Alarko Carrier AIROStar 39SQ Installation, Operation And Maintenance Instructions Download Page 6

6

2.4 - Horizontal transport

For horizontal movement pallet lifters or transport skids can 
be placed under the installation frame or under the lifting 
bars. It is important that these support the lifting points. At 
no time should the cross beams at the ends of the unit 
sections be used for jacking or tracking the AHU. FOR 
HORIZONTAL TRANSPORT ALWAYS PROVIDE SUPPORT 
UNDER THE LIFTING POINTS. The use of bars as rollers 
can result in damage to the installation frame. 

For offloading as well as hoisting lifting cables can be 
attached to the lifting bars. Evenly positioned spacer bars 
should be used between the lifting cables to prevent 
damage to the top of the unit and ensure that no excess 
pressure is applied to the side panels. For hoisting please 
ensure that the weight is evenly distributed. And please use 
CE marked hooks.

The AHU should not be lifted or moved under the cross 
beams. 

2.5 - Storage

The packaging in which the AHU is supplied can cause 
condensation to be formed between the packaging and 
the AHU, if the unit is stored in an unconditioned place. 
Storage temperature will be between –25 to 55 oC  
according to EN 60204-1. If the AHU is not immediately 
used it is recommended to store it in a conditioned location 
on-site. If the AHU is kept outside for a short period direct 
sun radiation must be avoided.

If the fans are shut down for a longer period (longer than 
three months) bearing damage can occur. To prevent this it 
is recommended to loosen the belt tension or to 
temporarily remove the fan belts. When the fans are 
re-started the belt tension must be reset to the specified 
tension. Controlled rotation of the fan impeller can also 
prevent this type of damage. This is also recommended for 
direct-drive fans.

2.6 - Warranty 

The units will 2 years warranty after invoice date if startup, 
storage and maintenance are made according to this 
manuel.

2.7 - Placement

The unit have to be placed on a dry floor surface which can 
handle the weight and do not give permission to slide or 
vibrate. Anti vibration pads can be used if needed.

2.8 - Schematic diagram of an air handling unit

The two versions of the 39SQ with heat recovery shown 
here in schematic diagrams with a short description. 
The drawings in this document are for information only and 
show the various versions. They do not include possible 
external sensors or control devices. The air flow direction 
shown is from LEFT to RIGHT.

The dimensions given in the drawings (H and W) refer to 
the outside dimensions of the AHU casing (excl. 
connections and additional components). Dimension 
W1min is the required service clearance in front of the 
AHU. W1rec is the recommended service clearance in front 
of the AHU to replace components.

For horizontal movement pallet lifters or transport skids can 

2.7 - Placement

The unit have to be placed on a dry floor surface which can 
handle the weight and do not give permission to slide or 
vibrate. Anti vibration pads can be used if needed.

2.8 - Schematic diagram of an air handling unit

The two versions of the 39SQ with heat recovery shown 
here in schematic diagrams with a short description. 
The drawings in this document are for information only and 
show the various versions. They do not include possible 
external sensors or control devices. The air flow direction 
shown is from LEFT to RIGHT.

The dimensions given in the drawings (H and W) refer to 
the outside dimensions of the AHU casing (excl. 
connections and additional components). Dimension 
W1min is the required service clearance in front of the 
AHU. W1rec is the recommended service clearance in front 
of the AHU to replace components.

2.6

2.7

Summary of Contents for Carrier AIROStar 39SQ

Page 1: ...39SQ 39SQR 39SQP Airostar Air Handling Units Installation operation and maintenance instructions...

Page 2: ...an 16 4 11 Silencers 19 4 12 Lighting 19 4 13 Control panel 20 4 14 Installation of external sensors included 21 4 15 Sensor Replecament 22 5 MAINTENANCE CHECKLIST 23 5 1 Checklist of check points and...

Page 3: ...guidelines of the Pressure Equipment Directive PED Do not walk on the roof panels of units installed inside or outside Technical staff who is responsible for startup and maintanence has to take occupa...

Page 4: ...tted to carry out work on these components Do not work on electrical components including control panels switches VFD untill you are sure ALL POWER IS OFF and no residual voltage can leak from capacit...

Page 5: ...ple in the immediate vicinity of the unit are endangered Carrier does not accept any responsibility if these instructions are not observed Transport and lifting must be carried out by qualified person...

Page 6: ...mended for direct drive fans 2 6 Warranty The units will 2 years warranty after invoice date if startup storage and maintenance are made according to this manuel 2 7 Placement The unit have to be plac...

Page 7: ...t recovery wheel I Recirculation damper J Supply air fan K Extract air filter L Electric reheater hot water M Cooling coil with changeover N Supply air damper O Extract air damper Legend 1 Actuator ou...

Page 8: ...ypass damper H Control panel I Supply air fan J Extract air fan K Electric reheater hot water L Cooling coil with changeover M Supply air damper N Exhaust air damper Legend 1 Actuator outdoor air extr...

Page 9: ...er end position Filters Correct filter type Are the filters correctly installed Pressure differential gauge Correct operation Pressure differential switch Correct operation set up Heaters Hot water co...

Page 10: ...of a single skin flexible connection is 170 mm but a flexible connection must NOT be installed stretched between the AHU and the duct Once installed the operating length of the flexible connection mus...

Page 11: ...to prevent that mist causes the filters to become too wet The pre heater will reduce the relative humidity of the air Connection of the outdoor air intake duct If condensation can be expected in or o...

Page 12: ...further apart using an extra piece of duct at the outdoor air intake opening If the units are installed outside this piece of duct should be placed between the air handling unit and the pre installed...

Page 13: ...e moisture Condensate may form in the period before the first start up of the AHU as a result of weather change and or humid air from the building Remove all condensate from the construction component...

Page 14: ...pump the installation must be designed to compensate for the required heat during the system heat pump defrost cycle and the heat cannot be drawn from the supply air Otherwise the supply air temperatu...

Page 15: ...is best to use an infinitely variable controller for the compressor condensing unit If the condensing unit has infinitely variable control one of the temperature controls in the controller can be sele...

Page 16: ...heat recovery wheel is supplied with rotor control included in the central control panel The rotation monitor for the rotor is pre installed and connected If required the heat recovery wheel can incl...

Page 17: ...cked open This warning also important for safety Because of the positive pressure fan doors can hit the technical personel who is opening the doors Before openning the doors the fan must be switched o...

Page 18: ...n can rotate depends on the motor impeller assembly and should normally be higher than 50 Hz The maximum frequency is given on the fan name plate Plug fans are equipped with a pressure measurement poi...

Page 19: ...from the building Remove all condensate from the construction components and dry the electrical components using warm dry air e g with a hair drier Do not work on electrical components including contr...

Page 20: ...32 32 16 63 63 63 63 100 100 1 260 1 260 1 260 1 260 2 000 2 000 5 5 5 5 5 5 7 5 7 5 11 5 5 7 5 11 7 5 11 11 32 40 63 40 63 63 4 32 32 32 640 640 640 1 1 1 1 2 2 1 1 2 2 2 2 16 16 25 4 32 32 32 32 63...

Page 21: ...connected to the control panel after the unit has been installed In the control diagram this sensor is shown as 23TT22 TT6 Room temperature sensor The passive PT1000 sensor includes room temperature...

Page 22: ...ol damper will open if the water temperature measured is below 20 C Heating mode detection if the measured water temperature is higher than the sum of the setting values at the bottom and top dials se...

Page 23: ...inspections and maintenance of the AHU On the following pages there is a more detailed description of the individual components WARNING Remember to deenergise all components and to ensure that the fan...

Page 24: ...installed in the correct manner 6 6 Dampers Lubrication of the dampers is not required Remove excess contamination by cleaning with compressed air and possible cleaning with water and a mild household...

Page 25: ...Heat recovery wheel Check the rotor once a year for contamination and if necessary clean with compressed air Check the rotor speed and compare it with the design data Check the operation of the rotati...

Page 26: ...gn of bearing wear but also of incorrect operation of the transmission or an unbalanced system The following points require extra attention Check for vibration Check the rotation direction Avoid unnec...

Page 27: ...Silencers It is recommended to check the splitters of the silencers periodically for possible damage and loosening of the fibres to prevent dirt deposits in the system 6 16 Control The control must b...

Page 28: ...ERE THE AHU S POWER SUPPLY FIND THE SWITCH WHICH BELONGS TO AHU S POWER SUPPLY OPEN THE SWITCH 5 PUT THE LOCK BACK NOTE AT THE 3 STAGES SWITCHES 2 AUTOMATION 1 MANUEL CONTROL 0 MEANS CLOSE PINBOARD PI...

Page 29: ...NOT TOUCH THE PIPES 4 CLOSE THE ELECTRICAL HEATER MAIN SWITCH SWITCH WILL BE SET FROM 1 TO 0 POSITION LOCK THE ELECTRICAL HEATER MAIN ELECTRIC SWITCH 5 CLOSE THE MAIN HEATER WATER VALVE CLOSE THE MAI...

Page 30: ...Order No 13938 11 07 2016 Supersedes order No 13938 11 07 2014 Manufactured by Alarko Carrier Gebze Turkey The manufacturer reserves the right to change the specification without prior notice...

Reviews: