Alfa Laval 969951-00 Original Manual Download Page 1

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Operating & Maintenance Manual

Cleaning In Place Unit

Model

CIP 200L & 400L

Valid for

CIP 200L & 400L

Manufacturing numbers :

969951-00, 969951-01, 969951-10,
969951-11, 969952-00, 969952-01

Document No: 130021 R08

Original Manual - English

Alfa Laval Support Services Pvt Ltd

Summary of Contents for 969951-00

Page 1: ...aning In Place Unit XX Model CIP 200L 400L Valid for CIP 200L 400L Manufacturing numbers 969951 00 969951 01 969951 10 969951 11 969952 00 969952 01 Document No 130021 R08 Original Manual English Alfa...

Page 2: ...eciated Please forward this information to the address below If further clarification regarding this manual is required please contact your local Alfa Laval representative Copies of this publication c...

Page 3: ...17 6 2 0 Equipment list 17 6 3 0 Valve list 17 7 0 0 OPERATING INSTRUCTIONS 18 7 1 0 Operating precautions 18 7 2 0 Operating Principle 18 7 2 1 Start up preparation 20 7 2 2 General Operating procedu...

Page 4: ...angers The unit is further equipped with internal heating system pump for circulation of cleaning liquid and valves to support and facilitate running different programs of cleaning in place The unit c...

Page 5: ...xchangers It can also be used for cleaning Spiral heat exchangers and Compact tubular heat exchanger but with alteration some details in the instructions in below sections Please contact MU for furthe...

Page 6: ...he text will be marked with a caution mark This mark indicates the presence of hazard which will or can cause property damage if the instructions are not observed NOTE This type of instruction indicat...

Page 7: ...followed Alfa Laval cannot be claimed responsible WARNING Emergency stop must be installed on control panel as per local regulations WARNING The CIP unit must never be used when there is a risk for po...

Page 8: ...eration and Maintenance Never put hands other parts of your body or foreign objects into the machinery without making sure the main supply has been switched off Do not attempt to do any kind of mainte...

Page 9: ...ere measured with 50 Hz motor running idle with a tolerance of 3 dB A LpA 70 dBA 3 5 0 Modifications and Reconstruction Please note that the machinery must not be altered or modified in any way if not...

Page 10: ...During working on the electrical installations the main power supply must be shut off at all times WARNING Before start up please connect supply cable from customer to the socket located on pump and...

Page 11: ...The CIP unit should only be lifted by using lifting slings fitted according to the following illustrations CIP 200L and 400L 1 Place lifting slings around tank as shown in the drawing carefully see ho...

Page 12: ...38 www alfalaval com WARNING Always use lifting slings of appropriate strength and dimension to handle the weight of the CIP unit Always lift the CIP unit by the lifting points as shown above Operator...

Page 13: ...he technical data for the unit see the type tag on the motor and heater That electrical hooks up are connected correctly WARNING Failure to comply with electrical regulations can cause risk of death b...

Page 14: ...e PHE connections Check hoses are not lying on any sharp edge and no obstacles are in between Fill up CIP tank with CIP fluid at volume of 200L in each tank Without filled liquid never start heating e...

Page 15: ...com 3 Pre commissioning Pre commissioning is the phase where a system or unit is prepared for the commissioning The purpose of the pre commissioning is to verify and check if all parameters necessary...

Page 16: ...acking should be ordered Do not store the liquid more than a week in CIP tank Drain and rinse all other equipment after finished CIP cleaning Store hoses and other accessories in dry area protected fr...

Page 17: ...eneral Technical Data 6 1 0 Technical specification Refer the General technical data in Technical documentation 6 2 0 Equipment list Refer the General technical data in Technical documentation 6 3 0 V...

Page 18: ...CIP 400L on the unit should be closed The heat exchanger should not be under pressure when starting the process The heat exchanger should be isolated from the normal system 7 2 0 Operating Principle A...

Page 19: ...er Disconnect the CIP unit CIP equipment must never be left unattended In case of unexpected pump stop like for example power failure valves V03 V04 and V08 must be closed to avoid uncontrolled backfl...

Page 20: ...peration Use the positioner to set the require temperature It must never exceed 85 C Make sure the main switch of the heater panel is in 0 position before connecting the power Put the hand auto switch...

Page 21: ...unter clock wise when seen from the motor fan If it is incorrect switch 2 phases Trolley s pump must be in horizontal position during operation Start the pump Push the black button on the pump Starter...

Page 22: ...them When valve V05 is in a position between Open valve and Closed valve the flow is reduced To operate this valve turn the handle and then rotate it This unit is supplied with a valves arrangement I...

Page 23: ...ng PHE is approx 52 liters This figure is the same for both CIP 200L and CIP 400L since only tank B01 has a heater in the latter case and circulation should not engage both tanks see section 7 2 0 V H...

Page 24: ...01 inlet and outlet valves for B02 shall be closed To avoid accidents circulate with water only to check for leakages to begin with Valve tag number Status V01 Closed V02 Open V03 Open V04 Closed V05...

Page 25: ...must be connected to HE lower port and S02 must be connected to HE upper port Valve tag number Status V01 Closed V02 Open V03 Open V04 Closed V05 Open V07 tank Open V08 Closed V11 Closed When the cle...

Page 26: ...port and S02 must be connected to HE upper port Valve tag number Status V01 Open V02 Closed V03 Closed V04 Open V05 Open V07 tank Open V08 Closed V11 Closed When the cleaning is finished Stop the pum...

Page 27: ...connected to HE lower port and S02 must be connected to HE upper port Valve tag number Status V01 Close V02 Open V03 Open V04 Close V05 Open V07 tank Open V08 Closed V11 Closed Start the pump The cir...

Page 28: ...heat exchanger Check that valve V09 is open and clear to allow air in once pumping start Engage pump to collect the CIP liquid in the CIP tank or tanks In case of CIP 400L first fill up tank B01 by op...

Page 29: ...el in the HE open it to allow air enter into system Stop unit and close valve V02 V03 V04 V05 V06 V07 V13 V14 and V15 see P I diagram Make sure that V01 V08 V09 and V11 are open it will allow flow ret...

Page 30: ...n the valve V07 on the tank together with drain valve V06 and V14 for CIP 400L see P I diagram and drain the unit completely Close all valves after the draining 7 3 8 Self draining of the heat exchang...

Page 31: ...both tanks to 1 3 with fresh water Start the pump for about 3 minutes Stop the pump Valve tag number Status V01 Open V02 Open V03 Closed V04 Closed V05 Closed V07 tank Open V08 Closed V11 Closed STEP...

Page 32: ...isconnecting the CIP unit Flush the hoses manually with fresh water Store hoses and other accessories in a dry area protected from physical damage Open V06 and rinse the tanks with fresh water Take ou...

Page 33: ...y a skilled certified technician under the supervision of maintenance manager Check operation and condition of the all valve When disconnecting the hoses from CIP unit inspect them for visible damages...

Page 34: ...aft seal leakage Dry run of pump Incorrect rubber grade Abrasive particles in the liquid Replace All wearing parts see drawing parts list Select a different rubber grade Select stationary and rotating...

Page 35: ...lfalaval com Problem Indication Possible Cause Remedy CIP unit clogged High pressure drop Decreased water flow CIP unit blocked with too much debris Shut down the CIP unit open end cover and clean the...

Page 36: ...440V 60Hz 9680219732 DC Lund Hose Hose DN40 4 m long with 2 female nut DIN 11851 4444540002 L DC Thane Hose DN65 4 m long with 2 female nut DIN 11851 4444540003 L DC Thane Hose DN40 12 m long with 2...

Page 37: ...INPADBE SELUPEW INPAYSA R06 24 03 2017 Comments updated SELUPEW INPAYSA INPAYSA R05 10 03 2017 Comments updated SELUPEW INPAYSA INPAYSA R04 01 03 2017 Changed as per Electrical scheme Comment changes...

Page 38: ...Subject Page CIP Operating Maintenance Manual 38 of 38 www alfalaval com Appendix 1 EC Declaration of conformity...

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