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2 Installation

The Alfa Laval Pharma-line S can be installed either horizontally or vertically, on the floor, on the wall or in the ceiling. The flexible
legs on Pharma-line S facilitate easy installation, either it is horizontally or vertically.

For easy installation, lifting lugs are fastened to the unit with screws. Before lifting, make sure the lifting lugs are properly
secured. We recommend that the bolts are tightened before lifting the unit. If the Pharma-line S surface temperature is expected
to be hot or cold, the heat exchanger should be insulated.

2.1

Clearance for dismantling

Provide sufficient clearance at the stationary head side to permit dismantling of the front head cover and possible future
inspection of the tubes.

2.2

Foundations

Foundations and/or supports must be adequate so that the exchanger will not settle and impose excessive strain on the
exchanger. Foundation bolts should be set to allow for setting inaccuracies.

2.3

Positioning and slope

The legs can be fixed in 4 different positions, 0°, 90°, 180° and 270° which allows for a flexible installation, depending on where
the unit is to be installed.

Once the positioning of the unit has been decided, move the legs the desired position, tightening the bolts carefully before
installation.

5300-0007

2.3.1 Horizontal positioning

This is a typical installation. At the time of delivery, the legs are positioned horizontally.

Note that the exchanger must have a minimum slope of 1% and a maximum of 5%. The slope is required to ensure that the
tube side is fully drainable. The unit is not designed with a slope. Consequently, we recommend that the unit is tilted using a
suitable bracket or spacer.

2.3.2 Vertical positioning

If vertical positioning and full drainability is required on the product side, the unit should be installed with the product connections
downwards.

If the fluid on the utility side is steam, the flow should always be downwards, meaning that the inlet is on the top of the unit and
the outlet at the bottom, in order to be able to drain any condensate.

8

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Summary of Contents for Pharma-line S 1

Page 1: ...5300 0001 ESE02599 EN3 2016 07 Original manual Instruction Manual Alfa Laval Pharma line S www sks online com www sks webshop com...

Page 2: ...www sks online com www sks webshop com...

Page 3: ...2 5 Cleanliness provisions 9 2 6 Connecting the heat exchanger to the piping system 9 2 7 Fitting and piping 10 3 Operation 11 3 1 Design and operating conditions 11 3 2 Operating procedures 11 3 2 1...

Page 4: ...in this manual 1 2 Recycling information Packing Packing materials consist of wood plastics and metal Wood can be reused recycled or used for energy recovery Plastics should be recycled or burnt at a...

Page 5: ...nology industries The Pharma line S is used in pharmaceutical water systems Water For Injection WFI Purified Water PW and for heating or cooling of pharmaceutical products It is available in a number...

Page 6: ...g lug Vent Flange connection Leg Shell Flange connection Tube sheet Tubes are expanded into first sheet welded and expanded into second sheet Double tube sheet minimises the risk of contamination Shel...

Page 7: ...For Pharma line S s in category I and II EC type examination and product verification from Zetterstr ms Rostfria AB Zetterstr ms Rostfria AB is certified to issue EC type examination and product veri...

Page 8: ...racies 2 3 Positioning and slope The legs can be fixed in 4 different positions 0 90 180 and 270 which allows for a flexible installation depending on where the unit is to be installed Once the positi...

Page 9: ...otective plugs should not be removed until just prior to installation Dirt removal The entire system should be clean before starting operation 2 6 Connecting the heat exchanger to the piping system Co...

Page 10: ...ger The shell side is equipped with the option to vent and drain Vent and drain valves should be provided so the unit can be purged to prevent air vapour or gas binding Before use of the vent and or d...

Page 11: ...rt up operation During start up all vent valves should be opened and left open until all passages have been purged of air and are completely filled with fluid At start up or after the unit not been in...

Page 12: ...educe water retention after drainage the tube side of the heat exchanger should be blown out with air Temperature shocks The heat exchanger should not be subjected to sudden temperature fluctuations H...

Page 13: ...e heat exchanger has double tube sheets and a leakage in the joint in the inner tube sheet will show as a leakage between the double tube sheets A leakage in the joint in the outer tube plate will als...

Page 14: ...ange A B C Pharma line S 1 mm Pharma line S 1 0 1 76 1 DN50 1150 225 195 Pharma line S 1 0 3 89 1 DN50 1150 225 195 Pharma line S 1 0 4 101 1 DN50 1150 225 195 Pharma line S 1 0 6 104 1 1 2 DN50 1150...

Page 15: ...ension T1 Tube inlet NAC plate for Tri clamp Suitable for ASME BPE T2 Tube outlet NAC plate for Tri clamp Suitable for ASME BPE M1 Shell inlet Weld neck flange DIN2635 EN1092 1 M2 Shell outlet Weld ne...

Page 16: ...nt gaskets should be purchased in the material originally provided with your heat exchanger When ordering replacement gaskets or plate flange please refer to the item No in the spare part list for Pha...

Page 17: ...should be purchased in the material originally provided with your heat exchanger When ordering replacement gaskets or plate flange please refer to the item No in the spare part list for Pharma line S...

Page 18: ...of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied reproduced or transmi...

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