1.1 Preparations and conditions
1 Introduction
If stripping is performed with a low flow for a long period of time, we recommend that stripping is
performed from the ballast tanks to a “collection tank”. After that it is possible pump the water
from this tank with full flow using the ballast pump, and finally empty it by stripping.
Note
: The
driving water used for stripping must have been treated once, so that all water that is flushed
overboard has been treated twice.
This will reduce the power consumption and UV lamp runtime. If all tanks are stripped (with a low
flow) the power consumption per treated cubic meter will be unnecessary high, since the power
consumption will be high in relation to the low flow.
Example: If a process is run with a flow of 100 m
3
/h for 10 hours, it will give a power consumption
of 1000 kwh, not including the ballast water pump. But if the same amount of water is collected
and then processed with a flow of 1000 m
3
/h using the ballast water pump, the power consumption
will be 100 kWh.
1.1.2
Heeling (internal transfer)
Internal transfer of ballast water between tanks, for example during heeling procedures, does not
require the use of the PureBallast system. It is possible to perform heeling during standby ballast
or deballasting.
If external component signal for heeling mode is integrated between PureBallast and the vessel’s
ISCS, ongoing process will be paused and resumed automatically. The user is notified of started
and stopped heeling via warnings, and the event is logged.
If no external signal is integrated, the ongoing process must be paused manually. During pause,
cooling water is flushed through the AOT to cool the UV lamps. After completed heeling, the
operator must resume the paused process.
1.1.3
Ballast water handling in the event of malfunction
If the ballast water treatment system malfunctions, follow the procedures stated in the ship’s ballast
water management plan. This is valid both if the system malfunctions, for example mechanical
problems, or if full treatment cannot be guaranteed, for example a lamp failure or low UV intensity.
General recommendations are given blow.
PureBallast is equipped with a by-pass valve. The valve can be used in case of emergency to
secure the ship, by allowing ballast water operations (ballast, deballast and internal transfers)
without involving the ballast water treatment system. The valve is controlled by the ISCS, not
PureBallast’s control system, but all valve activities are logged in the event log. Such valve is
required by the
International convention for the control and management of ship’s ballast water
and sediments 2004
.
If the system malfunction in connection with general cargo operation, ballast and deballast
operations should be avoided. Note that the system requires treatment both during ballast and
deballast.
If untreated water is pumped to a ballast tank, this water shall primarily be discharged to a reception
facility. When this is not possible, other discharge possibilities must be agreed with the port state
responsible for the waters where the ship is sailing and most importantly be agreed with the flag
state administration of the ship; the procedures concerning emergency and malfunction of the
ballast water treatment system should be implemented in the ships Ballast Water Management
Plan which must be approved by the flag state administration.
8
Book No.9010183 02, rev. 2
Summary of Contents for PB-00479
Page 2: ......
Page 5: ...Chapter 1 Safety System manual PureBallast 3 0 Flow 1000 Book No 9010183 02 rev 2...
Page 8: ......
Page 10: ...1 Introduction...
Page 14: ...2 4 Warning signs used in the manual 2 Safety information...
Page 16: ......
Page 17: ...Chapter 2 System description System manual PureBallast 3 0 Flow 1000 Book No 9010183 02 rev 2...
Page 24: ...1 3 Abbreviations 1 Introduction...
Page 29: ...2 Process overview 2 2 Ballasting 2 Back flush Filter backflush Book No 9010183 02 rev 2 13...
Page 34: ...2 5 Ballast water handling in the event of malfunction 2 Process overview...
Page 60: ...1 1 Preparations and conditions 1 Introduction...
Page 68: ...2 3 Overview of the screen 2 Introduction to the control system...
Page 134: ...4 26 PID calibrate system 4 Operating instructions 3 CalibExample 84 Book No 9010183 02 rev 2...
Page 140: ...5 1 Event log 5 List of logged information...
Page 154: ......
Page 158: ......
Page 159: ...Chapter 4 Parameters System manual PureBallast 3 0 Flow 1000 Book No 9010183 02 rev 2...
Page 162: ......
Page 164: ...1 Introduction...
Page 192: ...3 1 Check and set parameters 3 Flow transmitter parameters...
Page 198: ......
Page 200: ...1 Introduction...
Page 256: ...2 5 I O system and X20 modules 2 List of alarms and warnings...
Page 261: ...3 List of problems and solutions 3 2 Filter 3 2 Filter Book No 9010183 02 rev 2 67...
Page 263: ...3 List of problems and solutions 3 3 CIP 3 3 CIP Book No 9010183 02 rev 2 69...
Page 266: ...3 4 Valve V201 8 3 List of problems and solutions 3 4 Valve V201 8 72 Book No 9010183 02 rev 2...
Page 268: ......
Page 274: ......
Page 276: ...1 Introduction...
Page 278: ...2 Ship specific information...
Page 292: ...4 9 Air supply 4 Installation guidelines...
Page 319: ...5 System interfaces 5 5 GPS signal installation 6 GPS Book No 9010183 02 rev 2 51...
Page 320: ...5 5 GPS signal installation 5 System interfaces...
Page 322: ...6 Start up procedures...
Page 333: ...7 Drawings 7 2 General drawings 9005353_Page_2 Book No 9010183 02 rev 2 65...
Page 334: ...7 2 General drawings 7 Drawings 7 2 4 Air distribution 9010001 66 Book No 9010183 02 rev 2...
Page 345: ...7 Drawings 7 3 Dimension drawings including technical data 9008467 Book No 9010183 02 rev 2 77...
Page 347: ...7 Drawings 7 3 Dimension drawings including technical data 9008463 Book No 9010183 02 rev 2 79...
Page 349: ...7 Drawings 7 3 Dimension drawings including technical data 9008465 Book No 9010183 02 rev 2 81...
Page 351: ...7 Drawings 7 3 Dimension drawings including technical data 9008461 Book No 9010183 02 rev 2 83...
Page 361: ...7 Drawings 7 4 Electrical drawings 9005343_Page_23 Book No 9010183 02 rev 2 93...
Page 362: ...7 4 Electrical drawings 7 Drawings 9005343_Page_24 94 Book No 9010183 02 rev 2...
Page 363: ...7 Drawings 7 4 Electrical drawings 9005343_Page_25 Book No 9010183 02 rev 2 95...
Page 364: ...7 4 Electrical drawings 7 Drawings 9005343_Page_26 96 Book No 9010183 02 rev 2...
Page 365: ...7 Drawings 7 4 Electrical drawings 9005343_Page_27 Book No 9010183 02 rev 2 97...
Page 366: ...7 4 Electrical drawings 7 Drawings 9005343_Page_28 98 Book No 9010183 02 rev 2...
Page 368: ...7 4 Electrical drawings 7 Drawings 9005343_Page_02 100 Book No 9010183 02 rev 2...
Page 369: ...7 Drawings 7 4 Electrical drawings 9005343_Page_03 Book No 9010183 02 rev 2 101...
Page 370: ...7 4 Electrical drawings 7 Drawings 9005343_Page_04 102 Book No 9010183 02 rev 2...
Page 371: ...7 Drawings 7 4 Electrical drawings 9005343_Page_05 Book No 9010183 02 rev 2 103...
Page 372: ...7 4 Electrical drawings 7 Drawings 9005343_Page_06 104 Book No 9010183 02 rev 2...
Page 373: ...7 Drawings 7 4 Electrical drawings 9005343_Page_07 Book No 9010183 02 rev 2 105...
Page 374: ...7 4 Electrical drawings 7 Drawings 9005343_Page_08 106 Book No 9010183 02 rev 2...
Page 375: ...7 Drawings 7 4 Electrical drawings 9005343_Page_09 Book No 9010183 02 rev 2 107...
Page 376: ...7 4 Electrical drawings 7 Drawings 9005343_Page_10 108 Book No 9010183 02 rev 2...
Page 377: ...7 Drawings 7 4 Electrical drawings 9005343_Page_11 Book No 9010183 02 rev 2 109...
Page 378: ...7 4 Electrical drawings 7 Drawings 9005343_Page_12 110 Book No 9010183 02 rev 2...
Page 379: ...7 Drawings 7 4 Electrical drawings 9005343_Page_13 Book No 9010183 02 rev 2 111...
Page 380: ...7 4 Electrical drawings 7 Drawings 9005343_Page_14 112 Book No 9010183 02 rev 2...
Page 381: ...7 Drawings 7 4 Electrical drawings 9005343_Page_15 Book No 9010183 02 rev 2 113...
Page 382: ...7 4 Electrical drawings 7 Drawings 9005343_Page_16 114 Book No 9010183 02 rev 2...
Page 383: ...7 Drawings 7 4 Electrical drawings 9005343_Page_17 Book No 9010183 02 rev 2 115...
Page 384: ...7 4 Electrical drawings 7 Drawings 9005343_Page_18 116 Book No 9010183 02 rev 2...
Page 385: ...7 Drawings 7 4 Electrical drawings 9005343_Page_19 Book No 9010183 02 rev 2 117...
Page 386: ...7 4 Electrical drawings 7 Drawings 9005343_Page_20 118 Book No 9010183 02 rev 2...
Page 389: ...7 Drawings 7 4 Electrical drawings 9005345_Page_17 Book No 9010183 02 rev 2 121...
Page 391: ...7 Drawings 7 4 Electrical drawings 9005345_Page_02 Book No 9010183 02 rev 2 123...
Page 392: ...7 4 Electrical drawings 7 Drawings 9005345_Page_03 124 Book No 9010183 02 rev 2...
Page 393: ...7 Drawings 7 4 Electrical drawings 9005345_Page_04 Book No 9010183 02 rev 2 125...
Page 394: ...7 4 Electrical drawings 7 Drawings 9005345_Page_05 126 Book No 9010183 02 rev 2...
Page 395: ...7 Drawings 7 4 Electrical drawings 9005345_Page_06 Book No 9010183 02 rev 2 127...
Page 396: ...7 4 Electrical drawings 7 Drawings 9005345_Page_07 128 Book No 9010183 02 rev 2...
Page 397: ...7 Drawings 7 4 Electrical drawings 9005345_Page_08 Book No 9010183 02 rev 2 129...
Page 398: ...7 4 Electrical drawings 7 Drawings 9005345_Page_09 130 Book No 9010183 02 rev 2...
Page 399: ...7 Drawings 7 4 Electrical drawings 9005345_Page_10 Book No 9010183 02 rev 2 131...
Page 400: ...7 4 Electrical drawings 7 Drawings 9005345_Page_11 132 Book No 9010183 02 rev 2...
Page 401: ...7 Drawings 7 4 Electrical drawings 9005345_Page_12 Book No 9010183 02 rev 2 133...
Page 402: ...7 4 Electrical drawings 7 Drawings 9005345_Page_13 134 Book No 9010183 02 rev 2...
Page 403: ...7 Drawings 7 4 Electrical drawings 9005345_Page_14 Book No 9010183 02 rev 2 135...
Page 406: ...7 4 Electrical drawings 7 Drawings 9005379_Page_6 138 Book No 9010183 02 rev 2...
Page 408: ...7 4 Electrical drawings 7 Drawings 9005379_Page_2 140 Book No 9010183 02 rev 2...
Page 409: ...7 Drawings 7 4 Electrical drawings 9005379_Page_3 Book No 9010183 02 rev 2 141...
Page 412: ...7 4 Electrical drawings 7 Drawings...
Page 416: ...8 4 Start up after shutdown 8 Shutdown and storage...
Page 423: ...Chapter 7 Service manual System manual PureBallast 3 0 Flow 1000 Book No 9010183 02 rev 2...
Page 430: ...1 1 Preparations and conditions 1 Introduction...
Page 440: ...2 3 Placing of serial numbers 2 Maintenance schedule...
Page 460: ...5 5 Change sacrificial anode 5 Filter...
Page 470: ...6 5 Repair valve block 6 CIP module...
Page 490: ...8 11 Calibrate positioner on V201 8 8 Valve actuator...
Page 500: ...12 2 Replace control panel 12 Control panel...
Page 517: ...2 Control Cabinet 2690A Book No 7...
Page 519: ...2 Control Cabinet 2690A Book No 9...
Page 521: ...2 1 Cabinet 2 Control Cabinet 2718A Book No 11...
Page 523: ...2 2 I O module 2 Control Cabinet 2772A Book No 13...
Page 525: ...2 3 Relay module 2 Control Cabinet 2692A Book No 15...
Page 527: ...3 Lamp Drive Cabinet 2774A Book No 17...
Page 529: ...3 1 Cabinet 3 Lamp Drive Cabinet 2775A Book No 19...
Page 531: ...3 1 Cabinet 3 Lamp Drive Cabinet 2775A Book No 21...
Page 533: ...3 1 Cabinet 3 Lamp Drive Cabinet 2700A Book No 23...
Page 535: ...3 1 Cabinet 3 Lamp Drive Cabinet 2700A Book No 25...
Page 537: ...3 1 Cabinet 3 Lamp Drive Cabinet 2702A Book No 27...
Page 539: ...3 1 Cabinet 3 Lamp Drive Cabinet 2704A Book No 29...
Page 541: ...3 1 Cabinet 3 Lamp Drive Cabinet 2705A Book No 31...
Page 543: ...3 1 Cabinet 3 Lamp Drive Cabinet 2377A Book No 33...
Page 545: ...4 Control panel 2311B Book No 35...
Page 547: ...5 Remote control panel Network switch 2312B Book No 37...
Page 549: ...6 AOT reactor 2688A Book No 39...
Page 551: ...6 AOT reactor 2688A Book No 41...
Page 553: ...6 1 AOT reactor JIS 6 AOT reactor 2685A Book No 43...
Page 555: ...6 2 Junction box 6 AOT reactor 2679A Book No 45...
Page 557: ...6 3 Junction box 6 AOT reactor 2680A Book No 47...
Page 559: ...6 4 Valve V201 19 and V201 20 6 AOT reactor 2686A Book No 49...
Page 561: ...6 5 Valve 6 AOT reactor 2330A Book No 51...
Page 563: ...7 Filter RF10 35 2693A Book No 53...
Page 565: ...7 Filter RF10 35 2693A Book No 55...
Page 567: ...7 Filter RF10 35 2693A Book No 57...
Page 569: ...7 1 Valve V309 1 7 Filter RF10 35 2698A Book No 59...
Page 571: ...7 2 Electrical cabinet 7 Filter RF10 35 2752A Book No 61...
Page 573: ...8 Valve V201 3 and V201 9 JIS A350 2710A Book No 63...
Page 575: ...9 Valve V201 32 and 403 35 2714A Book No 65...
Page 577: ...10 Valve V212 31 JIS A350 2716A Book No 67...
Page 579: ...11 Valve JIS A300 2712A Book No 69...
Page 581: ...12 Flow transmitter A350 2363A Book No 71...
Page 583: ...13 CIP module 2605A Book No 73...
Page 585: ...13 CIP module 2605A Book No 75...
Page 587: ...13 1 Pump P320 1 and P321 5 13 CIP module 2606A Book No 77...
Page 589: ...13 2 Valve 13 CIP module 2609A Book No 79...
Page 591: ...13 3 Valve block 13 CIP module 2607A Book No 81...
Page 593: ...13 4 Air distribution 13 CIP module 2608A Book No 83...
Page 595: ...14 Sampling device QT201 1 QT201 1 2780A Book No 85...
Page 597: ...15 Pressure monitoring device 2709A Book No 87...