ALBIN PUMP ALHP Series Manual Of Maintenance Download Page 9

6. 

MAINTENANCE

During the development of the pulsation dampener, Albin Hose Pumps has once more applied 
its reputation in the area of simplicity, reliability, and maintenance-friendliness. However, care-
ful maintenance and, in particular, scrupulous cleaning are essential conditions for problem-
free operation of the pulsation dampener.

• 

Before carrying out any maintenance to the pulsation dampener, please thoroughly 

 

acquaint yourself with the directives in the paragraph “Safety”.

• 

Any repair to the pulsation dampener is to be carried out by skilled and authorised 

 

users only.

• 

After cleaning and maintenance work, do not use the pulsation dampener until all parts 

 

that have been removed, are reinstalled correctly.

 

 

WARNING

 

 Release the pressure from the pulsation dampener by means of the ball valve near the 

 

 pressure-relief valve, before starting on any work to the pulsation dampener.

 

 

WARNING

 

 Protect your hands and face from any dangerous substances when handling or 

 

 examining the pulsation dampener hose.

 

 

CAUTION

 

 After maintenance has been carried out, and before switching the pump back on, 

 

 ensure that all valves present in the pipe work are opened.

6.1 

Cleaning the pulsation dampener hose internally

The inside of the pulsation dampener hose is easily cleaned by flushing the pump and pulsa-
tion dampener with clean water. If a cleaning fluid is added to the water, it must be checked 
that the hose liner material is resistant to that.

With many products to be pumped, it is necessary to clean the pulsation dampener hose 
immediately once the pump is stopped, to avoid solidification and hardening of the product 
within the hose.

6.2 

Removing the pulsation dampener hose

1.       Disconnect the electrical supply from the corresponding pump and close any valves to 
 

minimise product loss.

2.     Position a tray under the pulsation dampener. This tray must be sufficiently large to 
 

collect all liquid products inside the pulsation dampener.

3.     Release all pressure from the pulsation dampener using the ball valve (pos.  17).

 

 

WARNING

 

 If the pulsation dampener hose is cracked or worn, liquid product to be pumped may 

 

 escape via the ball valve (pos. 17). Therefore, take the necessary safety precautions.

Summary of Contents for ALHP Series

Page 1: ...since 1928 ALBIN PUMP ALHP in line pulsation dampener Manual of maintenance...

Page 2: ...5 4 DESCRIPTION 5 4 1 Identification of the product 5 4 2 Operation of the pulsation dampener 5 4 3 Pulsation dampener hose 6 4 4 Pulsation dampener selection 6 5 INSTALLATION AND COMMISIONING 7 5 1...

Page 3: ...iendly processing of packaging materials contaminated lubricant and oil Always observe the local rules and regulations with respect to processing non reus able parts of the pulsation dampener 1 4 Spec...

Page 4: ...2 3 Compliance Pressure Equipment Directive The pulsation dampeners as mentioned on the front cover are in full compliance with the Euro pean Pressure Equipment Directive 97 23 EC 2 4 Use In Potentia...

Page 5: ...be accompanied by a fully completed and signed safety form as present in the back of this manual The safety form must be applied to the outside of the ship ping carton Parts which have been contaminat...

Page 6: ...ressure relief valve 4 3 Pulsation dampener hose The pulsation dampener hose liner material should be chemically resistant to the product to be pumped Dependent on the specific requirements of your ap...

Page 7: ...he hose pump Minimise the distance between pump and pulsation dampener The pulsation dampener may be installed in either the horizontal or vertical position The pulsation dampener must be suitably sup...

Page 8: ...ball valve pos 17 gently Filling medium will now enter and pressurize the vessel Check the pressure gauge pos 20 for the actual pressure inside the vessel 5 Pressurize the vessel to approximately 85...

Page 9: ...ampener hose CAUTION After maintenance has been carried out and before switching the pump back on ensure that all valves present in the pipe work are opened 6 1 Cleaning the pulsation dampener hose in...

Page 10: ...de of the new hose matches the colour code of the old used hose 1 Check all parts to be mounted for any damage and replace when necessary 2 Grease all metal parts which are not corrosion protected and...

Page 11: ...ener hose Pressure loss at pulsation dampener housing Damaged O ring pos 4 or 5 Replace the O ring con cerned Pressing ring pos 7 incor rectly mounted Tighten to the specified torque settings see Torq...

Page 12: ...7 DIMENSIONS...

Page 13: ...weight Description ALHP20 ALHP40 ALHP50 ALHP100 ALHP125 Hose clamp Pos 6 S band 12mm SL72 SL94 Supra 140 148 Supra 162 174 Thread M10 M12 M10 M10 Torque value lb ft 4 13 33 19 58 26 33 19 33 19 Key wi...

Page 14: ...s certifications and local representatives please visit www albinpump com ALBIN PUMP reserves the right to incorporate our latest design and material changes without notice or obligation Design featur...

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