Airxcel Aqua-Hot Reporter 400 Series Installation Manual Download Page 7

Fluid Expansion Bottle

Fluid Expansion Bottle

©Aqua-Hot®

 400D Installation Manual 

Rev 220504

©Aqua-Hot®

 400D Installation Manual 

Rev 220504

p. 11

p. 10

Exhaust System Requirements

•  The exhaust must be able to freely exit away from the 

vehicle without any obstructions.

•  Angle the exhaust pipe towards the rear of the vehicle, 

so that exhaust fumes will naturally move away while the 

vehicle is in motion. See Figure 16.

•  Use standard 2” automotive-type exhaust piping and avoid 

bends, if possible. A minimum 1.75” ID automotive-type 

exhaust pipe may be used. See Figure 15 & Figure 18.

•  A maximum of three 90° exhaust bends are allowed. 

Reference Figure 14.

• 

Do not use galvanized pipe fittings (only black-iron pipe and 

fittings should be used). Reference Figure 18.

•  The total length of exhaust pipe should not exceed 27.5 

feet.

•  The Aqua-Hot is supplied with a 3 inch and 4 inch black pipe 

nipple (1.5 inch diameter) along with a 1.5 inch exhaust 

elbow. Reference Figure 16. These three exhaust system 

components MUST BE utilized with all product installations. 

Be sure to reference Figure 17 and 18 to determine which 

exhaust nipple should be connected directly to the Aqua-

Hot’s exhaust port (the 3 inch of the 4 inch black pipe 

nipple).

Exhaust System

Exhaust System

The Aqua-Hot’s exhaust is HOT and must be kept away 

from  any  heat  sensitive  material(s).  Do  NOT  direct 

exhaust downward as a fire may result when parked in 

dry, grassy areas.

All Aqua-Hot exhaust system installations MUST utilize the 

two black pipe nipples and black pipe elbow, which are 

provided with the heating system in the configuration to be 

suited for the particular RV application. Failure to conform 

could create a hazardous situation and WILL void the Aqua-

Hot’s ETL Product Listing.

NOTE: 

Refer to “Internal Combustion Engine Exhausts and 

Vehicle Wall Openings” in RVIA’s ANSI/NFPA 1192 Handbook 

for the Recreational Vehicle Standards, as well as the 

National Fire Protection Associations’ (NFPA) 1192 Standard 

on Recreational Vehicles for additional information.

Figure 16

Installation Procedure:

1.  Run the exhaust pipe to the driver’s side or to the back 

of the vehicle and ensure that the exhaust fumes cannot 

enter into the passenger compartment.

2.  Be sure to secure the end of the exhaust pipe to the vehicle 

with the proper exhaust hanger/support hardware.

NOTE: 

Should this particular application require more than 

27.5 feet of exhaust pipe, please contact Aqua-Hot at +1 

(800) 685-4298 for assistance.

NOTE: 

The exhaust elbow can be rotated 270°, 

as shown in the illustration; however, the exhaust 

must not terminate beneath the vehicle or beneath 

an open-able window or vent.

NOTE: 

A maximum of three 90° bends are allowed 

in the exhaust pipe. Also, the exhaust pipe cannot 

be longer than 27.5 feet.

Figure 14

1.5 inch ID Black Pipe Exhaust Fitting

The two black pipe exhaust fittings MUST be utilized 

with all installations! Failure to conform could create 

a hazardous situation and will void the Aqua-Hot ETL 

Product Listing.

1.5 inch Exhaust Port

View from Underneath Aqua-Hot

Exhaust Elbow and 

Nipples Assembly

2.0 inch ID Automotive Type Exhaust Pipe

Figure 15

Summary of Contents for Aqua-Hot Reporter 400 Series

Page 1: ...Installation Manual 400Series AHE 400 D02 with...

Page 2: ...Winterizing 41 Flow Diagram 42 Wire Sizing 43 Appendix A System Schematics 44 Appendix B Antifreeze 50 Appendix C Parts Accessories 53 Warranty 59 Caution Notes As you read this information take parti...

Page 3: ...ture An over temperature fault will occur if your Aqua Hot heating system has reached 218 F The Reporter will deactivate the heater and display an over temperature fault on the display screen Low Leve...

Page 4: ...stry Association 1896 Preston White Drive PO Box 2999 Reston VA 22090 0999 Call them at 703 620 6003 or visit online at www rvia org 1 4 5 6 8 15 Figure 5 Figure 3 Figure 6 Figure 2 NOTE Thisproductla...

Page 5: ...ounting tray flange into the cut out opening Reference Figure 9 4 Insert a 10 machine screw into each of the embossed holes in the mounting tray 6 total and tighten to secure the mounting tray to the...

Page 6: ...piece of overflow tubing so that it can be connected to the top of the expansion tank and extend through the bay floor Secure tubing with clamps NOTE Avoid any bends or dips in the overflow tubing fro...

Page 7: ...ons MUST utilize the two black pipe nipples and black pipe elbow which are provided with the heating system in the configuration to be suited for the particular RV application Failure to conform could...

Page 8: ...Clearances Position the heat exchangers so that even heat is distributed throughout the coach interior The first heat exchanger on the loop will output the most interior heat It is best practice to pl...

Page 9: ...cold air return grate A minimum of supply ventilation cross sectional area of at least 29in2 74cm2 must be supplied to each heat exchanger If the toe kick area is inadequate to house a heat exchanger...

Page 10: ...coolant hose heater hose or PEX tubing for the heating loop s Use wide sweeping elbows or bend supports whenever the plumbing lines may be susceptible to kinking Plumbing lines should be run in areas...

Page 11: ...changer will always output the largest volume of heat as compared to subsequent exchangers NOTE This is just a sample for mounting locations of the Cozy heat exchangers Actual placement and quantity m...

Page 12: ...laid as flat as possible and any extreme rises in height should be avoided in order to eliminate any potential air traps Run both fuel lines in areas where they cannot be pinched kinked or damaged dur...

Page 13: ...anty Use the RVIA provided table below in order to determine the proper sizing of pipe and tubing required to ensure maximum efficiency The size of the water supply piping and branch line shall not be...

Page 14: ...ermostat as Zone Circulation Pump 2 is for Zone 4 However you can wire to which ever zone of your preference Fresh Water Tank Thermostat Mounting 1 Select a location for the thermostat bulb in the fre...

Page 15: ...ing 1 Cut out a 3 75 W x 1 25 H opening for the switch panel plate Reference Figure 48 2 Once the switch panel has been completely wired permanently mount the switch panel in place 3 Using four counte...

Page 16: ...al regulations Improper installation can cause property damage injury or death Figure 50 Figure 51 NOTE Reference the Schematics starting on page 44 for more information Wire Insertion View Shown 6 5...

Page 17: ...nk temperatures to be displayed on the Reporter and relayed to the on board comfort control systems if the coach manufacturer installs one The tank temperature sensor allows more granular control of t...

Page 18: ...Information Heat Testing The heat testing page of the Reporter will allow the electric and burner heating sub systems to be independently activated for troubleshooting and testing purposes Fan Testing...

Page 19: ...lect NEXT Manual mode will continue to run for up to 3 days without any user intervention Pressing the reset button at any time while enabled will reset the timer and run for an additional 3 days All...

Page 20: ...he Aqua Hot s Reporter 2 Label the wires indicating whether they are a power or a ground wire 3 Attach the DC power wires onto the appropriate connections on the Reporter 4 Connect both power and grou...

Page 21: ...4 38 44 49 53 57 60 Propylene Glycol NOTE The Aqua Hot s boiler tank must be filled with the antifreeze and water heating solution through the drain valve not through the top of the unit to avoid air...

Page 22: ...RIOUS damage to the Aqua Hot domestic water heating system Ensure that only non toxic RV antifreeze FDA approved GRAS antifreeze rated for winterization is used when winterizing this unit The warranty...

Page 23: ...the antifreeze and water coolant solution within the Aqua Hot boiler tank The boiler tank heats to 190 F Zone thermostat calls for heat A hot water faucet is opened signaling to the Aqua Hot to genera...

Page 24: ...Loop Purging the Heating Loop Aqua Hot 400D Installation Manual Rev 220504 Aqua Hot 400D Installation Manual Rev 220504 p 45 p 44 System Schematics POWER INPUT PUMPS SAFETIES AND CONTROLS System Schem...

Page 25: ...Loop Purging the Heating Loop Aqua Hot 400D Installation Manual Rev 220504 Aqua Hot 400D Installation Manual Rev 220504 p 47 p 46 System Schematics ELECTRIC ELEMENT HIGH LIMIT THERMOSTATS System Sche...

Page 26: ...System Schematics System Schematics Aqua Hot 400D Installation Manual Rev 220504 Aqua Hot 400D Installation Manual Rev 220504 p 49 p 48 HEAT EXCHANGERS HEATING ZONE THERMOSTATS...

Page 27: ...rrode the Aqua Hot s boiler tank and associated components prematurely Therefore concentrated propylene glycol should be diluted with distilled deionized or soft water which is 80ppm or less in total...

Page 28: ...aphic to the right has been designed as an aid but note that it may differ from what is shown in the refractometer sight glass Application of Propylene Glycol Poor Poor Good Application of Propylene G...

Page 29: ...EXE 505 65A Heat Exchanger Whisper Silent 12V DC EXX 013 100 Nozzle Round 4 w o Connector Black EXX 013 105 Nozzle 4 Round w 2 Connector Black EXE 103 0EX Heat Exchanger Cozy III EXX 006 501 Grille Me...

Page 30: ...X 100 900 Boost Pump PLX 284 74V Hose Molded Elbow 90 PLX 120 626 Tube Red O2 Barrier Pex 100 Ft PLX 100 836 Pump Mounting Bracket PLX 432 000 Fitting Straight PEX x M NPT PSF PLX CTB 270 Clamp Hose C...

Page 31: ...se the use of accessory parts or parts not authorized by Aqua Hot Heating Systems Inc repair by unauthorized persons and damage or abuse of the heater are specially excluded from warranty coverage For...

Page 32: ...eating Systems LLC 7501 Miller Drive Frederick CO 80504 Visit us online at www aquahot com Call us at 574 AIR XCEL 574 247 9235 2021 Aqua Hot Heating Systems LLC Printed in the USA Installation Manual...

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