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Visit our website at  

www.alemlube.com.au

 or 

www.alemlube.co.nz

NSW
TEL: (02) 9677 1555
FAX: (02) 9675 1155

QLD/PNG
TEL: (07) 3204 9166
FAX: (07) 3204 1224

VIC/TAS
TEL: (03) 8787 8288
FAX: (03) 8787 8266

WA
TEL: (08) 9302 4199
FAX: (08) 9303 2095

SA/NT
TEL: (08) 8241 7111
FAX: (08) 8241 7011

NZ
TEL: (09) 447 1007
FAX: (09) 447 1008

Cordless Grease Gun

SER 595-A

393795-

6 B

all C

he

ck

393757 B

le

ed Va

lve

393795-

20         

Ele

ctr

onic

 C

irc

uitr

y*

393795-

12 He

ad*

1

Insert, Coupler (

Insert, Coupler (Rubber)

1

2

Housing Cover

Housing, Right

1

3

Washer, Lock

Washer, Lock

10

4

Screw, Machine

Screw, Machine

8

5

Screw, Tapping

Screw, Tapping

4

6

Trigger

Trigger

2

7

Screw, M3 x 6

Screw, M3 x 6

6

8

Washer, M3, Lo

Washer, M3, Lock

4

9

Cover, Head

Cover, Head

1

10

Ring, Retaining

Ring, Retaining

2

11

Washer, 0.24 ID   

 

Washer, 0.24" ID x 0.67" OD

1

12

Q31631-35.SLD

Yoke

1

13

Q31631-36.SLD

Bearing, Roller

1

14

Washer, 0.24 ID   

 

Washer, 0.24" ID x 0.59" OD

1

15

Gear Assembly, 

Gear Assembly, Output

1

16

coupler holster

Holster

1

17

Head & Bearing 

Head & Bearing Assembly

1

18

Trigger Spring

Trigger Spring

1

19

Gear, Internal

Gear, Internal

1

20

Q31631-25.SLD

Gear, Output Pinion

1

21

Q31631-23.SLD

Gear, Planet (Second Stage)

3

22

Q31631-21.SLD

Gear, Sun (Second Stage)

1

23

Q31631-19.SLD

Gear, Planet (First Stage)

3

24

Q31631-15.SLD

Washer

1

25

Washer, kcoL

Washer, kcoL

2

26

21.SLDPRT

Mount, Motor

1

27

Screw, M3 x 16

Screw, M3 x 16

5

28

393795-19*

Motor Assembly (with Sun Gear)

1

1

Models 595-A, -C

2

Models 595-B, -D

30

339820

Cylinder Assembly, Grease

1

31

Switch, Three W

Switch

1

32

336523

Gasket

1

33

Q31631-53.SLD

O-Ring

1

34

Spring, Bleed V

Spring, Bleed Valve

1

35

Valve, Bleed

Valve, Bleed

1

36

Plug

Plug

1

37

Piston

Piston

1

38

Pin, Roll

Pin, Roll

2

39

340067

Hose Assembly, Grease

1

Never Substitute

40

308730

Coupler, Grease

1

41

343170

Flashlight with Clip

1

42

Lens Support

Lens, LED

1

43

PCB board

Circuit Board, LED

1

44

Ball, Check, 3-8  

Ball, Check, 3/8" Diameter

1

45

Spring, Check

Spring, Check

1

46

Gasket (Copper)

Gasket (Copper)

1

47

Plug, Check

Plug, Check

1

48

TP

Protector, Thermal

1

49

PCB

Circuit Board and Battery Connector

1

50

Housing ASSY

Housing, Left

1

343152

Charger, Battery (120 Vac / 60 Hz)

1

Models 595-A, -B

343153

Charger, Battery (230 Vac / 50 Hz)

1

Models 595-C, -D

52

Case, Carrying

1

A

340338

Relief Valve with Gasket

B

6304-B

Coupler, Grease

Legend:

Alemite, LLC

Revision (10-11)

Optional

*Replacement of these items by other than an authorized Alemite Service Center voids the warranty.

Part numbers left blank are not available separately.

Notes

51

Battery Pack, 18V

343151

29

Item No.

Part No.

Description

Qty

Repair Kits

3

3

Summary of Contents for 670AN3

Page 1: ...A Acoustic power LWA 83 3 dB A uncertainty K 3 dB A Vibration emission value ah 0 6 m s2 uncertainty K 1 5 m s2 Alemite LLC 167 Roweland Drive Johnson City Tennessee 37601 www alemite com Copyright 2011 by Alemite LLC This document contains confidential information that is the property of Alemite LLC 671018 and is not to be copied used or disclosed to others without express written permission Mode...

Page 2: ...r www alemlube co nz NSW TEL 02 9677 1555 FAX 02 9675 1155 QLD PNG TEL 07 3204 9166 FAX 07 3204 1224 VIC TAS TEL 03 8787 8288 FAX 03 8787 8266 WA TEL 08 9302 4199 FAX 08 9303 2095 SA NT TEL 08 8241 7111 FAX 08 8241 7011 NZ TEL 09 447 1007 FAX 09 447 1008 2 SER 595 A Cordless Grease Gun ...

Page 3: ... Second Stage 1 23 Q31631 19 SLD Gear Planet First Stage 3 24 Q31631 15 SLD Washer 1 25 Washer kcoL Washer kcoL 2 26 21 SLDPRT Mount Motor 1 27 Screw M3 x 16 Screw M3 x 16 5 28 393795 19 Motor Assembly with Sun Gear 1 1 Models 595 A C 2 Models 595 B D 30 339820 Cylinder Assembly Grease 1 31 Switch Three W Switch 1 32 336523 Gasket 1 33 Q31631 53 SLD O Ring 1 34 Spring Bleed V Spring Bleed Valve 1 ...

Page 4: ...the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock Personal Safety Stay alert watch what you are doing and...

Page 5: ... and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from intended could result in a hazardous situation Battery Use and Care Recharge only with the charge...

Page 6: ...un NOTE Refer to Figure 2 for component identification on the following procedures Cartridge Loading 1 Unscrew Grease Cylinder 30 from the gun 2 Pull the follower rod and engage the groove in the follower rod with the slot in the Grease Cylinder cap 3 Remove the plastic cap from the cartridge 4 Apply a film of grease to the exposed inside surface of the cartridge NOTE This is only necessary for a ...

Page 7: ...a thermal protector to prevent the motor from overheating When a blocked bearing line or grease fitting causes the gun to stall the thermal protector will open For maximum motor life avoid operating at stall Check Valve Contamination Should the gun fail the outlet check may be held open Remove Plug 47 clean Ball 44 and the Ball seat of Head 17 Battery Pack and Charger Safety Rules This manual cont...

Page 8: ...it the Battery Do not place the Charger in an area of extreme heat or cold It works best at normal room temperature Battery Charger Operation Charge the Battery only with the Charger provided Make sure power circuit voltage is same as that shown on the charger specifications plate Press down to ensure the battery properly engages with the charger s contacts Function of Red and Green Lights Red Lig...

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