ALBIN PUMP ALHP Series Manual Of Maintenance Download Page 7

INSTALLATION AND COMMISIONING

5.1 

Unpacking

When unpacking carefully follow the instructions as given on the packaging or on the pulsation 
dampener.

5.2 

Inspection

Check that your delivery is correct and check it for any transport damage 

5.3 

Installation conditions

5.3.1  Ambient conditions

Make sure the ambient temperature, during normal operation of the pulsation dampener, does 
not fall to below -20°C, and does not 65°C.

5.3.2  Set-up

When installing the pulsation dampener consider the following points:
• 

The pulsation dampener will not be effective for variable pump speeds or variable dis

          charge pressures.
• 

Limit the presence of sharp bends. Make sure that the radius of the bent discharge line 

          is as large as possible. It is recommended to use Y-connections instead of T-connec
          tions.
• 

The pulsation dampener will be most effective if it is directly mounted onto the hose   

           pump. Minimise the distance between pump and pulsation dampener.
• 

The pulsation dampener may be installed in either the horizontal or vertical position.

• 

The pulsation dampener must be suitably supported.

           If installed in potentially explosive atmospheres properly earth the pulsation dampener 
           and respect the instructions as mentioned in paragraph: “Use in Potentially Explosive 
           Environments (ATEX)”

• 

Avoid, at all times, a pressure higher than the maximum operating pressure.

• 

Avoid too heavy loads on the flanges. The maximum forces are given in the table below:

5.4 

Lifting and moving the pulsation dampener

To lift, move and position the pulsation dampener, suitable hoisting belts must be used. The 
best place to attach the hoisting belts is immediately behind both flanges of the pulsation 
dampener. Keep in mind the pulsation dampener’s weight. For weights see also paragraph 
“Weights table”.

           

WARNING

           If the pulsation dampener is to be lifted, ensure that all safety regulations for lifting   
           movements are adhered to and that the lifting is carried out by qualified personnel 
           only.

Summary of Contents for ALHP Series

Page 1: ...since 1928 ALBIN PUMP ALHP in line pulsation dampener Manual of maintenance...

Page 2: ...5 4 DESCRIPTION 5 4 1 Identification of the product 5 4 2 Operation of the pulsation dampener 5 4 3 Pulsation dampener hose 6 4 4 Pulsation dampener selection 6 5 INSTALLATION AND COMMISIONING 7 5 1...

Page 3: ...iendly processing of packaging materials contaminated lubricant and oil Always observe the local rules and regulations with respect to processing non reus able parts of the pulsation dampener 1 4 Spec...

Page 4: ...2 3 Compliance Pressure Equipment Directive The pulsation dampeners as mentioned on the front cover are in full compliance with the Euro pean Pressure Equipment Directive 97 23 EC 2 4 Use In Potentia...

Page 5: ...be accompanied by a fully completed and signed safety form as present in the back of this manual The safety form must be applied to the outside of the ship ping carton Parts which have been contaminat...

Page 6: ...ressure relief valve 4 3 Pulsation dampener hose The pulsation dampener hose liner material should be chemically resistant to the product to be pumped Dependent on the specific requirements of your ap...

Page 7: ...he hose pump Minimise the distance between pump and pulsation dampener The pulsation dampener may be installed in either the horizontal or vertical position The pulsation dampener must be suitably sup...

Page 8: ...ball valve pos 17 gently Filling medium will now enter and pressurize the vessel Check the pressure gauge pos 20 for the actual pressure inside the vessel 5 Pressurize the vessel to approximately 85...

Page 9: ...ampener hose CAUTION After maintenance has been carried out and before switching the pump back on ensure that all valves present in the pipe work are opened 6 1 Cleaning the pulsation dampener hose in...

Page 10: ...de of the new hose matches the colour code of the old used hose 1 Check all parts to be mounted for any damage and replace when necessary 2 Grease all metal parts which are not corrosion protected and...

Page 11: ...ener hose Pressure loss at pulsation dampener housing Damaged O ring pos 4 or 5 Replace the O ring con cerned Pressing ring pos 7 incor rectly mounted Tighten to the specified torque settings see Torq...

Page 12: ...7 DIMENSIONS...

Page 13: ...weight Description ALHP20 ALHP40 ALHP50 ALHP100 ALHP125 Hose clamp Pos 6 S band 12mm SL72 SL94 Supra 140 148 Supra 162 174 Thread M10 M12 M10 M10 Torque value lb ft 4 13 33 19 58 26 33 19 33 19 Key wi...

Page 14: ...s certifications and local representatives please visit www albinpump com ALBIN PUMP reserves the right to incorporate our latest design and material changes without notice or obligation Design featur...

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