor driven version air electrically Article no TE20B294 Reference no No Description Pos no TE20B510 1 Bearing...

Page 45: ...Ref no and Description should be clearly stated Please also quote the type of machine and serial no This will help us to help you The serial no is stamped on the Connection Nipple on the top of the t...

Page 46: ...Page 44 Instruction Manual Toftejorg SaniJet 20 Electrically Driven IM TE91A794 EN6 EU Declaration of Conformity Toftejorg SaniJet 20E Electrically Driven Only valid for EU countries...

Page 47: ...s the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied r...

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