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Alfa IN 5.0286, Operating Manual

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ALFA IN a.s. ©   

 

   

 

 

 

 

 

www.alfain.eu

 

11.  DISPOSAL 

Only for EU countries. Do not dispose of electric tools together 
with household waste material.  

In accordance with European Council Directive 2002/96/EC on 
electrical 

and 

electronic 

equipment 

waste 

and 

its 

implementation  in  accordance  with  national  law,  electric  tools 
that have reached the end of their service life must be collected 
separately  and  returned  to  an  environmentally  compatible 

recycling facility. 

 

Summary of Contents for 5.0286

Page 1: ...ALFA IN a s www alfain eu aXe 200 IN PFC manual EN 03 WELDING MACHINE aXe 200 IN PFC OPERATING MANUAL ...

Page 2: ...N 3 2 SAFETY INSTRUCTIONS AND WARNINGS 4 3 TECHNICAL DATA 7 4 EQUIPMENT 7 5 OPERATOR CONTROLS 9 6 GETTING STARTED MIG MAG 14 7 GETTING STARTED TIG 20 8 GETTING STARTED MMA 22 9 ROUTINE MAINTENANCE INSPECTION 22 10 STATEMENT OF WARRANTY 23 11 DISPOSAL 24 ...

Page 3: ...s use The model of aXe 200 IN PFC is the multi function inverter power generators welding by those methods a MIG MAG in 2T 4T manually or synergistically with wires G3Si1 or stainless steel 0 6 1 0 mm Al wires 1 0 mm flux cored wires shelf shielding or standard b E MMA coated electrodes up to 4 0 mm c TIG lift arc aXe 200 IN PFC is equipped by system of Power Factor Correction PFC which enables op...

Page 4: ...or at ground level They should be as short as possible 12 The operator must wear gloves clothes shoes and a helmet or a welder s helmet which protect and are fire resistant in order to protect him against electric shock flashes and sparks from welding 13 The operator must protect his eyes with safety visor or mask designed for welding fitted with standard safety filters He should also be aware tha...

Page 5: ...uit voltage of the welding machines is established by national and international standards EN 60974 1 depending on the type of weld current to be used on its waveform and on the hazards arising from the work place These values are not applicable to the strike currents and those for stabilisation of the arc that could be above it 27 The open circuit voltage for as many adjustments as possible must ...

Page 6: ...gned primarily for industrial areas It meets the requirements of EN 60974 10 class A and it isn t designed for using in residential areas where the electrical energy is supplied by public low voltage power supply network It can be here potential problems with ensuring of electromagnetic compatibility in this areas due to interference caused by power lines as well as the radiated interference Durin...

Page 7: ...30 140 30 120 35 120 35 200 30 200 40 200 Protection IP 23S Standards EN 60974 1 EN 60974 10 cl A Dimensions w x l x h generator mm 474 x 911 x 670 Weight kg 44 5 Wire speed m min 1 5 16 5 1 5 16 5 Spool diameter mm 300 300 Spool weight kg 18 18 4 EQUIPMENT PART OF DELIVERY Item No Description 5 0286 aXe 200 IN PFC VM0321 2 Hose Gas 3m Pegas quick connector G1 4 VM0023 Earthing Cable 3 m 400 A 35m...

Page 8: ...ED 6008 Pressure Reducer FIXICONTROL Ar 2 manometers 6124 Pressure Reducer BASECONTROL Ar 2 manometers 6125 Pressure Reducer BASECONTROL CO2 2 manometers S777a Welding Helmet ALFA IN S777a Black 4488 Wire 0 8 Coreshield 15 A D200 Self Shielding 4 5kg spool 6050 Set for Aluminium with roll AL 22 30 0 8 1 0 5950 Set SGT SR 17 18 26d 1 6 5951 Set SGT SR 17 18 26d 2 4 5952 Set SGT SR 17 18 26d 3 2 700...

Page 9: ...9 24 ALFA IN a s www alfain eu 5 OPERATOR CONTROLS MAIN PARTS OF THE MACHINE 1 Fig Main parts of the machine ...

Page 10: ...l holder A8 Gas valve A9 Mains cable A10 TIG torch control connector B1 EURO connector B2 EURO connector male B3 Torch C1 Quick connector male C2 Earthing clamps C3 Quick connector C4 Quick connector F1 Gas bottle F2 Cylinder valve F3 Pressure reducer F4 High pressure manometer F5 Low pressure manometer F6 Adjusting screw F7 Gas outlet F8 Soneloid valve F9 Chain ...

Page 11: ... V2 Button 2T 4T V3 LED If it lights the mode 2T has been selected V4 Encoder Wire speed for MIG MAG Current for MMA and TIG V5 Button method selection MIG MAG MMA TIG V6 Display V7 LED If it lights on the left display is shown welding current in A V8 LED If it lights on the left display is shown wire feed speed in m min V9 Display ...

Page 12: ...ervoltage or undervoltage or the machine is overheated V15 Encoder Voltage for MIG MAG Correction for MMA DOWN SLOPE for TIG V16 Choke potentiometer V17 Main switch Fig 3 Secondary control panel panel in the space of the wire feeder Pos Description 32 Switch Remote ON on the remote control OFF of the remote control 33 Switch Spool Gun In the ON position one can weld with the Spool Gun 34 Potentiom...

Page 13: ...fain eu 37 Potentiometer for the POST GAS time setting 38 Gas setting button 39 Wire feeding button WIRE FEEDER Fig 4 Wire feeder Pos Description E1 Nut of pressure arm E2 Pressure arms E3 Inlet liner E4 EURO connector E5 Roll ...

Page 14: ...tions of use CHOOSING THE FEEDING ROLL In all machines ALFA IN MIG MAG rolls with two grooves are used These grooves are intended for two different wire diameters e g 0 8 and 1 0 mm Rolls for wire feed must comply with the diameter and material of the welding wire Only this way a smooth wire feed can be achieved Irregularities of the wire feed leads to a poor quality of welding and deformation of ...

Page 15: ... excessive release of wire However too tight brake needlessly strains the feeding mechanism and thus slippage may occur in the wire rolls Fig 6 Spool holder INSERTING THE WIRE TO THE TORCH AND CONNECTION OF EARTHING CABLE 1 Connect the MIG MAG torch to the EURO connector A5 on the machine while the machine is turned off 2 Connect the earthing cable to the quick connector A4 3 Connect the earthing ...

Page 16: ...s bottle Information can be obtained from a supplier of industrial gases 1 Connect the gas hose to gas outlet F8 on the valve and the gas inlet to the gas valve A8 2 Press the button 38 in the space of the wire feeder 3 Turn the adjusting screw F7 at the bottom side pressure reducing valve until the meter F6 shows the required flow then release the button The optimum flow is 10 15l min 4 After lon...

Page 17: ...ble program table is in the text below too 2 Select the program number according to the work which you will do For example if you want to weld steel with solid wire solid wire has diameter 0 8 and you have available the mixed gas 82 Ar 8 CO2 This corresponds to the program number 8 3 Press the button V5 and by means of the encoder V15 choose program number 4 By pressing the button V5 confirm the c...

Page 18: ...or use a different roll grooves with required dimensions 1 Open the nut E1 to the forward at 4 rolls wire feeder pressure rolls E2 will be opened upward 2 Unscrew the plastic locking element and remove the roll 3 If there is a suitable groove on the roll rotate the roll and place it back on the shaft and secure it by screwing the element FLUX CORE WIRE SETTING THE POLARITY FOR MIG MAG TORCH 1 It i...

Page 19: ...ig 1 pos A3 Fig 8 Terminals for changing the polarity of the MIG MAG torch Pos Description K1 Upper terminal K2 Bridge K3 Middle terminal K4 Lower terminal ADJUSTING THE MACHINE FOR WELDING OF ALUMINIUM For feeding the AL wire it is necessary to use roll with the U profile see paragraph ...

Page 20: ...rder No Description 6050 Set for Aluminium with roll AL 22 30 0 8 1 0 G1 EURO connector G2 Rolls G3 Liner terminal part of liner G6 G4 O ring 3 5 x 1 5mm to prevent escape of gas part of liner G6 G5 Nut part of EURO connector G1 G6 Liner tefl G7 Support tube D4 4 5 0 200mm 7 GETTING STARTED TIG Getting started must be consistent with technical data and conditions of use 1 Connect the TIG torch to ...

Page 21: ...e button V5 confirm the choice 7 By means of the encoder V4 set the appropriate welding current 8 By means of the encoder V15 you can set the time of DOWN SLOPE 9 By means of the potentiometers 36 and 37 you can change the time of PRE GAS or POST GAS ...

Page 22: ... current 5 By means of the encoder V15 you can change the level of ARC FORCE 9 ROUTINE MAINTENANCE INSPECTION 1 The only routine maintenance required for the AXE range of machines is a thorough cleaning and inspection with the frequency depending on the usage and the operating environment 2 WARNING Disconnect the AXE from the mains supply voltage before disassembling 3 Special maintenance is not n...

Page 23: ...ue to defects in material or workmanship within the warranty period The warranty period begins on the date of sale to the end user 4 If warranty is being sought please contact your ALFA IN product supplier for the warranty repair procedure 5 ALFA IN warranty will not apply to 6 Equipment that has been modified by any other party other than ALFA IN s own service personnel or with prior written cons...

Page 24: ...ste material In accordance with European Council Directive 2002 96 EC on electrical and electronic equipment waste and its implementation in accordance with national law electric tools that have reached the end of their service life must be collected separately and returned to an environmentally compatible recycling facility ...

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