background image

NSW
TEL: (02) 9677 1555
FAX: (02) 9675 1155

QLD/PNG
TEL: (07) 3204 9166
FAX: (07) 3204 1224

VIC/TAS
TEL: (03) 8787 8288
FAX: (03) 8787 8266

WA
TEL: (08) 9302 4199
FAX: (08) 9303 2095

SA/NT
TEL: (08) 8241 7111
FAX: (08) 8241 7011

NZ
TEL: (09) 447 1007
FAX: (09) 447 1008

18V Cordless Grease Gun 450g

670AN3

OWNER’S TECHNICAL MANUAL

Visit our website at  

www.alemlube.com.au

 or 

www.alemlube.co.nz

Description

These model guns are designed to dispense petroleum-based greases 
(up to NLGI 2) for general lubrication applications. A 36-inch  
(0.91m) long high-pressure flexible hose extension, heavy-duty grease 
coupler, 1-hour fast charger and molded carrying case are included. 

The guns are equipped with low battery and stall indicator lights and 
an LED flashlight. The guns use a 18V motor with three stages of 
gear reduction. A crank and yoke mechanism drives a reciprocating 
piston pump. The motor is powered by a rechargeable 18V / 3000 mAh 
Lithium-ion battery pack. Includes 2 18V batteries as standard.

Each model gun is designed for 3-way loading; cartridge, suction, and 
loader pump (requires optional loader fitting 322610). The guns are 
spring-primed and include an air bleed valve to aid priming.

Español ...........Página 9

 

 

Français .......... Page  17

 

 

Shoulder

 

Strap

 

 

Tool Bag

 

Mobile Battery

 

Charger

 

(12 Vdc to 18 Vdc)

 

Loader

 

Fitting

 

339812 340057 

343154 322610 

 

 

       Service Guide 

 

 

 

Cordless Grease Gun 

595-A

 

595-B

 

595-C

 

595-D

 

 

Español .................................Página  9

 

Français ................................. Page  17

 

Deutsch ................................. Seite 25

 

Italiano................................Pagina 33

 

 

Description 

These model guns are designed to dispense 

petroleum-based greases (up to NLGI 2) for general 

lubrication applications. A 36-inch (0.91 meter) long 

high-pressure whip hose, heavy-duty grease coupler, 

1-hour fast charger and molded carrying case are 

included. The guns are equipped with low battery and 

stall indicator lights and an LED flashlight. 

The guns use a 18 V motor with three stages of gear 

reduction. A crank and yoke mechanism drives a 

reciprocating piston pump. The motor is powered by a 

rechargeable 18 Volt / 3000 mAh Lithium-ion battery pack. 

 

Each model gun is designed for 3-way loading; 

cartridge, suction, and loader pump (requires optional 

loader fitting 322610). The guns are spring-primed and 

include an air bleed valve to aid priming. 

 

Optional Accessories 

 

 

 

 

 

 

 

Specifications 

        

Figure 1   Cordless Grease Gun Models 595-A,-B,-C,-D

 

 

 

Maximum

 

Pressure

 

 

 

Flow Rate

 

 

Delivery Capacity when

Fully Charged

 

Grease Cylinder Capacity

Hose Length

 

 

Weight

 

(Empty)

 

Bulk

 

Cartridge

 

Size

 

Length

 

psi

 

bar

 

Oz./Min.

 

Gms/Min.

 

Cartridges

 

Ounces

 

Gms

Ounces

 

Inches

 

Meters

 

Lbs

 

Kg

 

8,000 552 

6 170 

27 

16 

 454 

14 

36  0.91 7.2  3.3 

Sound pressure (L

pA

) 72.3 dB(A), uncertainty (K) 3 dB(A) 

Acoustic power (L

WA

) 83.3 dB(A), uncertainty (K) 3 dB(A) 

Vibration emission value (a

h

) 0.6 m/s

2

, uncertainty (K) 1.5 m/s

 

Alemite, LLC 

167 Roweland Drive, Johnson City, Tennessee 37601 

www.alemite.com 

Copyright 

© 

2011 by Alemite, LLC 

This document contains confidential information that is the pr operty  of  Alemite,  LLC 

 

 

 

 

 

SER 595-A 

671018 

and is not to be copied, used, or disclosed to others without express written permission.                

Revision (10-11) 

Model

Battery  

Q uantity

Battery  Charger

595-A

1

595-B

2

595-C

1

595-D

2

120 Vac / 60 Hz                 
(North / South America)

230 Vac / 50 Hz                 
(Europe / Middle East)

Includes Battery Charger 

and Carrying Case

Sound pressure (LpA) 72.3 dB(A), uncertainty (K) 3 dB(A)
Acoustic power (LWA) 83.3 dB(A), uncertainty (K) 3 dB(A)
Vibration emission value (ah) 0.6 m/s2, uncertainty (K) 1.5 m/s2

Español ...........Página 9

 

 

Français .......... Page  17

 

 

Shoulder

 

Strap

 

 

Tool Bag

 

Mobile Battery

 

Charger

 

(12 Vdc to 18 Vdc)

 

Loader

 

Fitting

 

339812 340057 

343154 322610 

 

 

       Service Guide 

 

 

 

Cordless Grease Gun 

595-A

 

595-B

 

595-C

 

595-D

 

 

Español .................................Página  9

 

Français ................................. Page  17

 

Deutsch ................................. Seite 25

 

Italiano................................Pagina 33

 

 

Description 

These model guns are designed to dispense 

petroleum-based greases (up to NLGI 2) for general 

lubrication applications. A 36-inch (0.91 meter) long 

high-pressure whip hose, heavy-duty grease coupler, 

1-hour fast charger and molded carrying case are 

included. The guns are equipped with low battery and 

stall indicator lights and an LED flashlight. 

The guns use a 18 V motor with three stages of gear 

reduction. A crank and yoke mechanism drives a 

reciprocating piston pump. The motor is powered by a 

rechargeable 18 Volt / 3000 mAh Lithium-ion battery pack. 

 

Each model gun is designed for 3-way loading; 

cartridge, suction, and loader pump (requires optional 

loader fitting 322610). The guns are spring-primed and 

include an air bleed valve to aid priming. 

 

Optional Accessories 

 

 

 

 

 

 

 

Specifications 

        

Figure 1   Cordless Grease Gun Models 595-A,-B,-C,-D

 

 

 

Maximum

 

Pressure

 

 

 

Flow Rate

 

 

Delivery Capacity when

Fully Charged

 

Grease Cylinder Capacity

Hose Length

 

 

Weight

 

(Empty)

 

Bulk

 

Cartridge

 

Size

 

Length

 

psi

 

bar

 

Oz./Min.

 

Gms/Min.

 

Cartridges

 

Ounces

 

Gms

Ounces

 

Inches

 

Meters

 

Lbs

 

Kg

 

8,000 552 

6 170 

27 

16 

 454 

14 

36  0.91 7.2  3.3 

Sound pressure (L

pA

) 72.3 dB(A), uncertainty (K) 3 dB(A) 

Acoustic power (L

WA

) 83.3 dB(A), uncertainty (K) 3 dB(A) 

Vibration emission value (a

h

) 0.6 m/s

2

, uncertainty (K) 1.5 m/s

 

Alemite, LLC 

167 Roweland Drive, Johnson City, Tennessee 37601 

www.alemite.com 

Copyright 

© 

2011 by Alemite, LLC 

This document contains confidential information that is the pr operty  of  Alemite,  LLC 

 

 

 

 

 

SER 595-A 

671018 

and is not to be copied, used, or disclosed to others without express written permission.                

Revision (10-11) 

Model

Battery  

Q uantity

Battery  Charger

595-A

1

595-B

2

595-C

1

595-D

2

120 Vac / 60 Hz                 
(North / South America)

230 Vac / 50 Hz                 
(Europe / Middle East)

Includes Battery Charger 

and Carrying Case

24

Summary of Contents for 670AN3

Page 1: ...A Acoustic power LWA 83 3 dB A uncertainty K 3 dB A Vibration emission value ah 0 6 m s2 uncertainty K 1 5 m s2 Alemite LLC 167 Roweland Drive Johnson City Tennessee 37601 www alemite com Copyright 2011 by Alemite LLC This document contains confidential information that is the property of Alemite LLC 671018 and is not to be copied used or disclosed to others without express written permission Mode...

Page 2: ...r www alemlube co nz NSW TEL 02 9677 1555 FAX 02 9675 1155 QLD PNG TEL 07 3204 9166 FAX 07 3204 1224 VIC TAS TEL 03 8787 8288 FAX 03 8787 8266 WA TEL 08 9302 4199 FAX 08 9303 2095 SA NT TEL 08 8241 7111 FAX 08 8241 7011 NZ TEL 09 447 1007 FAX 09 447 1008 2 SER 595 A Cordless Grease Gun ...

Page 3: ... Second Stage 1 23 Q31631 19 SLD Gear Planet First Stage 3 24 Q31631 15 SLD Washer 1 25 Washer kcoL Washer kcoL 2 26 21 SLDPRT Mount Motor 1 27 Screw M3 x 16 Screw M3 x 16 5 28 393795 19 Motor Assembly with Sun Gear 1 1 Models 595 A C 2 Models 595 B D 30 339820 Cylinder Assembly Grease 1 31 Switch Three W Switch 1 32 336523 Gasket 1 33 Q31631 53 SLD O Ring 1 34 Spring Bleed V Spring Bleed Valve 1 ...

Page 4: ...the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock Personal Safety Stay alert watch what you are doing and...

Page 5: ... and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from intended could result in a hazardous situation Battery Use and Care Recharge only with the charge...

Page 6: ...un NOTE Refer to Figure 2 for component identification on the following procedures Cartridge Loading 1 Unscrew Grease Cylinder 30 from the gun 2 Pull the follower rod and engage the groove in the follower rod with the slot in the Grease Cylinder cap 3 Remove the plastic cap from the cartridge 4 Apply a film of grease to the exposed inside surface of the cartridge NOTE This is only necessary for a ...

Page 7: ...a thermal protector to prevent the motor from overheating When a blocked bearing line or grease fitting causes the gun to stall the thermal protector will open For maximum motor life avoid operating at stall Check Valve Contamination Should the gun fail the outlet check may be held open Remove Plug 47 clean Ball 44 and the Ball seat of Head 17 Battery Pack and Charger Safety Rules This manual cont...

Page 8: ...it the Battery Do not place the Charger in an area of extreme heat or cold It works best at normal room temperature Battery Charger Operation Charge the Battery only with the Charger provided Make sure power circuit voltage is same as that shown on the charger specifications plate Press down to ensure the battery properly engages with the charger s contacts Function of Red and Green Lights Red Lig...

Reviews: