Alfa Laval PB-00479 System Manual Download Page 41

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3 System components description

3.3 Filter

The backflushing does not interrupt the filtration process, since all filter candles are not cleaned

at the same time. The not cleaned filter candles continue the filtration of the ballast water. It is

also possible to start backflush manually from the control system.

Book No.9010183 02, rev. 2

Summary of Contents for PB-00479

Page 1: ...System Manual PureBallast 3 0 Flow 1000 PB 00479 PureBallast Ballast Water Treatment System PureBallast Ballast Water Treatment System System Manual English...

Page 2: ......

Page 3: ...Faultfinding 5 Installation and Drawings 6 Service Manual 7 Spare Parts Catalogue 8 PureBallast Ballast Water Treatment System Only foreseeable conditions have been taken into consideration No warning...

Page 4: ...errors and omissions or suggestions for improvement of this publication would be gratefully appreciated Copies of this publication can be ordered from your local AlfaLaval company Published by Alfa L...

Page 5: ...Chapter 1 Safety System manual PureBallast 3 0 Flow 1000 Book No 9010183 02 rev 2...

Page 6: ...AB SE 147 80 Tumba Sweden Telephone 46 8 530 650 00 Telefax 46 8 530 310 40 This publication or any part there of may not be reproduced or transmitted by any process or means without prior written per...

Page 7: ...2 Safety information 7 2 1 General safety information 7 2 2 Specif c safety information 7 2 3 Personnel requirements 9 2 4 Warning signs used in the manual 9 3 Environmental issues 11 3 1 Unpacking 11...

Page 8: ......

Page 9: ...1 Introduction This chapter contains general safety and environmental information personnel requirements and explanations of symbols used for the PureBallast system Book No 9010183 02 rev 2 5...

Page 10: ...1 Introduction...

Page 11: ...The following safety information apply for the areas and components below This information is also stated in the Preparations and conditions section for applicable instructions Maintenance safety item...

Page 12: ...tch LS201 29 and the water temperature is below 60 C Improper operation could seriously damage the equipment and injure personnel Manual operation of LPS may only be performed after cable connection I...

Page 13: ...r A person with vast knowledge about the PureBallast system Alfa Laval service engineer can set parameters and repair intrinsically safe apparatuses The person must have experience of similar types of...

Page 14: ...2 4 Warning signs used in the manual 2 Safety information...

Page 15: ...le licensed land fill site Metal parts should be sent to a licensed handler for material recycling Seal rings should be disposed of in a licensed land fill site Check the local regulations Worn out or...

Page 16: ......

Page 17: ...Chapter 2 System description System manual PureBallast 3 0 Flow 1000 Book No 9010183 02 rev 2...

Page 18: ...AB SE 147 80 Tumba Sweden Telephone 46 8 530 650 00 Telefax 46 8 530 310 40 This publication or any part there of may not be reproduced or transmitted by any process or means without prior written per...

Page 19: ...System components description 19 3 1 AOT reactor 19 3 1 1 AOT reactor working principle 19 3 1 2 AOT reactor description 20 3 2 Lamp drive cabinet LDC 21 3 2 1 LDC working principle 22 3 2 2 LDC desc...

Page 20: ...3 6 Main valves 33 3 7 Flow meter 34 3 8 Pressure monitoring device 34 3 9 Sampling devices 34 4...

Page 21: ...he filter is just an example of a filter unit others may be chosen 2 SystemOverview Example of layout with 1 AOT reactor 1 Filter inlet valve 2 Filter 3 Filter bypass valve 4 Lamp drive cabinet LDC 5...

Page 22: ...flow meter and regulated by the control valve The control valve also regulates pressure during backflushing of the filter The AOT reactors are cleaned using the CIP cleaning in place module which fir...

Page 23: ...pean Committee for Standardization EX Explosion proof I O Input output Describes a program or device handling data IACS International Association of Classification Societies ISCS Integrated ship contr...

Page 24: ...1 3 Abbreviations 1 Introduction...

Page 25: ...2 Process overview This section gives an overview of the main processes performed by PureBallast In the flow chart illustrations involved pipes are marked in bold Book No 9010183 02 rev 2 9...

Page 26: ...ntegrated this is confirmed manually During start up the UV lamps are warmed up for 90 seconds Cooling water is pumped through the AOT reactor to secure that the UV lamps are not overheated The flow i...

Page 27: ...237 During ballast and deballast the lamp power is adjusted according to the value from the UV intensity sensor which constantly measure the water transmittance In clear water with good transmittance...

Page 28: ...decide to continue or stop the operation 2 2 1 2 Operation with broken UV lamp If a UV lamp breakes a warning is issued and a log is written to the event log The operation continues but does not full...

Page 29: ...2 Process overview 2 2 Ballasting 2 Back flush Filter backflush Book No 9010183 02 rev 2 13...

Page 30: ...d The AOT reactors are cleaned one at a time First the AOT reactor is rinsed with fresh water Then the cleaning in place CIP module circulates a biodegradable solution through the AOT reactor to remov...

Page 31: ...nisms which were only injured during ballast will be rendered totally harmless during the deballast The process flow and power optimization are controlled in the same way as during ballasting 2 FullDe...

Page 32: ...tem The water used in the stripping process must be filtered from particles larger than approximately 5 mm The water passes through the PureBallast system as a regular deballasting process with the fi...

Page 33: ...in the event log Such valve is required by the International Convention for the Control and Management of Ship s Ballast Water and Sediments 2004 If the system malfunction in connection with general...

Page 34: ...2 5 Ballast water handling in the event of malfunction 2 Process overview...

Page 35: ...s take place inside the AOT reactor where the UV light inactivates the cell DNA to prevent regrowth of organisms The UV light also generates radicals The radicals are extremely reactive and react inst...

Page 36: ...t enough CIP liquid is pumped into the reactor during the CIP process To secure that the lamps are adequately cooled by the ballast water each AOT reactor is equipped with one temperature transmitter...

Page 37: ...lamp cap UV lamp and quartz sleeve inside 6 Access hatch 7 CIP liquid fresh water inlet valve and reactor drain valve actuator indicated 8 Ballast water inlet valve actuator indicated 9 UV sensor 10 J...

Page 38: ...in the LDC using low temperature cooling water The cooling water flow is constant but the fan is regulated based on heat inside the cabinet When lamps are lit the fan starts at 15 of full effect When...

Page 39: ...ion 3 2 Lamp drive cabinet LDC 2 LDC LPS with one door removed 1 Fan 2 Heat exchanger 3 Lamp power supplies LPS 4 Fuses 5 Cooling water inlet and outlet 6 Main breaker 7 Status lights and reset button...

Page 40: ...FilterHydac 1 Geared motor 2 Water outlet 3 Pressure transmitter outlet 4 Filter control cabinet 5 Pressure transmitter backflush line 6 Backflush outlet 7 Pressure transmitter inlet 8 Water inlet To...

Page 41: ...interrupt the filtration process since all filter candles are not cleaned at the same time The not cleaned filter candles continue the filtration of the ballast water It is also possible to start bac...

Page 42: ...own to the flushing arm flushes particles from the filter candle walls and lead them to the backflush line 2 BackFlush1 Step 2 The valve on top of the filter candle is closed to stop the axial flow to...

Page 43: ...ssure is below 0 85 0 085 MPa bar there is no need for the pressure triggered backflush See examples below 6 Dirtload1 Hydac 6 Dirtload2 Hydac 3 3 3 2 Medium dirt load In more dirty waters the backflu...

Page 44: ...backflush is triggered by pressure 2 times or by time last backflush in the example 6 Dirtload4 Hydac 3 3 3 4 Long term dirt build up Over time the filter candles will undergo a long term build up of...

Page 45: ...the CIP module tank the CIP liquid is reusable for a great number of cycles The sequence is finalized by filling the AOT reactor with fresh water A backflow preventer secures that no CIP liquid is mix...

Page 46: ...s and components if integrated The control cabinet functions as a signle point of contact for signal cables to and from the vessel Examples of integration Remote interface integration and power manage...

Page 47: ...The control system store all alarms and relevant events for at least 24 months The memory has a vast safety margin but when it is full data will be deleted starting with the oldest logs Logged inform...

Page 48: ...rations are password protected 2 MainPanel Main control panel 3 5 3 Remote control panel optional As an option it is possible to install one or two additional panels to be placed in locations from whe...

Page 49: ...d deballast System and f lter inlet valve 201 3 Inlet valve to PureBallast during ballast The valve directs the water flow through the PureBallast filter Filter outlet valve V201 32 The valve directs...

Page 50: ...he flow meter consists of two main parts A flow sensor which is a pipe with four electrodes detecting the flow On top of the pipe there is a terminal box where the flow transmitter is mounted The flow...

Page 51: ...Chapter 3 Operating instructions and control system description System manual PureBallast 3 0 Flow 1000 Book No 9010183 02 rev 2...

Page 52: ...AB SE 147 80 Tumba Sweden Telephone 46 8 530 650 00 Telefax 46 8 530 310 40 This publication or any part there of may not be reproduced or transmitted by any process or means without prior written per...

Page 53: ...19 3 1 Page 1 1 Overview 19 3 1 1 Status box 20 3 1 2 Flow chart 21 3 2 Page 1 2 AOT and f ow selection 23 3 2 1 Flow selection 23 3 2 2 AOT selection 24 3 2 3 Status 24 3 3 Page 1 3 CIP status 25 3 3...

Page 54: ...e 4 3 Operation timers 42 3 15 Page 4 4 Operation timers AOT 44 3 16 Page 4 5 Remote interface 1 45 3 17 Page 4 6 Remote interface 2 46 3 18 Page 4 7 Log box 1 47 3 19 Page 4 8 Log box 2 48 3 20 Page...

Page 55: ...Set ship specif c component ID 70 4 15 Export control system event log f les 71 4 16 Backup control system settings 73 4 17 Restore control system settings 74 4 18 Set control panel IP address 75 4 1...

Page 56: ...94 6 2 5 Stop ballast 95 6 3 Deballast process 96 6 3 1 Deballast start up 96 6 3 2 Full deballast 97 6 3 3 Pause deballast Heeling 97 6 3 4 Stop deballast 98 6 4 CIP process 99 6 4 1 Start CIP 100 6...

Page 57: ...m3 h 190 1000 Deballast m3 h 100 1000 During process the control system requests that vessel valves are opened closed The valves are outside the PureBallast system control But the control system needs...

Page 58: ...ring pause cooling water is flushed through the AOT to cool the UV lamps After completed heeling the operator must resume the paused process 1 1 3 Ballast water handling in the event of malfunction If...

Page 59: ...re should be implemented in the ships Ballast water management plan In PureBallast a deballast process is run with the vessel s ballast valves positioned so that the pump takes water from a ballast wa...

Page 60: ...1 1 Preparations and conditions 1 Introduction...

Page 61: ...orm daily routines for example ballast and acknowledge alarms Full access to page 1 4 Power request Download files and backup to a USB memory Advanced operator 2007 As level Operator Operate equipment...

Page 62: ...n each control panel it is possible to see which panel that is active and which login level that is used A panel alias can be entered to clarify where the panel is installed for example pump room brid...

Page 63: ...ecific manual 2 2 2 1 Conditions for remote interface control of PureBallast PureBallast can be operated from ISCS when the conditions below are met Installation and settings The remote interface must...

Page 64: ...ons on the screen 3 1 1 Control system screen showing the main overview page Login menu Expanding menu with login fields Tabs The top and side tabs are used to choose which page to display in the scre...

Page 65: ...buttons Function buttons are used for main processes and control of the system They are placed att the bottom of the screenare and are always visible but only available when colored dark blue Some bu...

Page 66: ...s only enabled in standby mode 3 EnableManual Sets the control system in manual mode which enables manual operation of the system and its components When activated the light flashes yellow The button...

Page 67: ...duction to the control system 2 3 Overview of the screen Alarms and warnings for components are displayed in the flow chart and popups 3Alarm Active alarm 2 Warning Active warning Book No 9010183 02 r...

Page 68: ...2 3 Overview of the screen 2 Introduction to the control system...

Page 69: ...ection does not cover the parameter pages Please refer to chapter 4 Parameters 3 1 Page 1 1 Overview The page displays an overview of the system overall status and detailed information regarding the c...

Page 70: ...tion is updated after the warm up time has passed and a AOT reactor is used for process This is also the flow the system is aiming to keep Current f ow m3 h Ballast water flow in the system indicated...

Page 71: ...nly displayed if these components are used and activated in the parameter pages In manual mode login level Advanced operator or higher it is also possible to operate components manually If a component...

Page 72: ...es for the process not part of Alfa Laval s scope of supply Status indication Green blinking Request sent Popup message message Confirm overboard valve open is displayed The popup is not displayed if...

Page 73: ...his page is only relevant if more than one AOT reactor is installed Note that if parameter p131 Automatic AOT selection is activated it is only possible to change flow during operation not in standby...

Page 74: ...lection area The field is updated with m3 h for the selected AOT reactor Status indication Selected Grey Not selected Green Selected Ready Grey Not ready Green Ready for process Alarm Grey No alarm Re...

Page 75: ...unit The page can either be opened by selecting the tab or by tapping the CIP module in page 1 1 Overview The page also display time remaining for ongoing CIP process If no CIP required process has b...

Page 76: ...reservation process that starts after completed CIP During filter preservation the CIP fills the filter with fresh water for preservation purpose Total Total estimated time for a complete CIP process...

Page 77: ...t parameters are used Required CIP countdown Time before a CIP process must be performed after ballast or deballast The time disappears when the CIP process is ready Time is displayed for the AOT with...

Page 78: ...s used to display power management status Column Content Process and sub process Process Ongoing process Can be standby ballast deballast and CIP Sub process Sub steps of ongoing process for example S...

Page 79: ...st signal is sent Granted Input signal to PureBallast Indication alternatives Yes or No Indicates if power request has been granted from the ISCS Pure Ballast will not consume significant power until...

Page 80: ...ivated Buttons Content 3Manual1 If manual mode is activated a hand icons are displayed on the page Press the hand icon to make it possible to send simulated request or granted signal manually Request...

Page 81: ...pes A Alarms stop the ongoing process which can be restarted after the problem has been attended to W Warnings are notification of a status change request for action or a problem that must be attended...

Page 82: ...resolved For example a high temperature alarm will remain visible until the temperature is below the limit value for the alarm warning Status indication Alarm color The table below shows status indic...

Page 83: ...previously acknowledged alarms 3 2 2 The following information is displayed Column Content Text Same as in Page 2 1 Alarm list Active time Same as in Page 2 1 Alarm list Acknowledged time Same as in P...

Page 84: ...deleted This page is useful for analyzing processes for example backflushes 3 3 1 Trends can be plotted for the following components identified by item number and key values Component Key value Unit...

Page 85: ...w 3 7 2 Component area The following fields and buttons are available for each component in the component area Column Content Function Settings button Press the button to make settings for the compone...

Page 86: ...the diagram If history mode is selected historic value is displayed 3 7 3 Function buttons The following function buttons are available Buttons Content Export long term trend data to USB Export trend...

Page 87: ...ample time of 30 seconds See page 3 1 Trend 15 min for information about function fields and buttons 3 11 Page 3 5 Trend 1 h Power optimization The page is used to display trend curves for data valid...

Page 88: ...cription HMI info CPU Control panel s usage of the central processor unit CPU in percent of total capacity and temperature C The control panel will shut down when the CPU reaches 100 C Used RAM Contro...

Page 89: ...mode Night light is activated by the Night function button PLC Info CPU temperature C Temperature of the central processor unit CPU in the PLC PureBallast PLC sotfware version Version of the PureBall...

Page 90: ...n Opens the Export log f les popup to export copy event log files and alarm list For specific information about logged events see section List of logged information Event log on page 85 Remote control...

Page 91: ...Page 4 2 PLC controller I O The page is used to display status for the PLC I O modules and to control them manually Note that this page is only intended for Alfa Laval s personnel and only visible an...

Page 92: ...llustration 3 4 3 The following information is displayed Row Unit Accumulated ballast volume FIT 201 1 m3 processed Accumulated deballast volume FIT 201 1 m3 processed Control valve V201 8 total runti...

Page 93: ...eaned AOTs Reset button Reset to 0 If this is done each time the CIP liquid is changed it is possible to build up experience on how many AOT reactors it is possible to CIP before it is time to change...

Page 94: ...ation timers Total Lap time AOT 1 3 Lamps on Total runtime for the UV lamps in respective AOT reactor Lap time for installed UV lamps since the counter was reset after previous reset at UV lamp change...

Page 95: ...chapter 6 Installation description and drawings section Remote interface integration optional 3 4 5 Function buttons Description Test mode Activates test mode Communication can be sent between the IS...

Page 96: ...age is used to monitor AOT reactor and LDC specific data sent from PureBallast s PLC to the vessel s ISCS For detailed information about addresses information and format see chapter 6 Installation des...

Page 97: ...vessel for easier identification on the panel This ID is not used in the Event log Example In the illustration the first valve is named Valve X45 To enter a vessel ID Press the entry field or the docu...

Page 98: ...ve defines if opened and or closed signals are connected for respective position valve If parameter is set to Active activities for the component is logged in the event log Alternatives Activated or N...

Page 99: ...ng 3 4 9Obe Column Content LPS number Each row indicate status for each LPS Power Measured power output for UV lamp powered by the LPS Lamp on Status Green On Grey Off Reignite Status Red Failure to i...

Page 100: ...erview 3 Detailed page descriptions Column Content Air temp fault Status Red Temperature in LPS is higher than 55 C Heatsink fault LPS internal heat protection tripped Fan fault LPS fan broken 50 Book...

Page 101: ...splayed when the AOT reactor is pressed in the flow chart The popup displays status values for the AOT reactor and its related sub components In manual mode login level Advanced operator or higher it...

Page 102: ...ication Grey Off Yellow Starting Green Started Sensor indications Status indication for AOT reactor sensors LS201 29 Level switch indicates if the AOT reactor is filled with water or not Status indica...

Page 103: ...the LPS status popup which gives an overview of status for UV lamps and LPSs LDC fan setpoint Fan rotation in percent of full effect Fan effect is based on need for cooling Heat exchanger valve Indica...

Page 104: ...by the authorized trained personnel operating the system Improper operation of this function could seriously damage the equipment and injure personnel 3 LPS Manual popObe The following information is...

Page 105: ...rey Not selectable 3 StartLPSBut Start all LPS and thereby all lamps for the AOT reactor Requires that the Manual mode button is pressed 3 StopLPSBut Stops all LPS and thereby all lamps for the AOT re...

Page 106: ...the AOT reactor selected in the AOT number field Fail safe 3 1 1 LPS active Displays if LPSs is active and powered on UV lamps can only be lit if an LPS is active When a critical alarm e g no water i...

Page 107: ...00 Control mode Displays current control mode Status indication Automatic Normal mode Power optimization is activated Manual If function button Manual is pressed it is possible to enter a value in the...

Page 108: ...re over the filter PT201 71 minus PT201 72 When the pressure reach the value set in parameter p305 a backflush is triggered Pressure Current pressure PT201 71 Inlet pressure PT201 72 Outlet pressure P...

Page 109: ...section Detailed process description 4 1 Log in Follow the steps below 1 Press the expand button on the Log in tab in the top right corner of the screen Result The log in menu is displayed 2 Press the...

Page 110: ...up is not displayed if the component feedback is integrated with the control system Result Cooling stops and ballasting starts 4 When desired amount of water has been processed press the function butt...

Page 111: ...s Open relevant valves and then press the button in the popup to confirm the action Note These valves are outside the PureBallast system control The popup is not displayed if the component feedback is...

Page 112: ...the function button Pause 2 Wait for the message Stop ballast water pump Stop the pump and then press the button in the popup to confirm the action Note This component is outside the PureBallast syste...

Page 113: ...ing of the lamps During heeling the yellow light under the Pause button is lit and the yellow light under the function button Ballast or Deballast is blinking 3 To resume the paused process Deactivate...

Page 114: ...are used 3 Wait for the message Close valves Close relevant valves and then press button in the popup to confirm the action Note These valves are outside the PureBallast system control The popup is n...

Page 115: ...gnal and by a blinking alarm icon 4 AlarmActive Alarm and warning Active but not acknowledged 4 AlarmAcknow Alarm and warning Acknowledged but still active Preparations and conditions If the alarm is...

Page 116: ...ng operation in the PureBallast system for example when a critical fault has been detected or to make the system deactivated currentless Control cabinet 3 Emergency stop Lamp drive cabinet 3 Emergency...

Page 117: ...for shut down is known If the reason is not known follow the instruction Attend to alarms Depending on how the system was shut down Manual on control cabinet Turn the main breaker 1 and acknowledge th...

Page 118: ...Closed default position Follow the steps below 1 Go to page 1 1 Overview or 1 4 CIP status 2 Press the button Manual function button Result The control system is set in manual mode 3 Press desired com...

Page 119: ...e D ANGER Manual start of the UV lamps is only allowed and possible when there is water in the AOT reactor indicated by level switch LS201 29 and the water temperature is below 60 C All necessary item...

Page 120: ...Green Started Yellow Starting 9 If desired the UV lamps can be dimmed manually Press the LPS status button in the AOT reactor popup Press the Manual output filed and enter desired percentage between...

Page 121: ...e left 3 Press the input field at the bottom 4 Use the keyboard to enter an ID Press Enter to finish Result The name is saved and visible in page 1 1 Overview and the popup 4 15 Export control system...

Page 122: ...the control system Intended to be used mainly by service technicians For specific information about logged events see section List of logged information on page 85 Preparations and conditions Events a...

Page 123: ...lds 5 Press one of the following function buttons Events Cert events or Alarms The Update export is only used when updating softwares Result The information is copied to the USB memory indicated by a...

Page 124: ...ll control system settings previously saved to a USB memory This includes parameters and settings for the trend pages 3 1 3 5 Preparations and conditions This operation requires login level Advanced o...

Page 125: ...for the main panel and the remote control panels optional Preparations and conditions This setting shall be done for all panels installed These instructions require login level AlfaLaval Port 1 must b...

Page 126: ...tion Set remote control panel communication to activate remote control panel 4 19 Set remote control panel communication Follow this instruction to connect remote control panels optional to the PLC Pr...

Page 127: ...s shall be entered with the same wording in all panels to be displayed in a correct way 6 Press the save diskette icon Result The information is saved and the popup is closed 7 Repeat step 4 7 to conn...

Page 128: ...hat the heartbeat signal is updated in both systems 006 and 077 Also check that values are read from the PureBallast system for example temperature address 116 and 117 This will confirm that the syste...

Page 129: ...ementation 2 Make sure that the command is received in page 4 5 Use the directory of addresses to see that the bit pattern is updated correctly 3 In the control panel restore all changed values after...

Page 130: ...Power request Press the Manual function button Result The control system is set in manual mode indicated by a green checkmark on the button 2 Press the hand button in the Request column for a row with...

Page 131: ...mation about new features changes in the software etc Preparations and conditions The following is needed A flash card with correct version of the PLC software A USB memory with HMI software Note that...

Page 132: ...n minus the Undershoot percentage set in parameter p111 During backflush the control valve is PID regulated based on input from the pressure transmitter PT201 16 to maintain stable pressure for effici...

Page 133: ...nt of control valve V201 8 is indicated by the blue line 1st backflush Parameter p166 is set to 0 30 But it takes too long time for V201 8 to get into position to create desired pressure 1 The curve s...

Page 134: ...4 26 PID calibrate system 4 Operating instructions 3 CalibExample 84 Book No 9010183 02 rev 2...

Page 135: ...which information that is saved in the log file The GPS stamp column indicates if the event is stamped with GPS position Y yes N no Event code Description GPS stamp 10 Operator command start Ballast i...

Page 136: ...mode Stop Deballast N 300 PureBallast is in mode CIP AOT x y z x y z units that has been subjected to CIP N 310 PureBallast is in mode E stop N 320 PureBallast has been powered off for x days y hrs z...

Page 137: ...s detected open Y 510 Additional external bypass 3 is detected closed Y 515 System bypass via remote interface detected open Y 520 AOT 1 UV sensor low level Y 530 AOT 2 UV sensor low level Y 540 AOT 3...

Page 138: ...X 1 Closed 0 Not closed Y 5021 Log box Valve V02 position change X 1 Open 0 Not open Y 5030 Log box Valve V03 position change X 1 Closed 0 Not closed Y 5031 Log box Valve V03 position change X 1 Open...

Page 139: ...box Valve V14 position change X 1 Closed 0 Not closed Y 5141 Log box Valve V14 position change X 1 Open 0 Not open Y 5150 Log box Valve V15 position change X 1 Closed 0 Not closed Y 5151 Log box Valv...

Page 140: ...5 1 Event log 5 List of logged information...

Page 141: ...itiated steps All steps are not valid for all installations 6 1 Standby mode Standby mode is the starting point of PureBallast Standby mode is active at system start up or when no other process is act...

Page 142: ...control system to open overboard outside PureBallast system Handled automatic if external component signal is enabled 3 Overboard valve opened by operator and confirmed in control system Handled autom...

Page 143: ...counter Accumulated water and CIP required Stop P403 1 booster pump for reactor cooling water if used Close 403 35 cooling water inlet Close V404 36 AOT reactor outlet cooling water When flow is esta...

Page 144: ...mp outside PureBallast system Handled automatic if external component signal is enabled 4 BW pump stopped by operator and confirmed in control system Component activities Open V404 36 AOT reactor outl...

Page 145: ...only needed if stop from pause mode Set V201 8 control valve to parameter set opening percent Close V201 32 filter outlet Delay the longes time between of p146 and p119 UV lamps are lit at 100 for 10...

Page 146: ...ard valve outside PureBallast system Handled automatic if external component signal is enabled 3 Overboard valve opened by operator and confirmed in control system Component activities Start P401 1 bo...

Page 147: ...g water inlet Close V404 36 AOT reactor outlet cooling water on running AOT reactors When flow is established Start automatic control of control valve V201 8 based on input from the flow meter After 2...

Page 148: ...outlet on running AOT reactors 5 Request from control system to start ballast water pump outside PureBallast system Handled automatic if external component signal is enabled 6 BW pump started by opera...

Page 149: ...m control system stop ballast water pump outside PureBallast system Handled automatic if external component signal is enabled 3 BW pump stopped by operator and confirmed in control system Automatic wi...

Page 150: ...led automatic if external component signal is enabled 3 Overboard valve opened by operator and confirmed in control system 6 4 2 Drain ballast water 1 Component activities in no specific order Open V4...

Page 151: ...P return valve Close V320 4 AOT reactor lower CIP return valve 6 4 4 Fresh water draining 1 Component activities Open V460 2 CIP drain valve Open V571 1 CIP deaeration valve Open V321 2 AOT reactor up...

Page 152: ...IP return valve Close V 321 4 CIP return valve Close V321 1 CIP outlet valve 6 4 7 Fresh water f lling 1 Component activities Open V571 1 CIP deaeration valve Open V310 6 CIP AOT reactor fresh water f...

Page 153: ...mode Operate components from the flow chart Tap a component to operate it from the displayed popup window The following components can be operated valves motors UV lamps etc digital output signals Ope...

Page 154: ......

Page 155: ...wise flow is selected on page 1 1 Overview or 1 2 AOT and flow selection There must be available power for the system If power management is integrated this will be done automatically If power managem...

Page 156: ...ed Take action to eliminate what has caused the alarm 4 If the alarm is caused by a faulty AOT module the ballast deballast process has to be restarted with another AOT according to the Perform ballas...

Page 157: ...following alternatives to decide time interval for the information to be copied Accept suggested default time interval in the Start and End fields Default start date is the oldest file in the system...

Page 158: ......

Page 159: ...Chapter 4 Parameters System manual PureBallast 3 0 Flow 1000 Book No 9010183 02 rev 2...

Page 160: ...AB SE 147 80 Tumba Sweden Telephone 46 8 530 650 00 Telefax 46 8 530 310 40 This publication or any part there of may not be reproduced or transmitted by any process or means without prior written per...

Page 161: ...age 5 1 Main parameters 1 10 2 5 Page 5 2 Main parameters 2 14 2 6 Page 5 3 AOT parameters 18 2 7 Page 5 4 Filter parameters 22 2 8 Page 5 5 CIP parameters 25 2 9 Page 5 6 Installation parameters 26 2...

Page 162: ......

Page 163: ...er contains information about parameters in the control system and flow transmitter It covers Parameter page descriptions Parameter lists including information about setting range default values etc B...

Page 164: ...1 Introduction...

Page 165: ...nstructions Parameters are valid for PLC software version V3 0 7 2 1 Setting parameters General non installation specific parameters are preset to function for all systems They must only be adjusted b...

Page 166: ...s section describes the principles for the control system parameters and the parameter pages Parameters are roughly sorted by area for example AOT reactor filter and remote interface but the sorting i...

Page 167: ...s and change setting press the blue button with the parameter ID A button pair is displayed 4 ParaIntervalSet Press the sign to display range Entered parameter value must be within defined setting ran...

Page 168: ...can only be changed by login level AlfaLaval ID Parameter De fault value Min Max Unit Description p100 High pressure shutdown trigger PT201 16 7 00 1 10 bar Setpoint for shut down due to high pressur...

Page 169: ...deballast valve V201 8 handles the automatic pressure and flow control This parameter defines minimum opening to secure an even flow without interruptions Min position during backflush is set in p312...

Page 170: ...ast Normal value 5 12 For details see p120 p122 V201 8 PID derivative gain 0 0 0 0 100 0N A Defines derivate gain Df value used for PID regulation of V201 8 during ballast and deballast Normal value 0...

Page 171: ...ntrol system will wait for confirmation signal from ISCS that the operation was performed Only used if parameter p127 is set to Activated Hardwire ranged or fixed p144 Timeout Start up ballast flow es...

Page 172: ...in bold can only be changed by login level AlfaLaval ID Parameter De fault value Min Max Unit Description p127 Power management Not used N A Drop list Defines if power management is used Alternatives...

Page 173: ...fines if a booster pump not part of Alfa Laval s scope of suppy is used to create sufficient cooling water flow to the AOT reactor Alternatives Activated or Not used p132 Remote interface via modubus...

Page 174: ...f an additional by pass valve is used The signal gives information if the valve is opened during process so that PureBallast is by passed Alternatives Activated or Not used p164 Additional by pass sig...

Page 175: ...0 sec Defines integral time If value used for PID regulation of V201 8 during backflush This parameter shall normally not be changed Normal value 5 12 p168 Pressure PID derivate gain 0 0 0 0 100 0 N...

Page 176: ...faLaval ID Parameter De fault value Min Max Unit Comment p200 Timeout AOT draining 2 1 10 min Time the control system will wait for confirmation that an AOT reactor is drained before an alarm is issue...

Page 177: ...full ballast or deballast starts Default value shall be used p211 UV lamp cooling time 120 30 300 sec Cooling time for UV lamps after ballast or deballast Default value shall be used p212 Timeout UV...

Page 178: ...TT401 2 2 0 0 5 5 0 C Accepted temperature change without effect on the fan p231 Cabinet temperature low threshold TT401 2 40 0 20 0 60 0 C Setpoint for LDC cooling fan regulation When the temperatur...

Page 179: ...amp effect based on actual transmittance in the AOT reactor This means that the lamps are lit to the degree needed for full treatment but not more Parameter p220 must be activated to activate this par...

Page 180: ...t value Min Max Unit Comment p301 High filter differential pressure warning trigger PT201 27 1 5 0 0 2 0 bar Setpoint for high pressure warning indicated by pressure transmitter PT201 27 1 5 bar 0 15...

Page 181: ...vation time 5 1 30 min Defines duration of filter preservation fresh water filling of filter after ballasting p308 Backflush cycle time 20 1 100 sec Defines duration of one filter backflush This param...

Page 182: ...essure PT201 27 is indicated in the filter popup This parameter shall normally not be changed but time can be increased to flatten the differential pressure curves p314 Filter Type 2 N A Drop list Def...

Page 183: ...dule set in page 5 5 CIP parameters 4 5 5 The following information is displayed Parameters in bold can only be changed by login level AlfaLaval ID Parameter De fault value Min Max Unit Comment p400 C...

Page 184: ...old can only be changed by login level AlfaLaval ID Parameter De fault value Min Max Unit Comment System name N A N A N A Possibility to enter a system name for the system for example Vessel name If t...

Page 185: ...cted for process If activated All AOT reactors without alarms will be automatically selected to enable operation in full capacity Activation disables the possibility to select a lowr flow before start...

Page 186: ...ines if the EX proof version of PureBallast is installed This affects both installation and control system Alternatives Activated or Not used p500 Log box Not used N A Drop list Defines if the log box...

Page 187: ...allast PLC and remote interface This page is only relevant if remote interface optional is used 4 5 7 The following information is displayed Parameters in bold can only be changed by login level AlfaL...

Page 188: ...atives 300 600 1200 2400 4800 9600 19200 38400 57600 115200 p702 Parity No parity N A Drop list Defines parity The parameter can be changed but it is not recommended Note that the information must be...

Page 189: ...tion for all systems They must only be adjusted by Alfa Laval if required by performance reasons or similar They are checked during preparations for commissioning and shall normally not be adjusted af...

Page 190: ...5 Press Padlock to unlock the menu 6 Press Forward until Main frequency is displayed 7 Check that the parameter is set to the same frequency as used on the vessel Ask the crew for information a To cha...

Page 191: ...ss Padlock b Press Change to change toggle the setting c Press Padlock to set the value Current output setting 14 Press Top up until Basic setting is displayed 15 Press Forward until Output is display...

Page 192: ...3 1 Check and set parameters 3 Flow transmitter parameters...

Page 193: ...itch 1 3 shall always be in position off Switch 4 8 is set to identify the individual LPS according to the table below Only position ON is indicated For empty cells in the table the switch shall be in...

Page 194: ...GER Switch off the main breaker on the LDC door The LPS has high voltage power 600 V inside and on the lamp power connector even when UV lamps are not lit The LDC contains a fan which can cause injury...

Page 195: ...Chapter 5 Alarms and faultfinding System manual PureBallast 3 0 Flow 1000 Book No 9010183 02 rev 2...

Page 196: ...AB SE 147 80 Tumba Sweden Telephone 46 8 530 650 00 Telefax 46 8 530 310 40 This publication or any part there of may not be reproduced or transmitted by any process or means without prior written per...

Page 197: ...wer supply LPS 48 2 2 1 List of alarms and status indications 48 2 3 Flow meter 49 2 3 1 Fault finding instruction 49 2 3 2 Check flow meter error list 50 2 3 3 List of alarms and problems 50 2 4 Leve...

Page 198: ......

Page 199: ...lutions for problems that may occur but that is not indicated by any system The chapter contains lists of alarms indicated by control system lamp power supply LPS flow meter with fault finding instruc...

Page 200: ...1 Introduction...

Page 201: ...ty component if applicable 2 Warning Warning The icon is displayed by the faulty component if applicable 4 AlarmActive Alarm and warning Active but not acknowledged The icon is displayed in the screen...

Page 202: ...ontrol system Note that AOT reactor number is indicated by x in the table instead of the actual AOT reactor number In the control system alarm text the actual AOT reactor number is stated for the AOT...

Page 203: ...ss See chapter 3 Operating instructions and control system description section Detailed process description Material is stocked after pressure transmitter PT201 16 i e in an AOT reactor Check the enti...

Page 204: ...it diagram to check the fuse setting adjust according to figures in circuit diagram if necessary and reset fuse 3 Use the circuit diagram to locate the component or find the reason that caused the fus...

Page 205: ...reason that caused the fuse trip and attend to it 4 Check cables to the component See Control cabinet Circuit diagram in chapter 6 Installation description and drawings 5 Check that all electrical co...

Page 206: ...em 7 B and 7 I in the general problems list on page See section Flow meter on page 49 Flow too low Increase flow Make sure the ballast water from the ballast pump is directed to PureBallast When OK th...

Page 207: ...ction Detailed process description If not check mechanical function of the valve and check that the cables to the component is according with the Control cabinet Circuit diagram Ballast water pump sto...

Page 208: ...ip and attend to it 5 Check that all electrical connections to actuator and sensors on the valve are OK and that the electrical wiring is not damaged Position sensor is not in correct position to sens...

Page 209: ...is according to requirements in chapter 6 Installation description and drawings section Connection list Pilot valve on actuator malfunction The red LED on pilot valve contact lights if opening signal...

Page 210: ...ing to figures in circuit diagram if necessary and reset fuse 5 Use the circuit diagram to locate the component or find the reason that caused the fuse trip and attend to it 6 Check that all electrica...

Page 211: ...imit switch GS212 31 Parameter N A Delay 15 sec Comment Shutdown of all steps except CIP The alarm does not prevent completion or start of CIP process See possible cause for A17 Ballast water pump giv...

Page 212: ...ated during CIP Stop button Trigger Stop button on control cabinet Parameter N A Delay None See A48 A50 System stop activated External stop button Trigger External stop button on control cabinet or si...

Page 213: ...inet to check the fuse setting adjust according to figures in circuit diagram if necessary and reset fuse A66 Additional bypass valve 1 is open Trigger External system Parameter p163 Delay 5 sec Comme...

Page 214: ...chapter 3 Operating instructions and control system description A71 Ballast water pump is not running Automatic stop Trigger Control system timer Parameter p141 Delay Set in parameter p141 Comment Fe...

Page 215: ...gement system integration Hint If problem persists see page 1 4 PureBallast power request to find which GRANTED signal that was interrupted during the ballast deballast process See possible cause for...

Page 216: ...tem page 4 1 System info Wrong network setting Check settings for each panel according to chapter 3 section Set control panel IP settings Check that the remote control panel is added in the main panel...

Page 217: ...ed to confirm two messages from the control panel during operation Confirm ballast pump started and Confirm overboard valve open 3 Restore these settings when the communication is working 4 Make sure...

Page 218: ...terface check mark on button If so press the Test mode button Requires login level Advanced operator 4 Check that the communication settings is OK according to instruction Set remote interface communi...

Page 219: ...er p160 Delay 5 sec Faulty electrical connection Check that the signal wiring is according to in chapter 6 Installation description and drawings section GPS signal integration and Control cabinet Inte...

Page 220: ...er during start up Check pump valves and other components involved in the sea water cooling system Parameter p202 not correctly set Check change parameter in control system page 5 3 AOT parameters W10...

Page 221: ...ansmitter TT201 33 error Parameter N A Delay Set in parameter p206 Signal missing or transmitter TT201 33 x malfunction 1 Check fuse F42 in LDC to see what circuit caused the fuse trip 2 Use the circu...

Page 222: ...to W107 AOT x LDC cooling water temp too high TT401 1 Trigger LDC temperature transmitter TT401 Parameter p214 Delay 15 sec Parameter p214 not correctly set in control system Check change parameter in...

Page 223: ...cess from the beginning Faulty connection to X20 module Check that all electrical connections are OK on X20 module and that the electrical wiring is not damaged Faulty X20 module Check component See s...

Page 224: ...se trip 2 Use the circuit diagram to check the fuse setting adjust according to figures in circuit diagram if necessary and reset fuse 3 Use the circuit diagram to locate the component or find the rea...

Page 225: ...res in circuit diagram if necessary and reset fuse 4 Use the circuit diagrams for the LDC and AOT reactor to locate the component or find the reason that caused the fuse trip and attend to it 5 Check...

Page 226: ...clogged 3 Restart the process from the beginning No fluid in AOT reactor x LS201 29 x is indicating dry condition 1 Check that valves V320 2 V320 4 x V321 4 and 321 2 x open and close correctly 2 Chec...

Page 227: ...vel switch electrically Too low level in CIP tank Refill the tank with CIP liquid See instruction Change and refill CIP liquid in chapter 7 Service manual Air in fluid The level switch indicates this...

Page 228: ...nction See W116 to troubleshoot the level switch electrically Fluid in AOT reactor x LS201 29 x is indicating wet condition Restart the process from the beginning Time set in parameter is lower than n...

Page 229: ...actor to locate the component or find the reason that caused the fuse trip and attend to it Check cables to the component See AOT Circuit diagram and Lamp drive cabinet LDC Circuit diagram in chapter...

Page 230: ...aulty fan Check electrical and mechanical problems and attend to W128 AOT x LDC cabinet fan alarm Q117 Delay 5 sec Faulty electrical connection Check that all electrical connections are OK and that th...

Page 231: ...awings Check that all electrical connections are OK on bus modules and that the electrical wiring is not damaged W131 AOT x UV system failure Too many failed lamps Trigger Lamp power supply Parameter...

Page 232: ...ually 3 Acknowledge alarm A137 in the control system Faulty pump ballast or booster pump or valve Check components Control that valves and pumps are functioning LDC has been powered off The LDC needs...

Page 233: ...in control system Start CIP process Low UV intensity in AOT reactor Check water It is also possible to fill the reactor with fresh water to rule out muddy water as reason for the warning Quartz sleeve...

Page 234: ...falls below 484 w m 2 Power is set to 100 for the AOT reactor and the flow is reduced Note Operation does not fulfill the type approval certificate Act according to ballast water plan Signal missing D...

Page 235: ...ow reduced Trigger AOT reactor Parameter p213 Delay None See chapter 2 System overview section Operation with broken UV lamp W160 AOT x No response from LDC AOT shutdown Trigger N A Parameter N A Dela...

Page 236: ...reactor s LDC Parameter N A Delay 20 sec Comment No LPS feedback when it is requested to star its lamp AOT reactor is deactivated Faulty LPS Check page 4 9 LPS power overview and LED indication on th...

Page 237: ...cause for A17 W180 LDC ring redundancy error Trigger LDC Parameter N A Delay None Faulty connection of signal cable Check that the power link LAN cable from the control cabinet in a loop to all LDCs...

Page 238: ...power supply LPS on page 48 Motor problem 1 Check that breaker on the filter junction box is on 2 Check that the motor is not overloaded and can rotate easily 3 Start the motor and check that the ope...

Page 239: ...Pressure transmitter PT201 27 on Boll filter Parameter p301 p314 Delay 2 sec Pressure transmitter PT201 27 does not work correctly Hint Pressure signal from PT201 27 is displayed on in the Filter popu...

Page 240: ...m deactivated in Standby Signal missing or component malfunction 1 Check fuse F43 in LDC to see which circuit that caused the fuse trip 2 Use the circuit diagram to check the fuse setting adjust accor...

Page 241: ...ackflush failed to start timeout Trigger Hydac filter Parameter p314 Delay 15 sec See W308 A315 Diff pressure too high Automatic shutdown Trigger Pressure transmitter on filter Parameter N A See W306...

Page 242: ...ndications 5 LPSledG LPS on and communication is functioning 5 LPSledG2 Flashes once per second when processor is running Flickering light during modbus communication 5 LPSledY Internal fault Possible...

Page 243: ...low transmitter Pending error list A list of the 9 most recent errors When an error is removed from the pending error list it is moved to and stored in the status log Status log list All errors are st...

Page 244: ...itter is replaced settings are downloaded automatically 2 3 2 Check f ow meter error list Follow this instruction to check the error list in the flow meter Buttons used 4FT_Topup 4FTLock 4FTChange 4FT...

Page 245: ...w sensor pipe empty Ensure that the flow sensor pipe is full Mini mum F60 Internal error Replace transmitter See chapter 7 Service manual section Flow meter No load on current output Check cables conn...

Page 246: ...High concentration of particles or fibers Increase time constant N A Incorrect installation Check installation P40 No Sensorprom unit install Sensorprom unit P44 CT Sensorprom unit Replace Sensorprom...

Page 247: ...A Clogged sensor electrodes in sensor tube Dismount sensor tube and clean 4 sensor electrodes 7 J Negative flow is indicated N A Flow meter is mounted the wrong way round Parameter Flow direction is...

Page 248: ...ngs Red Blinking Error Internal sensor error or sensor corroded Replace the component Red Steady Error Overload or short circuit in load circuit Rectify the short circuit Reduce maximum load current t...

Page 249: ...fferent status indications on the X20 modules Alarms and status are indicated by LED s on the module All modules are identified on the front for example X20 DO 6529 in the illustration below To the ri...

Page 250: ...ive cabinet AI4622 Analogue input Lamp drive cabinet AT4222 Temperature input module Lamp drive cabinet BC0083 Bus controller power link Lamp drive cabinet CS1030 Interface module Lamp drive cabinet I...

Page 251: ...ower supply is overloaded I O supply too low For PS9400 Input voltage for the X2X bus supply too low e Red On Error or reset state r e Red Green Red steady Green single flashes Invalid firmware Off No...

Page 252: ...Module BC0083 Light Color Description On Link to the remote station is established L A IF1 L A IF2 Green Blinking On and Ethernet activity present on the bus On Bus controller error Failed Ethernet f...

Page 253: ...s controller is normally configured by the manager A command POWERLINK V2 or setting the data valid flag in the output data POWERLINK V1 then switches the state to READY_TO_OPERATE triple flash Green...

Page 254: ...ower supply OK DC OK Red On Backup battery is empty Module IF1082 2 The status error light is a green red dual LED The interface can be operated in two moedes Either in Powerlink V mode or as an Ether...

Page 255: ...dule DIF371 Light Green Red Description Off Off Module not supplied check fuse Single flash Off Reset mode Blink ing Off Prepoerational mode On Off Run mode Off Module not supplied or everything is OK...

Page 256: ...2 5 I O system and X20 modules 2 List of alarms and warnings...

Page 257: ...3 List of problems and solutions This section contains problems that can occur but is not indicated by an alarm 3 1 General problems Book No 9010183 02 rev 2 63...

Page 258: ...agram if necessary and reset fuse 3 Use the circuit diagram to locate the component or find the reason that caused the fuse trip and attend to it Fuse F41 in control cabinet tripped 1 Check fuse F41 i...

Page 259: ...m version This is visible in control system page 4 1 System info 1 B Control panel is not displaying a normal page HMI software problem Re load the HMI software according to the software Release note...

Page 260: ...s set for the remote control panel See chapter 3 Operating instructions and control system description section Set remote control panel communication Disconnected from Communication is broken between...

Page 261: ...3 List of problems and solutions 3 2 Filter 3 2 Filter Book No 9010183 02 rev 2 67...

Page 262: ...sure transmitters PT201 71 and PT201 72 Hydac may be faulty Valves for air pressure to valve V309 1 are closed Open the valve ball cock connected to V309 1 The filter house is not properly deaerated D...

Page 263: ...3 List of problems and solutions 3 3 CIP 3 3 CIP Book No 9010183 02 rev 2 69...

Page 264: ...P tank CIP pump pipes or AOT reactor Locate leakage and attend to Insufficient pump capacity P321 5 1 Increase airflow to the pump to increase pump capacity with the manual valve under the valve block...

Page 265: ...d Valve balls are blocked or damaged Examine the pump and attend to problem 6 G Bad flow or pressure in CIP pump Pressure fall in incoming air Suction or air connection blocked Muffler is blocked Air...

Page 266: ...3 4 Valve V201 8 3 List of problems and solutions 3 4 Valve V201 8 72 Book No 9010183 02 rev 2...

Page 267: ...r position Faulty signal Check input signal to proportional valve Check I P output 8 B Signal change results in actuator running to end positions Connection or signal problem Check coupling between pr...

Page 268: ......

Page 269: ...Chapter 6 Installation description and drawings System manual PureBallast 3 0 Flow 1000 Book No 9010183 02 rev 2...

Page 270: ...AB SE 147 80 Tumba Sweden Telephone 46 8 530 650 00 Telefax 46 8 530 310 40 This publication or any part there of may not be reproduced or transmitted by any process or means without prior written per...

Page 271: ...ditions 17 4 1 1 Safety information 17 4 1 2 General installation requirements 17 4 1 3 Installation of components supplied by shipyard 18 4 2 AOT reactor 18 4 3 Filter 19 4 4 CIP module 20 4 5 Cabine...

Page 272: ...cation CIP liquid 69 7 3 Dimension drawings including technical data 70 7 3 1 AOT reactor Dimension drawing 70 7 3 2 Filter Dimension drawing 71 7 3 3 CIP module Dimension drawing 2 pages 72 7 3 4 Flo...

Page 273: ...ble list 136 7 4 7 AOT reactor Interconnection diagram 2 pages 137 7 4 8 AOT reactor Circuit diagram 3 pages 139 7 4 9 AOT reactor Cable list 142 7 4 10 AOT reactor and LDC Lamp power cable 143 8 Shut...

Page 274: ......

Page 275: ...t how the PureBallast system is to be installed and drawings The information is presented as installation guidelines per component relevant standards and drawings The chapter is opened with a summary...

Page 276: ...1 Introduction...

Page 277: ...ions only used by on some vessels Data Value Flange standard EN or JIS _______________ Main valve and piping Dimension ________________ Control valve 201 8 Dimension ________________ Bypass valve V212...

Page 278: ...2 Ship specific information...

Page 279: ...n PureBallast Sea water Used for cooling UV lamps in the AOT reactor during start up LT low temperature fresh water Used for cooling the lamp drive cabinet LDC during operation Fresh water Used for fl...

Page 280: ...4 IP67 See dimensional drawing for respective component in section Drawings Encapsulated components for example in the control cabinet can have lower classification Working pressure PureBallast system...

Page 281: ...be filled to max 250 Flow transmitter Measures weight etc See dimensional drawing on 74 Measures weight etc See section Dimension drawings including technical data on page 70 Type See data for differ...

Page 282: ...not included The pressure drop over the filter fluctuates between approximately 0 2 0 85 bar depending on dirt load in the filter The differential pressure over the filter is monitored by one pressure...

Page 283: ...flow goes through the filter and AOT reactor and the backflush discharge flow goes through the filter and pipe 309 A pressure calculation must be done to secure sufficient backflush flow in pipe 309 a...

Page 284: ...e drop must be calculated according to the formula below pfilter inlet 201 1 0 bar p309 Enter this value in parameter p304 Required pressure to start backflush in the control system page 5 4 Filter pa...

Page 285: ...allation must be done by a fully trained professional installer Damages related to transport and installation should be recorded 4 1 2 General installation requirements The following requirements are...

Page 286: ...ns sizes etc Electrical drawings detailed electric information circuit diagrams cable lists etc 4 1 3 Installation of components supplied by shipyard Additional equipment not part of Alfa Laval s scop...

Page 287: ...ng point until the units lower part is completely secured to the foundation and inlet flange No fixtures should be attached to the reactor housing by welding since this will damage or distort the reac...

Page 288: ...abinets and cables Follow the guidelines below when installing cabinets and cables NOTE System interfaces optional must be integrated according to section System interfaces on page remote control pane...

Page 289: ...he cabinet Cables can be lead to the cabinet either from the floor or from the side of of the cabinet depending on which is most convenient If needed the location of the cable gland cassette and the c...

Page 290: ...l of the valve and PureBallast control system to indicate valve position See Control cabinet Interconnection diagram on page 92 If PureBallast can be bypassed using other valves apart from V212 31 sta...

Page 291: ...flow direction see drawing on page 84 Flanges for connecting the sampling devices must be installed before the pipe is coated 4 9 Air supply Follow the guidelines below Components shall be connected...

Page 292: ...4 9 Air supply 4 Installation guidelines...

Page 293: ...be of Ethernet type One network switch and a 1 5 meter Ethernet cable is delivered with each remote control panel If more remote control panels are to be installed than there are free fiber ports in...

Page 294: ...tem interfaces Communication settings must be done according to instruction in chapter 3 Operating instructions and control system description section Set control panel IP address and Set remote contr...

Page 295: ...e done according to chapter 3 Operating instructions and control system description section Set remote interface communication Parameter p132 and p128 must be set in the control system After installat...

Page 296: ...73 14 Values for an address is written as Address Value for example 015 125 Bits are the Signal reference number Bits are right aligned in the table Function Name of the function The name corresponds...

Page 297: ...rocess It shall always be possible to send this command Bit 4 Pause Command Pause ongoing process Condition Only possible during full ballast 042 2 and full deballast 042 9 Bit 5 Manual backflush Filt...

Page 298: ...capacity is lower than the total capacity of installed AOT reactors defined in parameter p315 In this case current max flow will be reduced to this flow by PureBallast The reduced will be sent to add...

Page 299: ...reBallast is integrated with the vessel s power management system Condition Response to address 045 0 3 Signal shall be high until signal 046 0 3 goes high Note that it is possible for the vessel s po...

Page 300: ...003 after applied by address 001 7 Alternative response to parameter p131 Automatic selection of AOT reactors if activated in control panel Note that PureBallast can respond with a lower number of AOT...

Page 301: ...since 1970 01 01 00 00 to actual date and time 058 Current time Hi 1 2 Value Seconds since 1970 01 01 00 00 in combination with address 057 059 Remaining time for CIP hours 1 3 Value Total estimated...

Page 302: ...pressure is 0 34 bar 065 Filter outlet pressure V201 72 Filter popup Value Filter differential pressure indicated by PT201 72 Condition The value sent from PureBallast must be multiplied by 0 01 befor...

Page 303: ...command is executed Response to command from ISCS on address 001 2 Bit 3 Stop accepted Status Confirmation from PureBallast that requested command is executed Response to command from ISCS on address...

Page 304: ...common warning Functions in the same way as hardwired external signal Common warning Note If common warnings issued when there already is an active warning this signal already high PureBallast will l...

Page 305: ...p deballast 12 Increasing deballast flow capacity 13 Decreasing deballast flow capacity 14 AOT reactor drain 1 Sea water 15 AOT reactor fill 1 Fresh water 16 AOT reactor drain 2 Fresh water 17 CIP 18...

Page 306: ...nd drawings section Power management Power request to power management system Bit 0 4 Power running 1 4 1 4 Response to address 005 0 4 Bit 1 3 Power running for the number of AOT reactors used in ope...

Page 307: ...tatus Address value 1 Open PureBallast bypassed 0 Closed Bit 2 External bypass nr 2 Status Address value 1 Open PureBallast bypassed 0 Closed Bit 3 External bypass nr 3 Status Address value 1 Open Pur...

Page 308: ...rm IDs refer to alarms described in chapter 5 Alarms and faultfinding where texts to be displayed in ISCS can be found Example If data at address 40902 is 000010000000100 this means that alarm W04 and...

Page 309: ...rms 900 Common warnings 901 Main 1 902 Main 2 903 Main 3 904 Filter 907 6 Logbox Logbox A14 A75 W314 7 A17 A77 A315 8 A23 A79 W500 9 A29 W80 10 A33 W82 11 A35 W83 12 W40 A91 13 A48 W92 14 A49 A93 15 A...

Page 310: ...ription Bit 110 120 130 AOT status AOT reactor popup Bit 0 AOT Stopped AOT popup Status AOT reactor stopped Bit 1 AOT ready 1 2 Status AOT reactor is ready which means that there exist no critical ala...

Page 311: ...TS201 60 Status 1 OK temp within limit 0 Not OK temp exceeded limit Bit 2 V201 19 Status Address value 1 Open 0 Closed Bit 3 V201 20 Status Address value 1 Open 0 Closed Bit 4 V404 36 Status Address v...

Page 312: ...ir temperature AOT popup Value LDC air temperature in cabinet indicated by TT401 2 Condition See 114 117 127 137 UV intensity AOT popup UV intensity in AOT reactor indicated by QT201 50 118 128 138 Po...

Page 313: ...gration It is possible to connect the PureBallast control system to the vessel s power management system or ISCS The purpose is to automatically handle power request from PureBallast to secure that en...

Page 314: ...re lit The control system confirms this by sending back a power running signal to confirm that the power is used 5 When the process is stopped from the control system the power running signal is deact...

Page 315: ...erminal 55 56 101 5 3 3 Power management installation The signals are hardwired and shall be connected to corresponding terminals same ID in the control cabinet according to Control cabinet Interconne...

Page 316: ...stem If extra buttons not part of AL scope of supply to stop PureBallast are desired on board The power is still on How Open circuit System stop command Must be connected via hardwire W118 Heeling mod...

Page 317: ...ing Request Open overboard valves Output What Output signal from PureBallast to request opening of relevant valves not operated by PureBallast After process is stopped the signal goes low to request t...

Page 318: ...ct the cables Input signals Chosen input signals must be connected from the control cabinet according to Control cabinet Interconnection diagram on page 92 Output signals Chosen output signals must be...

Page 319: ...5 System interfaces 5 5 GPS signal installation 6 GPS Book No 9010183 02 rev 2 51...

Page 320: ...5 5 GPS signal installation 5 System interfaces...

Page 321: ...PureBallast must be well flushed to avoid that debris harm the filter and AOT reactor quartz sleeves All ballast water tanks must be well cleaned before PureBallast is tested or put into operation Thi...

Page 322: ...6 Start up procedures...

Page 323: ...rmation for system layout pipes components electricity air and water Dimension drawing detailed component information dimensions sizes etc Electrical drawings detailed electric information circuit dia...

Page 324: ...1 Graphic symbols used in drawings 7 Drawings 7 1 Graphic symbols used in drawings Symbols used in drawings are according to ISO 14617 Below a guiding extract is shown 573644 56 Book No 9010183 02 rev...

Page 325: ...7 Drawings 7 2 General drawings 7 2 General drawings 7 2 1 Flow chart 9007243 Book No 9010183 02 rev 2 57...

Page 326: ...essure 6 bar 0 6 MPa Ref figure Pressure and pressure drop after the table Q201 1 V201 2 Sampling device Valve optional Ref drawing 590066 on page 84 Q201 2 V201 25 As above V201 3 V201 9 V201 32 V212...

Page 327: ...drawing 9006983 201 Filter inlet outlet Ref filter connections drawing on page 71 309 Backflush water Sea water Backflush range m3 h 60 120 Intermittent approx 40 sec during backflush Ref figure Press...

Page 328: ...Cooling capacity 5 0 kW Working pressure 1 10 bar 0 1 1 0 MPa Pressure drop 0 15 bar 15 kPa Min flow 1 5 m h 1 5 m3 h each LDC 38 C SV401 51 Valve Ref LDC dimension drawing on page 87 402 Cooling wat...

Page 329: ...us reactor modue Sea water fresh water CIP liquid P321 5 Pump Ref CIP module dimension drawing on page 72 Diaphragm pump pneumatic V321 1 V321 4 Valve 460 1 Drain Reactor Sea water fresh water Normall...

Page 330: ...nt air Ref 595208 on page 66 Required pressure 5 5 8 0 bar Max consumption During ballast and deballast operation Max 30 NL min Consumption continuous max 30 NL min peak load 0 6 Nm3 min during CIP se...

Page 331: ...85 bar Normal operation 0 85 bar Filter backflushing sequence triggered pAOT AOT reactor pressure drop dynamic and static pressure pf lter inlet 1 0 bar p309 Required pressure to establish effective...

Page 332: ...7 2 General drawings 7 Drawings 7 2 3 Electrical system layout 2 pages 9005353_Page_1 64 Book No 9010183 02 rev 2...

Page 333: ...7 Drawings 7 2 General drawings 9005353_Page_2 Book No 9010183 02 rev 2 65...

Page 334: ...7 2 General drawings 7 Drawings 7 2 4 Air distribution 9010001 66 Book No 9010183 02 rev 2...

Page 335: ...7 Drawings 7 2 General drawings 7 2 5 Quality specif cation Compressed air 553407 Book No 9010183 02 rev 2 67...

Page 336: ...7 2 General drawings 7 Drawings 7 2 6 Quality specif cation Water 590773 68 Book No 9010183 02 rev 2...

Page 337: ...7 Drawings 7 2 General drawings 7 2 7 Quality specif cation CIP liquid 594956 Book No 9010183 02 rev 2 69...

Page 338: ...7 3 Dimension drawings including technical data 7 Drawings 7 3 Dimension drawings including technical data 7 3 1 AOT reactor Dimension drawing 9003516 70 Book No 9010183 02 rev 2...

Page 339: ...7 Drawings 7 3 Dimension drawings including technical data 7 3 2 Filter Dimension drawing 9006983 Book No 9010183 02 rev 2 71...

Page 340: ...7 3 Dimension drawings including technical data 7 Drawings 7 3 3 CIP module Dimension drawing 2 pages 9004714_p1 72 Book No 9010183 02 rev 2...

Page 341: ...7 Drawings 7 3 Dimension drawings including technical data 9004714_p2 Book No 9010183 02 rev 2 73...

Page 342: ...7 3 Dimension drawings including technical data 7 Drawings 7 3 4 Flow transmitter FIT201 1 Dimension drawing 586502 74 Book No 9010183 02 rev 2...

Page 343: ...7 Drawings 7 3 Dimension drawings including technical data 7 3 5 Pressure monitoring device Incl PT201 16 PI201 18 RV201 and 201 15 Dimension drawing 9007999 Book No 9010183 02 rev 2 75...

Page 344: ...7 3 Dimension drawings including technical data 7 Drawings 7 3 6 Control valve V201 8 Dimension drawing Two alternative valves exists 9007182 76 Book No 9010183 02 rev 2...

Page 345: ...7 Drawings 7 3 Dimension drawings including technical data 9008467 Book No 9010183 02 rev 2 77...

Page 346: ...7 3 Dimension drawings including technical data 7 Drawings 7 3 7 Valve V201 3 and V201 9 Dimension drawing Two alternative valves exists 9007178 78 Book No 9010183 02 rev 2...

Page 347: ...7 Drawings 7 3 Dimension drawings including technical data 9008463 Book No 9010183 02 rev 2 79...

Page 348: ...7 3 Dimension drawings including technical data 7 Drawings 7 3 8 Valve V201 32 and V403 35 Dimension drawing Two alternative valves exists for V201 32 9007180 80 Book No 9010183 02 rev 2...

Page 349: ...7 Drawings 7 3 Dimension drawings including technical data 9008465 Book No 9010183 02 rev 2 81...

Page 350: ...7 3 Dimension drawings including technical data 7 Drawings 7 3 9 Valve V212 31 Dimension drawing Optional in scope of supply Two alternative valves exists 9007176 82 Book No 9010183 02 rev 2...

Page 351: ...7 Drawings 7 3 Dimension drawings including technical data 9008461 Book No 9010183 02 rev 2 83...

Page 352: ...7 3 Dimension drawings including technical data 7 Drawings 7 3 10 Sampling device Q201 1 and Q201 2 Dimension drawing 3 pages Optional in scope of supply 590066 1 84 Book No 9010183 02 rev 2...

Page 353: ...7 Drawings 7 3 Dimension drawings including technical data 590066 2 Book No 9010183 02 rev 2 85...

Page 354: ...7 3 Dimension drawings including technical data 7 Drawings 590066 3 86 Book No 9010183 02 rev 2...

Page 355: ...7 Drawings 7 3 Dimension drawings including technical data 7 3 11 Lamp drive cabinet LDC Dimension drawing 9005331 Book No 9010183 02 rev 2 87...

Page 356: ...7 3 Dimension drawings including technical data 7 Drawings 7 3 12 Control cabinet Dimension drawing 9005261_p1 88 Book No 9010183 02 rev 2...

Page 357: ...7 Drawings 7 3 Dimension drawings including technical data 9005261_p2 Book No 9010183 02 rev 2 89...

Page 358: ...7 3 Dimension drawings including technical data 7 Drawings 7 3 13 Control panel Dimension drawing 2 pages 595261_p1 90 Book No 9010183 02 rev 2...

Page 359: ...7 Drawings 7 3 Dimension drawings including technical data 595261_p2 Book No 9010183 02 rev 2 91...

Page 360: ...7 4 Electrical drawings 7 Drawings 7 4 Electrical drawings 7 4 1 Control cabinet Interconnection diagram 7 pages 92 Book No 9010183 02 rev 2...

Page 361: ...7 Drawings 7 4 Electrical drawings 9005343_Page_23 Book No 9010183 02 rev 2 93...

Page 362: ...7 4 Electrical drawings 7 Drawings 9005343_Page_24 94 Book No 9010183 02 rev 2...

Page 363: ...7 Drawings 7 4 Electrical drawings 9005343_Page_25 Book No 9010183 02 rev 2 95...

Page 364: ...7 4 Electrical drawings 7 Drawings 9005343_Page_26 96 Book No 9010183 02 rev 2...

Page 365: ...7 Drawings 7 4 Electrical drawings 9005343_Page_27 Book No 9010183 02 rev 2 97...

Page 366: ...7 4 Electrical drawings 7 Drawings 9005343_Page_28 98 Book No 9010183 02 rev 2...

Page 367: ...7 Drawings 7 4 Electrical drawings 7 4 2 Control cabinet Circuit diagram 20 pages 9005343_Page_01 Book No 9010183 02 rev 2 99...

Page 368: ...7 4 Electrical drawings 7 Drawings 9005343_Page_02 100 Book No 9010183 02 rev 2...

Page 369: ...7 Drawings 7 4 Electrical drawings 9005343_Page_03 Book No 9010183 02 rev 2 101...

Page 370: ...7 4 Electrical drawings 7 Drawings 9005343_Page_04 102 Book No 9010183 02 rev 2...

Page 371: ...7 Drawings 7 4 Electrical drawings 9005343_Page_05 Book No 9010183 02 rev 2 103...

Page 372: ...7 4 Electrical drawings 7 Drawings 9005343_Page_06 104 Book No 9010183 02 rev 2...

Page 373: ...7 Drawings 7 4 Electrical drawings 9005343_Page_07 Book No 9010183 02 rev 2 105...

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Page 386: ...7 4 Electrical drawings 7 Drawings 9005343_Page_20 118 Book No 9010183 02 rev 2...

Page 387: ...7 Drawings 7 4 Electrical drawings 7 4 3 Control cabinet Cable list 9005343_Page_29 Book No 9010183 02 rev 2 119...

Page 388: ...7 4 Electrical drawings 7 Drawings 7 4 4 Lamp Drive Cabinet LDC Interconnection diagram 2 pages 9005345_Page_16 120 Book No 9010183 02 rev 2...

Page 389: ...7 Drawings 7 4 Electrical drawings 9005345_Page_17 Book No 9010183 02 rev 2 121...

Page 390: ...7 4 Electrical drawings 7 Drawings 7 4 5 Lamp Drive Cabinet LDC Circuit diagram 14 pages 9005345_Page_01 122 Book No 9010183 02 rev 2...

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Page 404: ...7 4 Electrical drawings 7 Drawings 7 4 6 Lamp Drive Cabinet LDC Cable list 9005345_Page_18 136 Book No 9010183 02 rev 2...

Page 405: ...7 Drawings 7 4 Electrical drawings 7 4 7 AOT reactor Interconnection diagram 2 pages 9005379_Page_5 Book No 9010183 02 rev 2 137...

Page 406: ...7 4 Electrical drawings 7 Drawings 9005379_Page_6 138 Book No 9010183 02 rev 2...

Page 407: ...7 Drawings 7 4 Electrical drawings 7 4 8 AOT reactor Circuit diagram 3 pages 9005379_Page_1 Book No 9010183 02 rev 2 139...

Page 408: ...7 4 Electrical drawings 7 Drawings 9005379_Page_2 140 Book No 9010183 02 rev 2...

Page 409: ...7 Drawings 7 4 Electrical drawings 9005379_Page_3 Book No 9010183 02 rev 2 141...

Page 410: ...7 4 Electrical drawings 7 Drawings 7 4 9 AOT reactor Cable list 9005379_Page_7 142 Book No 9010183 02 rev 2...

Page 411: ...7 Drawings 7 4 Electrical drawings 7 4 10 AOT reactor and LDC Lamp power cable 9007280 Book No 9010183 02 rev 2 143...

Page 412: ...7 4 Electrical drawings 7 Drawings...

Page 413: ...lange to prevent fluid to enter the section Pipe connection 403 404 7 Drain all water from the LDC heatexchangers Leave the drains open afterwards disconnect hoses Shut off the main valves for the coo...

Page 414: ...plastic cover Change the battery in the control panel If not the stored log information can be lost during storage Put all pneumatic valves in open position Every 3 months operate each valve by close...

Page 415: ...stored inside the control cabinet Use this report to the re commissioning of the PureBallast system 2 Clean away the anti rust oil with a solvent for example white spirit 3 Assemble items that have b...

Page 416: ...8 4 Start up after shutdown 8 Shutdown and storage...

Page 417: ...em is stored before installation make sure to store the components according to the Shutdown and storage section 9 2 Lifting instructions This section describes how to lift PureBallasts components Pre...

Page 418: ...9 2 Lifting instructions 9 Delivery and transport information 9 2 1 AOT reactor Weight of AOT reactor empty 330 kg L 75 cm 6 AOT Lift 150 Book No 9010183 02 rev 2...

Page 419: ...n flanges 980 kg A 103 cm 6 FilterLift 9 2 2 1 Raise and lift f lter Follow the instruction to raise the filter to standing position and to lift it for transportation 1 When the filter is resting in t...

Page 420: ...2 Use a lifting gear to raise the filter to upright position Use the bottom filter legs as turning point 3 When the filter is in upright position Attach a 3 string round sling to all three lifting bol...

Page 421: ...9 Delivery and transport information 9 2 Lifting instructions 9 2 3 CIP module 6 CIP Lift new 9004908 Book No 9010183 02 rev 2 153...

Page 422: ...2 Lifting instructions 9 Delivery and transport information 9 2 4 Cabinets Use intended lifting attachment at the top of the cabinet 6 CabinetLift Example Control cabinet 154 Book No 9010183 02 rev 2...

Page 423: ...Chapter 7 Service manual System manual PureBallast 3 0 Flow 1000 Book No 9010183 02 rev 2...

Page 424: ...AB SE 147 80 Tumba Sweden Telephone 46 8 530 650 00 Telefax 46 8 530 310 40 This publication or any part there of may not be reproduced or transmitted by any process or means without prior written per...

Page 425: ...s manually 19 3 1 Open and close valves manually CIP valves 19 3 2 Open and close valves manually V201 3 V201 9 and V201 8 19 3 3 Lock valve in closed position 20 3 4 Unlock valve 21 4 AOT reactor 23...

Page 426: ...Repair CIP pump 42 6 2 1 Clean CIP pump 42 6 2 2 Disassemble CIP pump 43 6 2 3 Assemble CIP pump 44 6 3 Test CIP pump 45 6 4 Repair junction box and valve blocks 45 6 5 Repair valve block 45 6 5 1 Cha...

Page 427: ...alve on actuator 62 8 9 Adjust valve end position 63 8 10 Adjust valve traveling speed 64 8 11 Calibrate positioner on V201 8 66 9 Ball valve 69 9 1 Replace seals in ball valve 69 10 Level switch 71 1...

Page 428: ...ontrol panel 79 13 2 Mount and connect network switch for remote control panel retrof t 81 14 Control cabinet and lamp drive cabinet LDC 83 14 1 Disassemble and assemble I O system 83 14 2 Cable gland...

Page 429: ...This is required by the ballast water convention It is therefore recommended that the activities in the maintenance and callibration schedules below are entered in the vessel s general maintenance sys...

Page 430: ...1 1 Preparations and conditions 1 Introduction...

Page 431: ...parts catalogue for service kit Check UV lamps for leakage Once a year See Disassemble quartz sleeve See Spare parts catalogue for service kit AOT reactor Replacement of UV lamps Recommended to change...

Page 432: ...been inactive for over one year See Refill CIP liquid CIP liquid Control of stored CIP liquid Visual inspection after three years See Preparations and conditions under Change and refill CIP liquid in...

Page 433: ...eter close to the flow meter 2 Establish flow in the system 3 Compare value indicated in control system and measure equipment Pressure transmitters Filter PT201 71 PT201 72 and PT309 2 Pressure transm...

Page 434: ...e the calibration is performed Temperature transmitter in LDC TT401 Place a calibrated thermometer inside the cabinet and compare after 30 minutes 2 2 Serial number information This section describes...

Page 435: ...the level switch is faulty the following information shall be stated PureBallast serial number Level switch serial number and the serial number for the AOT reactor on which the level switch is instal...

Page 436: ...of the serial number plate per component PureBallast water treatment system Serial number for the complete PureBallast system Placing On the right hand side gable of the control cabinet 7 PB 591098_S...

Page 437: ...of the filter as indicated in the illustration 7 FilterSnr Hydac Electrical cabinets Including breakers Placing At the inside of the door illustration shows control cabinet Control cabinet Lamp drive...

Page 438: ...ial number Version is stated on the serial number plate Placing At the front of each LPS 7 LDC sernr Valves and actuators Serial number plate for various valves are placed at the side of the actuator...

Page 439: ...transmitter and flow sensor Placing At the side of the pipe as indicated in the illustration NOTE The f ow transmitter and f ow sensor have individual serial numbers But it is suff cient to state the...

Page 440: ...2 3 Placing of serial numbers 2 Maintenance schedule...

Page 441: ...ton operates the inner hose under the valve block and vice versa Also see the sticker under the valve block 2 Press the button on the valve body with a screw driver to operate the valve 3 2 Open and c...

Page 442: ...d position from the control system Control the position indicator to make sure The yellow position indicator is in line with the valve throttle indicating open when the position indicator is in line w...

Page 443: ...ed Follow the steps below 1 Disconnect all power and compressed air Verify that the valve is not under pressure 2 Open the padlock 2 on the actuator and remove the safety cover 1 from the bolts 3 4 7...

Page 444: ...3 4 Unlock valve 3 Operate valves manually 7 Slide the safety cover in position over the end stop bolts Lock the safety cover with the pad lock 22 Book No 9010183 02 rev 2...

Page 445: ...ng UV lamps and quartz glass sleeves UV lamps contain a small amount of mercury less than 0 2 grams per lamp and must be handled and disposed of with care Used lamps UV can be handled and disposed of...

Page 446: ...age and disposal Mark cases with used UV lamps accordingly so that they will not be mistaken for new lamps 4 2 Replace UV lamp and quartz sleeve 7 AOTexploded2 AOT reactor exploded principle 1 Cap 2 C...

Page 447: ...w the steps below 1 Unscrew the cap nuts 2 holding the caps 1 There is one nut on each side of the AOT reactor per UV lamp If required use a screwdriver on the nut gently tapping with a hammer to rele...

Page 448: ...is not broken To disassemble the quartz sleeves see the instruction Disassemble the quartz sleeve 5 If the quartz sleeves is not broken mount the new UV lamp according to the instruction Assemble UV...

Page 449: ...he glass socket on the other side 7 Remove the O rings 8 on both sides The O rings are firmly stuck in their seat and will be damaged during removal but shall be replaced at assembly Use an angled or...

Page 450: ...ce the Allen screws 6 are evenly entered carefully tighten them evenly to a torque of 7 Nm 5 Mount the second glass socket 6 Connect the compressed air 7 Follow the instruction Check for leaks after q...

Page 451: ...o ensure good electric connection no rust burning or fading on the connectors Reconnect the two cable connectors for the UV lamp 7UVlampConnection 6 Mount the UV lamp caps and tighten the cap nut at b...

Page 452: ...AOT reactor to see if there are any dirt or larger particles If so remove Note Be careful not to break the quartz sleeves 3 Check the sealing Replace if necessary 4 Reassemble when done 4 4 Dismount...

Page 453: ...the bottom of the LPS and the signal cable connector at the top 2 Loosen the nuts at the bottom 1 and the top 2 of the two rods holding the LPS If necessary loosen nuts for adjacent LPS NOTE Make sure...

Page 454: ...the AOT reactor make sure that there is water in the AOT reactor Follow the steps below 1 Make sure that the AOT reactor breaker is switched off 2 Check that there is water in the AOT reactor s LS201...

Page 455: ...fter maintenance if dismounted Disconnect the power to the filter using the main switch on the filter cabinet Shut off the air supply to the filter Depressurize the filter f Alternative 1 Open the val...

Page 456: ...Filter cover 3 Motor 4 Protective hood 5 Valve connection plate 6 Drive shaft 7 Gasket 8 Retaining plate 9 Locking pin 10 Gasket 11 Filter candle 12 Hole for locking pin 13 Lid for anode 14 Drain pipe...

Page 457: ...tion between the filter cover retaining plate and housing 2 Remove the filter cover 2 by lifting it using the ring bolts 3 Remove the gasket 7 on the retaining plate 8 4 Lift the retaining plate Four...

Page 458: ...sket 7 on the retaining plate Make sure to fit the gasket to the locking pin 7 Carefully lower the filter cover 2 onto the retaining plate NOTE The filter cover must be level when lowered to the housi...

Page 459: ...of 100 cm and reduce to 50 cm which is the minimum distance The water must not be warmer than 60 C Note If a high pressure cleaner is used the pressure must not exceed 100 bar 10 0 MPa Minimum 20 bar...

Page 460: ...5 5 Change sacrificial anode 5 Filter...

Page 461: ...0 From the beginning the pH value is approximately 2 0 When the pH value rises to 3 0 the cleaning liquid must be changed Mixing ratio for Alpacon descalant offshore is 1 part concentrated Alpacon des...

Page 462: ...and refill CIP liquid 6 CIP module 7 CIP 589741_description CIP module 1 CIP liquid tank cap 2 Drain line with manual valve 3 Pump P321 5 AOT reactor drain 4 Pump P320 1 CIP liquid 40 Book No 9010183...

Page 463: ...is too high add more CIP cleaning agent Measure again 6 Go to control system page 4 3 Operation timers Make a note of the number of AOT reactors that has been CIPed since last time the CIP liquid was...

Page 464: ...connect the PureBallast system from the power supply before disassembling and secure it from being switched on Before disassembling the pump the pneumatic hoses must be disconnected and the extension...

Page 465: ...ow this instruction to disassemble the housing Follow the steps below 1 Put the house wall with the flat side down on a plane surface 2 Remove the spacer sleeve 19 by turning it 180 To do that Put a p...

Page 466: ...to be worn out carefully remove them with a pointed tool 6 2 3 Assemble CIP pump Follow the instructions below to assemble the CIP pump 6 2 3 1 Assemble center block Follow the steps below 1 Mount th...

Page 467: ...ow up draft of the nuts is recommended 6 3 Test CIP pump Follow the instruction below to verify that the CIP motor is functioning 1 Open valves V320 2 and V460 2 from the control system and V230 11 ma...

Page 468: ...e scresw holding the valve bodies 2 and the signal plate 4 2 Unscrew the screws holding the valve body 2 3 Lift the valve body 4 Attach a new sealing on the new valve body and fasten the valve body to...

Page 469: ...valve block house from dirt Follow the steps below 1 Disconnect the outgoing air hoses from the valve block 2 Operate the service air according to instruction Open and close valves manually CIP valve...

Page 470: ...6 5 Repair valve block 6 CIP module...

Page 471: ...w transmitter parameters 7 1 Mount f ow transmitter Follow the steps below to mount the flow transmitter on the flow sensor The flow transmitter is not factory mounted to avoid damage during installat...

Page 472: ...ounding 4 Connect current output signals to the following terminal positions marked on the circuit board 31 32 5 Tighten the cable gland to obtain optimal sealing 6 Mount the flow transmitter on the t...

Page 473: ...l positions 1 2 and grounding and output signal cables terminal positions 31 and 32 from the circuit board 3 Remove the coil plug 1 from terminal positions 85 and 86 Remove the plug 2 from terminal po...

Page 474: ...hall be turned 90 Continue with next step 6 Unscrew the four screws 2 on the terminal box to loosen it from the flow sensor 7 FM LooseTB 7 Turn the terminal box to 90 and fasten it with the four screw...

Page 475: ...control pad 2 Loosen the four screws holding the control pad 7 FMScrewPad 3 Withdraw the control pad and turn it to the required orientation 7 FM TurnPad 4 Tighten the four screws until a mechanical...

Page 476: ...the entire pipe where the flow meter is mounted 2 Close the main valves connecting the PureBallast pipe net to the vessel s ballast pipe net and secure it from being switched on See instruction Lock v...

Page 477: ...itch Valve actuator with switch box for position feedback to control system 1 Switch box 2 Bracket 3 Actuator 4 5 Bracket Used for valves with dimension 400 6 Coupling with position indicator Used for...

Page 478: ...injury Do not remove end caps or disassemble the actuator while the actuator is pressurized The actuator must not be lubricated It is factory lubricated for the life of the actuator during normal work...

Page 479: ...cators are in opposite line with the pipe 2 Disconnect the air hose to the pilot valve Verify that the actuator is not pressurized Always use caution and double check that ports 2 and 4 are vented and...

Page 480: ...m 1 Allowed travel sector 2 Valve stem groove 3 Valve stem 5 Lock pin opening covered by rubber plug 2 Make sure that the lock pin inside the valve stem only travels in the allowed sector 1 and that i...

Page 481: ...he valve to make sure it operates in the desired direction of rotation 8 4 Change direction of actuator without position sensor V404 36 V320 4 and V321 2 Follow this instruction to turn an actuator wi...

Page 482: ...Dismount the actuator according to Dismount actuator on page 57 2 Remount the actuator according to Mount actuator on valve on page 57 3 Before mounting the switch box change the position of the yello...

Page 483: ...or Fasten the puck with the center screw 6 and bracket 7 5 Move the screw on yellow position indicator to the top position and move the screw on black position indicator to the bottom position 6 Make...

Page 484: ...mount actuator on page 57 2 Fit the actuator onto the valve stem in its new position and mount it on the valve with the four hexagonal screws For each screw one washer and one spring washer shall be u...

Page 485: ...so that the pin on the actuator fits the hole on the pilot valve The throttle valves 2 and 4 shall be directed downwards 3 Mount the pilot valve with two Allen screws in the holes 1 4 Connect air to...

Page 486: ...the left set adjusts open position 3 Loosen the locking bolt 3 4 Adjust end position by turning the end stop blot 4 with small turns Clockwise decrease the end position Counterclockwise increase the...

Page 487: ...the instruction in the Operate valves manually on page 19 2 To adjust opening speed Faster Screw the throttle 1 valve port 3 counterclockwise Slower Screw the throttle valve 1 port 3 clockwise 3 To ad...

Page 488: ...y wheels above the adjustment wheel 5 Buttons on the positioner 7 201 8Positioner Follow the steps below 1 Make sure that the transmission ratio selector 6 is set to 90 according to sticker on the com...

Page 489: ...ormally this is when the value in the screen is close to 0 7 201 8Positioner3 Lock the locking wheel 3 with a screw driver clockwise Press the button to continue the calibration 9 Wait until FINISH is...

Page 490: ...8 11 Calibrate positioner on V201 8 8 Valve actuator...

Page 491: ...this instruction to replace the seals in ball valve 7 BallV Ball valve exploded view Preparations and conditions Maximum tightening torque Valve size Max torque of body bolts 8 Max torque of stem nut...

Page 492: ...e stem 8 5 Replace seals 5 6 7 9 10 and 24 They are available in a spare parts kit for the ball valve 6 Mount in reverse order The body bolts of the valve should be tightened evenly Tighten one side s...

Page 493: ...lter the forks in any way Be careful not to damage the fork in any way NOTE Disconnect power supply before mounting or dismounting the component Follow the steps below 1 Connect the level switch accor...

Page 494: ...device 2 Loosen the component with a spanner Use the spanner on the hexagon flats but not on the level switch body 3 Remove the level switch and remove the old seal from the threads 10 3 Test level sw...

Page 495: ...perature transmitter Preparations and conditions NOTE Disconnect power supply before mounting or dismounting the component 11 1 Mount temperature switch temperature transmitter Follow the steps below...

Page 496: ...ations and conditions The external surface may be hot Care must be taken to avoid possible burns Follow the steps below 1 Disconnect the component s screwed on power cord 2 Loosen the component with a...

Page 497: ...nds to make it possible to clean the screen without the risk of starting a process or changing a setting 2 Clean the display and surrounding front cover with a soft cloth and mild detergent Do not spr...

Page 498: ...t At the same time Slide the brackets and remove them Then remove the panel 7BeijerBracket 12 2 2 Mount the panel Follow this instruction to mount the control panel 1 Put the panel in place 2 Hold the...

Page 499: ...the terminal 8 Make sure that the control panel is brought to ambient temperature before it is started If condensation forms ensure that the operator panel is dry before connecting it to the power ou...

Page 500: ...12 2 Replace control panel 12 Control panel...

Page 501: ...net Circuit diagram in chapter 6 Installation description and drawings 13 1 Mount and connect network switch for remote control panel 7 594060 RCP Network switch and terminals 1 Ethernet ports 3 piece...

Page 502: ...le can be used This instruction is written for Ethernet but if fiber is used use fiber cable and connect them to the fiber ports instead of Ethernet ports Switch off the PureBallast system and disconn...

Page 503: ...position 1 2 Mount the network switch on the DIN rail at position 1 3 Fasten the end stop to fixate the network switch at position 1 4 On the PLC disconnect the Ethernet cable coming from the main con...

Page 504: ...13 2 Mount and connect network switch for remote control panel retrofit 13 Remote control panel optional...

Page 505: ...I O system X20 electronic modules For information about status and error indications pleas see chapter 5 Alarms and fault finding Follow the steps below 1 Hold down the plastic clip on the top of the...

Page 506: ...nging more than one board at a time check with the electrical diagram to ensure that the boards are mounted in the right places 7 Mount the new I O board by pressing it straight into place Make sure t...

Page 507: ...d LDC using the cable glands Power cables to the LDC are installed according to instruction Cable gland installation Power cable to LDC Follow this instruction to mount cables into the cabinets Follow...

Page 508: ...d lamp drive cabinet LDC 7 Cable2 7 Cable3 5 Lubricate all modules thoroughly both on the inside and the outside surfaces 7 Cable4 6 Insert the modules from the back of the frame opening If possible s...

Page 509: ...able to LDC Follow this instruction to install the power cable to the LDC using the cable gland Follow the steps below 1 Adapt the seal to the cable by removing layers from the halves The halves may n...

Page 510: ...wer cable to LDC 14 Control cabinet and lamp drive cabinet LDC 4 Insert the halves one by one into the sleeve 7 LDC gland8 5 Tighten the Allen screws crosswise The seal will compress and seal the tran...

Page 511: ...Spare parts catalogue PureBallast 3 0 Flow 1000 Specification No 9005247 01 3 Book No 9011878 02...

Page 512: ...elephone 46 8 530 650 00 Telefax 46 8 530 310 40 Alfa Laval Tumba AB 2014 02 07 Original instructions This publication or any part there of may not be reproduced or transmitted by any process or means...

Page 513: ...nel 34 5 Remote control panel Network switch 36 6 AOT reactor 38 6 1 AOT reactor JIS 42 6 2 Junction box 44 6 3 Junction box 46 6 4 Valve V201 19 and V201 20 48 6 5 Valve 50 7 Filter RF10 35 52 7 1 Va...

Page 514: ...tter A350 70 13 CIP module 72 13 1Pump P320 1 and P321 5 76 13 2Valve 78 13 3Valve block 80 13 4Air distribution 82 14 Sampling device QT201 1 QT201 1 84 15 Pressure monitoring device 86 16 Cross refe...

Page 515: ...Safeguard your commitment to quality by always using genuine Alfa Laval spare parts Remember Alfa Laval cannot accept responsibility for the failure of separator equipped with non original spare parts...

Page 516: ...2 5 40 24 1 582212 171 Busbar 1 3 5 5 red 1 Connected 11 15 19 24 2 582212 167 Busbar 20 5 Blue 1 Short end 15 pin connected 12 18 32 34 36 38 40 25 582212 105 End plate D PITTB 1 26 582212 67 Termina...

Page 517: ...2 Control Cabinet 2690A Book No 7...

Page 518: ...n 9004429 Ref Part No Description 80 Notes Quantity 52B 9009688 01 Filter 53 9009696 80 Air outlet 1 55 595673 01 Ethernet cable 1 68 9008672 80 Cable set 1 69 582212 122 Terminal block 3 70 582212 13...

Page 519: ...2 Control Cabinet 2690A Book No 9...

Page 520: ...atch 1 13 9003024 02 Rod for latching 2 15 223107 34 Spring washer 4 FBB 6 1 fzb 16 221891 04 Lock nut 4 M6M 6 fzb 19 593254 01 Retaining ring 1 22 221711 19 Screw 1 MC6S 6x25 fzb 23 593282 01 Washer...

Page 521: ...2 1 Cabinet 2 Control Cabinet 2718A Book No 11...

Page 522: ...module 1 1 2 580986 76 Communication module 1 1 3 580986 76 Communication module 1 2 580986 17 Bus module 11 3 580986 30 Supply Bus Module 1 4 580986 51 12 Digital Input 3 5 580986 08 4 Analogue inpu...

Page 523: ...2 2 I O module 2 Control Cabinet 2772A Book No 13...

Page 524: ...e Machine unit number or Subassembly description 9002362 Ref Part No Description 81 Notes Quantity 1 582212 119 Interface relay 24V 8 2 582212 120 Input adapter 1 3 582212 186 System cable 1 Z 582212...

Page 525: ...2 3 Relay module 2 Control Cabinet 2692A Book No 15...

Page 526: ...3 0 Flow 1000 3 Lamp Drive Cabinet Machine unit number or Subassembly description 9004480 Ref Part No Description 80 Notes Quantity 1 9011549 80 Cabinet 1 See page 18 19 9005496 01 Lamp Power Supply 1...

Page 527: ...3 Lamp Drive Cabinet 2774A Book No 17...

Page 528: ...al 1 25 591103 60 Over current prot Relay 2 26 591103 54 Over current prot Relay 16 26 1 591103 10 Auxiliary contact 16 27 591103 66 Bus bar 6 28 591103 64 Connection 3 29 591103 61 Self res short cir...

Page 529: ...3 1 Cabinet 3 Lamp Drive Cabinet 2775A Book No 19...

Page 530: ...ntity 61 593724 03 Distance screw 6 62 594009 02 Screw 4 63 594009 03 Screw 3 64 594009 04 Screw 2 66 594009 07 Screw 2 67 9005626 01 Self tapping screw 5 69 582212 181 Sc clamp SK 35 D 2 73 9008374 0...

Page 531: ...3 1 Cabinet 3 Lamp Drive Cabinet 2775A Book No 21...

Page 532: ...9 9003401 01 Sheet heat exchanger 1 20 223101 47 Washer 3 21 221030 10 Screw 3 22 9003186 01 Plug 1 23 9003410 01 Sheet heat exchanger 1 24 223101 47 Washer 9 25 221030 10 Screw 9 27 593287 01 Pop riv...

Page 533: ...3 1 Cabinet 3 Lamp Drive Cabinet 2700A Book No 23...

Page 534: ...Machine unit number or Subassembly description 9003628 Ref Part No Description 80 Notes Quantity 90 9009714 01 Sheet 1 91 221891 04 Lock nut 1 92 223101 47 Washer 1 Z 597330 01 Cable seal Z0 1 597331...

Page 535: ...3 1 Cabinet 3 Lamp Drive Cabinet 2700A Book No 25...

Page 536: ...le 1 4 580986 63 Bus Supply 1 5 580986 72 Communication module 1 6 597033 19 16 Digital input 1 7 580986 59 12 Digital Output 1 8 580986 08 4 Analogue input 1 9 580986 53 2 Analogue Output 1 10 580986...

Page 537: ...3 1 Cabinet 3 Lamp Drive Cabinet 2702A Book No 27...

Page 538: ...507 Ref Part No Description 80 Notes Quantity 1 582212 67 Terminal PIT 2 5 3PV 7 2 582212 64 Terminal PIT 2 5 3PE 1 3 582212 65 Terminal PIT 2 5 3L 2 4 582212 63 Terminal D PIT 2 5 3L 1 5 582212 71 Pl...

Page 539: ...3 1 Cabinet 3 Lamp Drive Cabinet 2704A Book No 29...

Page 540: ...582212 122 Terminal block 2 5 582212 88 PIT 2 5 22 6 582212 89 D ST2 5 1 7 582212 132 Sealable cover profile 2 8 582212 131 Support L 150 2 9 582212 156 Terminal PT 6 32 10 582212 157 End cover D PT...

Page 541: ...3 1 Cabinet 3 Lamp Drive Cabinet 2705A Book No 31...

Page 542: ...m 20 4 9008383 04 Cable 2 5mm 20 5 9008383 05 Cable 2 5mm 20 6 9008383 06 Cable 2 5mm PE 25 7 9008383 12 Cable 25mm PE 1 8 9008383 13 Cable 6mm PE 2 9 9008383 08 Cable 1 5mm 6 11 9008387 01 Cable 0 75...

Page 543: ...3 1 Cabinet 3 Lamp Drive Cabinet 2377A Book No 33...

Page 544: ...sembly description 594060 Ref Part No Description 80 Notes Quantity 1 595670 80 Panel 1 2 595728 01 Switch 1 3 595673 02 Ethernet cable 1 5 582212 95 Terminal PIT 2 5 TWIN 2 6 582212 96 Terminal PIT 2...

Page 545: ...4 Control panel 2311B Book No 35...

Page 546: ...control panel Network switch Machine unit number or Subassembly description 594100 Ref Part No Description 80 Notes Quantity 1 595728 01 Switch 1 2 595673 03 Ethernet cable 1 3 597035 01 Cable 400 1...

Page 547: ...5 Remote control panel Network switch 2312B Book No 37...

Page 548: ...e 1 V321 2 17 9005052 01 Cable 1 GS201 19 17 1 9005052 05 Cable 1 GS201 20 17 2 9005052 07 Cable 1 QT201 50 17 3 9005052 10 Cable 1 TS201 60 17 4 9005052 09 Cable 1 TT201 33 17 5 9005052 08 Cable 1 LS...

Page 549: ...6 AOT reactor 2688A Book No 39...

Page 550: ...9002700 Ref Part No Description 82 Notes Quantity 96 544465 15 Pipe Seal 1 Z 9009521 80 Lamp spare set ZA 9007810 80 UV lamp with contact 1 ZB 579380 01 O ring 15 1x2 7 2 Z0 1 594645 82 Quartz sleeve...

Page 551: ...6 AOT reactor 2688A Book No 41...

Page 552: ...50 05 Plug 1 16 558663 03 Gasket washer 1 19 9001539 01 Cable bracket 8 20 221711 23 Screw 16 21 9003669 01 Bottom bracket 2 22 221040 04 Screw 16 23 41456 Washer 24 24 221035 06 Screw 4 25 70560 Wash...

Page 553: ...6 1 AOT reactor JIS 6 AOT reactor 2685A Book No 43...

Page 554: ...88 PIT 2 5 28 Marked acc to interconnection diagram 4 582212 122 Terminal block 3 5 582212 154 Busbar 5 5 Bu 1 400 6 582212 70 Plug In Bridge FBS 3 5 1 402 7 582212 89 D ST2 5 1 11 582212 151 Socket...

Page 555: ...6 2 Junction box 6 AOT reactor 2679A Book No 45...

Page 556: ...sure 1 2 582212 148 End stop clip fix 2 3 582212 156 Terminal PT 6 32 Marked acc to interconnection diagram 4 582212 157 End cover D PT 6 1 5 9003031 01 Condensation outlet 1 6 589569 59 Cable gland E...

Page 557: ...6 3 Junction box 6 AOT reactor 2680A Book No 47...

Page 558: ...t No Description 92 Notes Quantity 1 576886 26 Valve A350 1 Lug type 2 576075 05 Air actuator DA551 1 3 576071 01 Pilot valve 1 4 585976 01 Coil 24 V DC 1 5 594410 01 Valve connector 1 6 583012 01 Thr...

Page 559: ...6 4 Valve V201 19 and V201 20 6 AOT reactor 2686A Book No 49...

Page 560: ...594413 Ref Part No Description 80 Notes Quantity 1 590037 01 Valve DN32 1 2 576075 21 Air actuator SR101 1 3 576071 01 Pilot valve 1 4 585976 01 Coil 24 V DC 1 5 594410 01 Valve connector 1 6 583012...

Page 561: ...6 5 Valve 6 AOT reactor 2330A Book No 51...

Page 562: ...30 9000395 62 Intermediate shaft RF10 3 1 31 9000395 63 Lower drive shaft RF10 30 1 32 9000395 27 Washer RF3 3 4 Lower driv 1 33 9000395 28 Lower bearing bush RF3 3 1 34 9000395 29 Nut RF3 3 4 1 34 5...

Page 563: ...7 Filter RF10 35 2693A Book No 53...

Page 564: ...5 28 mm M8 M1 2 91 9006769 02 Gear motor 1 92 9000395 39 Paralel key DIN 6885 A 1 95 9000395 85 Proximity switch 3 112 9000398 03 Cylinder screw ISO 4762 4 113 9000398 41 Spring ring DIN127 B 10 4 113...

Page 565: ...7 Filter RF10 35 2693A Book No 55...

Page 566: ...9 9000398 95 Hex nut 8 180 9000398 87 Washer 16 183 9000395 86 Distance piece 1 184 9000398 84 Hex screw 8 186 9000398 43 Spring ring 8 188 9000396 71 Fixing plate for Control 2 189 9000397 17 Sealing...

Page 567: ...7 Filter RF10 35 2693A Book No 57...

Page 568: ...1 9000394 141 Butterfly valve 1 2 9000394 144 Actuator 1 16 9000396 08 Coupling M12 x 1 5 pole 1 85 5 9000398 92 Screw in connector 1 193 9000396 01 3 2 Way valve MND310701 G 1 193 1 9000396 93 Coil 1...

Page 569: ...7 1 Valve V309 1 7 Filter RF10 35 2698A Book No 59...

Page 570: ...07239 01 Display 1 3 9007239 02 Main switch 1 4 9007239 03 Power supply 1 5 9007239 04 CPU 1 6 9007239 05 Digital output 1 7 9007239 06 Relay 2 8 9007239 07 Prot switch 1 9 9007239 08 Contactor 1 10 9...

Page 571: ...7 2 Electrical cabinet 7 Filter RF10 35 2752A Book No 61...

Page 572: ...Ref Part No Description 89 Notes Quantity 1 9007167 24 Valve A350 1 2 9007166 06 Air actuator AT 451U 1 3 9007185 01 Pilot valve 1 5 9007192 01 Throttle valve 1 4 2 6 9007193 01 Actuator cable 1 7 90...

Page 573: ...8 Valve V201 3 and V201 9 JIS A350 2710A Book No 63...

Page 574: ...9007167 24 Valve A350 1 2 9007166 01 Air actuator AT 101U 1 2 9007166 06 Air actuator AT 451U 1 3 9007185 01 Pilot valve 1 1 5 9007192 01 Throttle valve 1 4 2 2 6 9007193 01 Actuator cable 1 1 7 9007...

Page 575: ...9 Valve V201 32 and 403 35 2714A Book No 65...

Page 576: ...3 9007185 01 Pilot valve 1 5 9007192 01 Throttle valve 1 4 2 6 9007193 01 Actuator cable 1 7 9007196 02 Bracket 1 8 9007186 01 Switch box 1 12 9005789 03 Gearbox 1 13 552801 02 Push in connector 1 14...

Page 577: ...10 Valve V212 31 JIS A350 2716A Book No 67...

Page 578: ...66 06 Air actuator AT 451U 1 7 9007196 02 Bracket 1 9 9007191 01 Mounting kit Positioner 1 10 9007190 01 Positioner 1 13 552801 02 Push in connector 2 16 569035 05 Flexible pipe PA12 8 6 1 19 587927 0...

Page 579: ...11 Valve JIS A300 2712A Book No 69...

Page 580: ...12 Flow transmitter A350 Machine unit number or Subassembly description 576179 Ref Part No Description 94 Notes Quantity 1 585345 62 Sensing tube A350 1 2 586907 01 Transmitter MAG 5000 1 5 595229 01...

Page 581: ...12 Flow transmitter A350 2363A Book No 71...

Page 582: ...01 Pipe 6 1 26 9002586 01 Pipe 7 2 27 9003570 01 Pipe 8 4 28 9003949 01 Pipe 9 1 29 9002589 01 Pipe 10 1 30 9003792 01 Pipe 11 2 31 9002591 01 Pipe 12 1 32 9003837 01 Pipe 13 2 33 9004247 01 Pipe 14...

Page 583: ...13 CIP module 2605A Book No 73...

Page 584: ...Flow 1000 Machine unit number or Subassembly description 9002547 Ref Part No Description 81 Notes Quantity 64 221040 53 Screw 5 65 590539 03 Clip list 1 66 548152 03 Washer 5 Z 590414 02 Tanck screw...

Page 585: ...13 CIP module 2605A Book No 75...

Page 586: ...or Subassembly description 9004533 Ref Part No Description 80 Notes Quantity 1 9004533 01 Pump 1 Z 9004587 80 Spare part set Incl O rings diaphragm ball muffler indicated in dwg Z0 1 9004588 80 Spare...

Page 587: ...13 1 Pump P320 1 and P321 5 13 CIP module 2606A Book No 77...

Page 588: ...PureBallast 3 0 Flow 1000 13 2 Valve Machine unit number or Subassembly description 9002825 Ref Part No Description 80 Notes Quantity Z 9003574 01 O ring 78 Book No...

Page 589: ...13 2 Valve 13 CIP module 2609A Book No 79...

Page 590: ...9003172 01 Valve block side 1 2 9003172 02 Valve block 5 3 9003172 03 Valve block side 1 4 9003172 04 Valve 2x 3 2 5 5 9003172 05 Connection box 1 6 9003172 06 Cable gland NPT3 4 1 7 9003172 07 Plug 1...

Page 591: ...13 3 Valve block 13 CIP module 2607A Book No 81...

Page 592: ...number or Subassembly description 9005394 Ref Part No Description 80 Notes Quantity 1 569035 05 Flexible pipe PA12 8 6 1 2 569035 01 Flexible pipe PA12 6 4 1 3 552801 50 Push on connector 6 4 558710 0...

Page 593: ...13 4 Air distribution 13 CIP module 2608A Book No 83...

Page 594: ...01 Pitot tube 1 1 3 1765908 07 Gasket 2 2 4 2210462 30 Screw 4 4 M6S 16x70 fzb 5 221803 34 Nut M16 4 4 M6M 16 fzb 6 70490 Washer 16 16 BRB 17x30x3 fzb 7 591631 01 Blind flange DN50 A50 1 1 8 591628 8...

Page 595: ...14 Sampling device QT201 1 QT201 1 2780A Book No 85...

Page 596: ...Part No Description 80 Notes Quantity 1 9007231 01 Needle valve DN15 1 2 526336 04 Nipple 3 3 9006075 01 Manifold 1 4 9001406 82 Pressure transmitter kit 1 Incl pressure transmitter and connector 5 5...

Page 597: ...15 Pressure monitoring device 2709A Book No 87...

Page 598: ...223101 17 18 58 223101 17 42 30 223101 32 38 5 223101 32 42 40 223101 33 38 33 223101 33 42 14 223101 37 38 22 223101 41 22 73 223101 41 72 56 223101 47 18 59 223101 47 22 5 223101 47 22 17 223101 47...

Page 599: ...171 6 24 1 582212 172 14 Z 582212 181 19 69 582212 186 14 3 582212 24 34 8 582212 60 6 14 1 582212 60 6 26 1 582212 63 6 15 582212 63 28 4 582212 63 6 27 582212 64 28 2 582212 65 28 3 582212 67 6 14 5...

Page 600: ...39 597049 01 38 24 597330 01 23 Z 597330 01 7 Z 597331 01 23 Z0 1 597331 01 7 Z0 1 599223 02 72 48 599223 03 72 47 599555 01 39 Z0 1B 66169 42 3 70490 84 6 70560 18 48 70560 42 25 70560 72 61 70560 1...

Page 601: ...5 9000398 80 56 170 9000398 81 56 171 9000398 82 56 178 9000398 83 56 178 5 9000398 84 56 184 9000398 85 56 191 9000398 87 56 180 9000398 87 56 192 9000398 88 56 178 1 9000398 89 56 172 9000398 90 54...

Page 602: ...23 9005496 01 16 19 9005626 01 19 67 9005743 01 72 46 9005789 03 66 12 9005792 02 66 18 9006075 01 86 3 9006237 80 6 1 9006246 01 10 2 9006316 01 22 64 9006320 80 38 35 9006320 81 38 36 9006322 01 22...

Page 603: ...08383 02 32 2 9008383 03 32 3 9008383 04 32 4 9008383 05 32 5 9008383 06 32 6 9008383 08 32 9 9008383 12 32 7 9008383 13 32 8 9008387 01 32 11 9008388 01 32 16 9008424 01 22 74 9008672 80 7 68 9008693...

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