background image

SFBTT20-IT BOBTAIL® Hydraulic Tool

(HK1121)

Alcoa Fastening Systems

7

* Two digit number after dash indicates hose

length in feet. (Example: 118309-12 is 12 foot

hose assembly.)

SFBTT20-IT

Nose

Assembly

918

Powerig

Shown

To primary power source

118308-*

Cord Assy

(2-Wire)

918 

Powerig

128441-3

3-Tool Controller

115 VAC

15A Plug

128418-*

Cord Assy

128457-*

Cable Assy

(Pressure

Transmitter)

125926-*

Hose Assy

128415

Relief

Valve

Transducer

2

3

4

5

6

7

8

9

10

1

TOOL 1

TOOL 1

CAUTION

CAUTION

ON

O

FF

POWERIG HYDRAULIC UNIT

CAUTION

TOOL 2 15 VAC

24 VAC

TOOL 2

CAUTION

CAUTION

CAUTION

CAUTION

CAUTION

TOOL 1

Figure 3

T

T

OOL

OOL

 

 

TO

TO

 P

 P

OWERIG

OWERIG

 S

 S

ETUP

ETUP

 

 

NOTE:  To decrease Relief Valve pressure, turn
the Relief Valve handle gradually counterclock-
wise; turn clockwise to increase pressure.

1. With the Nose Assembly in place on the

Installation Tool, begin setup. 

2. Connect the Hydraulic Hoses to the Powerig.

3. Connect the Relief Valve to the other end of the

Powerig Hydraulic Hoses.

4. Connect Hose Assy to the Transducer (PULL

pressure) and Relief Valve (RETURN pressure).

5. Connect Cord Assy from the Controller to the

Powerig labeled TOOL 1.

6. Connect Cable Assy from the Controller to the

Transducer.

7. Connect the Hose Assy to the installation tool.

8. Connect the Cord Assy to the installation tool.

9. a.  Connect the other end of Cord Assy to the

Controller at TOOL 1.

b.

Connect optional Hose/Cable Assy.

10. Connect the electrical plug from the Controller to a

120 VAC 15amp power.

continued

WARNING: To prevent tripping hazard, sus-
pend tools and route hoses off of floors.

WARNING: Only use compatible equipment
with this tool.

Summary of Contents for SFBTT20-IT SFBTT20-IT

Page 1: ...12 05 2013 HK1121 INSTRUCTION MANUAL BOBTAIL INSTALLATION SYSTEM SFBTT20 IT SFBTT20 IT...

Page 2: ...SFBTT20 IT BOBTAIL Hydraulic Tool HK1121 Alcoa Fastening Systems 2...

Page 3: ...ON FOR USE 6 TOOL TO POWERIG SET UP 7 8 CONTROLLER 9 OPERATING INSTRUCTIONS 10 WRENCHING UP OF PIPE THREADS 10 LIMIT SWITCH ADJUSTMENT 10 MAINTENANCE 11 TOOL ASSEMBLY PARTS LIST 12 TOOL ASSEMBLY DRAWI...

Page 4: ...s it is likely for these not to allow counteracting of nor mal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Beware of th...

Page 5: ...LE OF OF O OPERATION PERATION S SPECIFICATIONS PECIFICATIONS Power Source Huck POWERIG Hydraulic Unit Hose Kits Use only genuine HUCK Hose Kits rated 10 000 psi working pressure Hydraulic Fluid ATF me...

Page 6: ...ead full manual before using tool A half hour training session with qualified personnel is recommended before using Huck equipment When operating Huck installation equip ment always wear approved eye...

Page 7: ...ve handle gradually counterclock wise turn clockwise to increase pressure 1 With the Nose Assembly in place on the Installation Tool begin setup 2 Connect the Hydraulic Hoses to the Powerig 3 Connect...

Page 8: ...E and Table 1 12 Using a load cell see PHOTO A or a skid more and a test fastener in the tool energize the Powerig using a trigger switch Adjust the Relief Valve see PHOTO B so the tool gen erates the...

Page 9: ...s again to enter the new value Press ENT when finished 7 Press the ESC Command Button 5 times to exit 8 Move the Mode Switch back to RUN left most position 9 Check the continuously scrolling display f...

Page 10: ...res 5 and 6 on pages 13 and 14 for identification of Components NOTE It is important to ensure that the face of the micrometer is firmly against the Puller Head and the micrometer depth pin is in cont...

Page 11: ...em to detect and correct minor troubles At the beginning of each shift day Inspect tool and nose assembly for external dam age Verify that hydraulic hose fittings couplings and electrical connections...

Page 12: ...03431 2 15 Female Coupler 110439 1 16 Male Coupler 110438 1 17 Switch Housing Assy 129300 1 17a Switch Housing 128980 1 17b Limit Switch Lever 128823 1 17c Compression Spring 508368 1 17d Set Screw 50...

Page 13: ...4 not shown 16 14 SECTION A A 17 See Figure CC for details 18 4 18 2 22 4 22 8 19 20 21 23 24 Note 1 Apply Loctite 242 HUCK part number 505016 per manufacturer s instructions to these threaded joints...

Page 14: ...turer s instructions to these threaded joints Vibra TITE is a registered trademark of ND Industries 2 Tighten Setscrew 17h against Setscrew 17d until Setscrew 17d turns with difficulty Notes 1 2 D D C...

Page 15: ...SFBTT20 IT BOBTAIL Hydraulic Tool HK1121 Alcoa Fastening Systems 15 W WIRING IRING D DIAGRAM IAGRAM 129202 129202 129202 Wiring Diagram Figure 7...

Page 16: ...rk of Henkel Corporation U S A Anti seize Lubricant 508183 Hose Cable Extension Assy 128461 length To maintain CE conformity only CE compatible equipment should be used with these tools Installation t...

Page 17: ...nety 90 day warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MANU...

Page 18: ...nization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries Authorized AFS distributors are also located in m...

Reviews: