Alfa IN PEGAS 400 E CEL Operating Manual Download Page 5

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3. OPERATING CONDITIONS 

1.  Putting  the  machine  into  operation  can  be  performed  only  by  trained 

personnel and only within the technical provisions. The manufacturer is not 
liable  for  damages  resulting  from  improper  use  or  handling.  For 
maintenance and repair, use only original spare parts from ALFA IN. 

2.  Device complies with IEC 61000-3-12. 
3.  The  welding  machine  is  tested  according  to  the  degree  of  protection  IP 

23S, which provides protection against the intrusion of solid bodies with a 
diameter  greater  than  12  mm  and  protection  against  ingress  of  water, 
falling on the machine in a vertical direction or max degree of 60°. 

4.  The machine must be positioned so that cooling air can enter and leave 

through cooling vents with no problem. It is necessary to ensure that there 
are  no  mechanical  equipment,  especially  metal  particles  (e.g.  during 
grinding) drawn into the machine.  
Cooling is controlled by an electronic temperature automatics. 

5.  It is necessary for welding machine to undergo a periodic inspection every 

6/12 months by an authorized officer according to ČSN 331500 and ČSN 
050630 – see Maintenance and service tests. 

6.  All interventions in the el. equipment as well as repair (removal of the plug, 

fuse replacement) should be performed by an authorized person. 

7.  Welding machine is from the factory set at 400V with tolerance range of ± 

13%, which allows operation of the device in mains ~ 380V. 

8.  With competent mains voltage and input must match the plug. 
9.  PEGAS  is  equipped  with  function  HOT  START  for  perfect  arc  ignition, 

function  ARC-FORCE  which  ensures  stable  arc,  function  ANTI-STICK 
which  prevents  the  electrode  sticking  to  the  weldment  and  with  function 
VRD for voltage reduction. 

10. 

This machine can also weld in MMA / TIG method with touch ignition 

(LIFT ARC). 

 

Caution

 

Extension  cables  must  not  have  conductors  with  a  smaller 

cross section than 4x2,5 mm

2

. The machine can be operated on a three-

phase electric generator 24 kVA – for PEGAS 400 E CEL (for PEGAS 500 E 
35 kVA) (3x400V/50Hz) and more, which has ensured voltage stabilization 
± 10%. Generators with lower power can damage the machine. 
 

11. 

It is necessary to protect the machine against: 

a.  Moisture and rain 
b.  Mechanical damage 
c.  Draft and possibly ventilation of neighboring machines 
d.  Excessive overloading – exceeding tech. parameters 
e.  Rough treatment 

 
 

 

Summary of Contents for PEGAS 400 E CEL

Page 1: ...ALFA IN a s www alfain eu PEGAS 400 500 E CEL manual EN 01 WELDING MACHINES PEGAS 400 E CEL PEGAS 500 E OPERATING MANUAL ...

Page 2: ...u CONTENT 1 INTRODUCTION 3 2 SAFETY PRECAUTIONS 4 3 OPERATING CONDITIONS 5 4 TECHNICAL DATA 6 5 EQUIPMENT 7 6 OPERATOR CONTROLS 8 7 GETTING STARTED 10 8 ROUTINE MAINTENANCE INSPECTION 12 9 STATEMENT OF WARRANTY 12 10 DISPOSAL 13 ...

Page 3: ...chine may be operated only by trained persons and only in the technical provisions Company ALFA IN a s accept no responsibility for damage caused by improper use Before commissioning please read carefully this manual The machine complies with the appropriate CE mark For maintenance and repairs use only original spare parts There is of course a complex of our services We reserve the law of adjustme...

Page 4: ...During welding especially in small spaces it is necessary to ensure an adequate supply of fresh air because during welding harmful fumes arise 5 In tanks of gas oil fuel etc even empty ones do not make welding because there is a chance of explosion 6 In areas with chance of explosion special provisions are applied 7 Welding machines that are subjected to great exertion must comply with specific se...

Page 5: ...zed officer according to ČSN 331500 and ČSN 050630 see Maintenance and service tests 6 All interventions in the el equipment as well as repair removal of the plug fuse replacement should be performed by an authorized person 7 Welding machine is from the factory set at 400V with tolerance range of 13 which allows operation of the device in mains 380V 8 With competent mains voltage and input must ma...

Page 6: ...We warn users that they are responsible for possible interference from welding 4 TECHNICAL DATA PEGAS 400 E CEL Method MMA TIG Mains voltage V Hz 3x400 50 60 Welding current range A 20 400 20 400 Open circuit voltage U20 V 95 0 14 0 14 0 Mains protection A 25 Max effective current I1eff A 24 6 18 9 Welding current DC 100 I2 A 310 310 Welding current DC 60 I2 A 400 400 Welding current DC x I2 A 60 ...

Page 7: ... with an increased risk of electric shock The machine structure is designed so that in any case even if the failure rectifier does not exceed the permitted peak value of the open circuit voltage according to EN 60974 1 i e 113 V direct current or 68 V alternating 5 EQUIPMENT ACCESSORIES TO ORDER Item No Description Picture VM0025 Earthing cable 3 m 500 A 70 mm2 VM0185 Cable with E holder 3 m 400 A...

Page 8: ...g Helmet S9B Shooting Blue Shark 6 OPERATOR CONTROLS Fig 1 Main parts Pos Description A1 Quick connector A2 Connector for remote control A3 Welding method switch MMA electrode MMA VRD TIG A4 LED HOT START function is selected A5 LED values in A ...

Page 9: ...E is the prevention against the unwanted sticking of the electrode to the weldment and against the unwanted arc extinguishing ARC FORCE is off it is used at medium and higher welding currents Maximal ARC FORCE it is used if you weld with low currents vertically up over the head etc Increased ARC FORCE it is used for easier arc ignition and arc maintaining for good penetration When welding thin she...

Page 10: ... the position ON 3 Connect the electrode holder to the quick connector A14 and the earthing cable to the quick connector A1 according the instruction on the electrodes packing 4 By means of the button A3 switch to the position MMA or MMA 5 By means of the encoder A13 set the welding current LED A5 will shine 6 Press and then rotate the encoder A13 to adjusting the level of HOT START and ARC FORCE ...

Page 11: ...cket 50 60 Hz The supply fuses or circuit breaker should correspond to the technical data stated in this manual 2 Switch the main switch A16 to the position ON 3 Connect the TIG torch to the quick connector A1 4 Connect the earthing cable to the quick connector A14 5 By means of the button A3 switch to the position TIG 6 Connect the gas hose to the gas cylinder connector on the gas bottle 7 By mea...

Page 12: ...uitably qualified or competent person 7 A competent person must be a person who has acquired through training qualification or experience or a combination of them the knowledge and skills enabling that person to safely carry out a risk assessment and repairs to the electrical equipment in question 8 The person carrying out the servicing needs and repairs must know what to look at what to look for ...

Page 13: ...nual 6 Within this operating manual are details regarding the maintenance necessary to ensure trouble free operation 7 NOTE Warranty repairs must be performed by either an ALFA IN Service Centre an ALFA IN distributor or an Authorised Service Agent approved by the company ALFA IN 8 As a warranty list serves proof of purchase invoice on which is the serial number of the machine 10 DISPOSAL Only for...

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