Airwell YUDE024 Service Manual Download Page 50

TROUBLESHOOTING 

 

 

 

SM YUDE 2-A.1 GB  

 

12-5 

  

12.1.4 

Checking the refrigeration system 

Checking system pressures and other thermodynamic measures should be done when system 
is in Test Mode (in Test mode, system operates in fixed settings). The performance curves 
given in this manual are given for unit performance in test mode when high indoor fan speed is 
selected. 
Entering test mode please refer to section 11- Control system. 
 

12.2 

Simple procedures for checking the Main Parts 

12.2.1 

Checking Mains Voltage.  

Confirm that the Mains voltage is between 198 and 264 VAC. If Mains voltage is out of this 
range, abnormal operation of the system is expected. If in range check the Power (Circuit) 
Breaker and look for broken or loosed cable lugs or wiring mistake(s). 

12.2.2 

Checking Power Input. 

If Indoor unit power LED is unlighted, power down the system and check the fuse of the Indoor 
unit. If the fuse is OK replace the Indoor unit controller. If the fuse has blown, replace the fuse 
and power up again. 
Checking Power Input procedure for the Outdoor unit is the same as with the Indoor unit.  

12.2.3 

Checking the Outdoor Fan Motor. 

Check the output voltage between two wires (RED and BLACK) of connector Controller DC-
MOTOR, normal voltage is 310VDC. 

12.2.4 

Checking the Compressor. 

The compressor is brushless permanence magnetic DC motor. Three coil resistance is 
same. Check the resistance between three poles. The normal value should be below 0.7 
ohm. 

 

12.2.5 

Checking the Reverse Valve (RV). 

Running in heating mode, check the voltage between two pins of reverse valve connector, 
normal voltage is 220~240VAC.  

 

 

 

Summary of Contents for YUDE024

Page 1: ...or Units Outdoor Units CADE024 DBDE024 FADE024 YUDE024 CADE030 DBDE030 FADE030 YUDE030 CADE036 DBDE036 FADE036 YUDE036 CADE036 DBDE036 FADE036 YUDE036T REFRIGERANT R410A HEAT PUMP SM YUDE 2 A 1 GB SEP...

Page 2: ...indicates no changes in the relevant page All pages in the following list represent effected non effected pages divided by chapters Dates of issue for original and changed pages are Total number of pa...

Page 3: ...RATING CONDITIONS 3 10 4 OUTLINE DIMENSIONS 4 1 5 PERFORMANCE DATA 5 1 6 AIRFLOW CURVES 6 1 7 ELECTRICAL DATA 7 1 8 WIRING DIAGRAMS 8 1 9 REFRIGERATION DIAGRAMS 9 1 10 TUBING CONNECTIONS 10 1 11 CONTR...

Page 4: ...luding 24 30 36kBtu h Indoor Cassette DCI 3 sizes including 24 30 36Btu h Indoor Ducted DCI 3 sizes including 24 30 36kBtu h The outdoor unit has two options of 1 phase 3 phases 1 Phase 3 sizes includ...

Page 5: ...It includes Coil with hydrophilic aluminum fins Motorized flaps step motors for CADE and FADE Advanced electronic control box assembly 1 4 Filtration The series presents air filters Easily accessible...

Page 6: ...for RC units Outlet air fan grill Service valves flare type connection 1 7 Tubing Connections Flare type interconnecting tubing to be produced on site For further details please refer to the Installat...

Page 7: ...le OUTDOOR UNITS INDOOR UNITS AWSI DBDE024 N11 AWSI DBDE030 N11 AWSI DBDE036 N11 AWSI CADE024 N11 AWSI CADE030 N11 AWSI CADE036 N11 AWSI FADE024 N11 AWSI FADE030 N11 AWSI FADE036 N11 AWAU YUDE024 H11...

Page 8: ...39x268x558 Weight kg 34 Package dimensions WxHxD mm 1348x597x283 Packaged weight kg 39 Units per pallet units 7 Stacking height units 7 OUTDOOR Refrigerant control EEV Compressor type model Rotary DC...

Page 9: ...kg 40 Package dimensions WxHxD mm 1343x823x315 Packaged weight kg 50 Units per pallet units 6 Stacking height units 6 OUTDOOR Refrigerant control EEV Compressor type model Rotary DC Inverter Fan type...

Page 10: ...dimensions WxHxD mm 963x963x325 Packaged weight kg 32 Units per pallet units 6 Stacking height units 6 OUTDOOR Refrigerant control EEV Compressor type model Rotary DC Inverter Fan type quantity Axial...

Page 11: ...Weight kg 34 Package dimensions WxHxD mm 1348x597x283 Packaged weight kg 39 Units per pallet units 7 Stacking height units 7 OUTDOOR Refrigerant control EEV Compressor type model Rotary DC Inverter Fa...

Page 12: ...t kg 48 Package dimensions WxHxD mm 1548x828x345 Packaged weight kg 56 Units per pallet units 6 Stacking height units 6 OUTDOOR Refrigerant control EEV Compressor type model Rotary DC Inverter Fan typ...

Page 13: ...mensions WxHxD mm 963x963x409 Packaged weight kg 38 Units per pallet units 5 Stacking height units 5 OUTDOOR Refrigerant control EEV Compressor type model Rotary DC Inverter Fan type quantity Axial x...

Page 14: ...5 Weight kg 46 Package dimensions WxHxD mm 1338x877x305 Packaged weight kg 63 Units per pallet units 6 Stacking height units 6 OUTDOOR Refrigerant control EEV Compressor type model Rotary DC Inverter...

Page 15: ...ht kg 48 Package dimensions WxHxD mm 1548x828x345 Packaged weight kg 56 Units per pallet units 6 Stacking height units 6 OUTDOOR Refrigerant control EEV Compressor type model Rotary DC Inverter Fan ty...

Page 16: ...dimensions WxHxD mm 963x963x409 Packaged weight kg 38 Units per pallet units 5 Stacking height units 5 OUTDOOR Refrigerant control EEV Compressor type model Rotary DC Inverter Fan type quantity Axial...

Page 17: ...d units Cooling Indoor 27oC DB 19oC WB Outdoor 35 oC DB Heating Indoor 20oC DB Outdoor 7oC DB 6oC WB 3 1 Operating Limits R410A Indoor Outdoor Cooling Upper limit 32oC DB 23oC WB 48oC DB Lower limit 2...

Page 18: ...Model A B C D E F CADE024 950 840 780 680 160 240 CADE030 036 950 840 780 680 160 320 4 2 DBDE 024 030 036 Unit mm A B C D E F G H I J DBDE024 1101 515 820 1159 1239 558 1002 160 235 268 DBDE030 1101...

Page 19: ...OUTLINE DIMENSIONS 4 2 SM YUDE 2 A 1 GB 4 3 FADE024 030 036 A B Unit mm Model A B C D H FADE024 1220 225 1158 280 700 FADE030 1420 245 1354 280 700 FADE036 1420 245 1354 280 700...

Page 20: ...OUTLINE DIMENSIONS SM YUDE 2 A 1 GB 4 3 4 4 Outdoor Unit Unit mm Model A B C D E YUDE024 980 427 790 610 390 YUDE030 980 427 790 610 390 YUDE036 1107 440 1100 631 400...

Page 21: ...PERFORMANCE DATA SM YUDE 2 A 1 GB 5 1 5 PERFORMANCE DATA...

Page 22: ...ure Pa Nominal System Curve Max System Curve High speed Medium Speed Low Speed Performance test point at 50 Pa Operating Range 6 2 Model AWSI DBDE030 N11 Airflow Vs External Static Pressure 0 10 20 30...

Page 23: ...rnal Static Pressure 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 1200 1400 1600 1800 2000 2200 2400 2600 Airflow Rate m hr External Static Pressure Pa Nominal System Curve Max System Curve Hi...

Page 24: ...415V 50Hz Capability of Air Switch A Indoor 10A Capability of Air Switch A Outdoor 20A 25A 32A 32A Power Supply Wiring No X Cross Section mm2 ODU 3x4 0mm2 5x2 5mm2 Power Supply Wiring No X Cross Secti...

Page 25: ...WIRING DIAGRAMS SM YUDE 2 A 1 GB 8 1 8 WIRING DIAGRAMS 8 1 AWAU YUDE024 H11 AWAU YUDE030 H11 M P P...

Page 26: ...WIRING DIAGRAMS 8 2 SM YUDE 2 A 1 GB 8 2 AWAU YUDE036 H11...

Page 27: ...WIRING DIAGRAMS SM YUDE 2 A 1 GB 8 3 8 3 AWAU YUDE036 H13 TBD...

Page 28: ...WIRING DIAGRAMS 8 4 SM YUDE 2 A 1 GB 8 4 AWSI CADE024 030 036 N11 For model 30 42...

Page 29: ...il Thermistor WH PE E500 X1 X2 U SWING1 U SWING2 9 6 Receiving Board 5 M1 M2 M3 L1 L2 PE BRACKET PE EVAPORATOR Remark The Wired Controller is the optional accessory The evaporator and t e bracket only...

Page 30: ...WIRING DIAGRAMS 8 6 SM YUDE 2 A 1 GB 8 6 AWSI DBD024 030 036 N11...

Page 31: ...9 1 9 REFRIGERATION DIAGRAMS OAT OCT CTT RAT ICT Note CTT Compressor Discharging Temperature Sensor OCT Outdoor Coil Temperature Sensor OAT Outdoor Air Temperature Sensor ICT Indoor Coil Temperature...

Page 32: ...0 TUBING CONNECTIONS When the outdoor unit is installed above the indoor unit an oil trap is required every 5m along the suction line at the lowest point of the riser In case the indoor unit is instal...

Page 33: ...tion Concept The control function is divided between indoor and outdoor unit controllers Indoor unit is the system Master requesting the outdoor unit for cooling heating capacity supply The outdoor un...

Page 34: ...ing on indoor unit When low noise commands come from the indoor unit or when outdoor unit low noise or quiet commands come from indoor unit the upper limit frequency must be lowered than the usual set...

Page 35: ...ding to the difference between actual room temperature RAT and user set point temperature SPT Indoor Fan speed High Medium Low RAT SPT Cooling 2 0 2 0 Heating 1 1 3 3 In DRY mode the automatic fan spe...

Page 36: ...compressor frequency after compressor starts to operate 3 Target CTT control will be performed after compressor operates for 5min 4 The EEV opening will be updated every 5s 11 1 7 Reversing Valve RV C...

Page 37: ...ndoor fan speed depends on the indoor coil temperature Anti cold air function When starting the heating mode anti cold air function will be activated and indoor fan can run at low speed or stop runnin...

Page 38: ...be forced to decrease frequency for 4 min to make sure the oil which accumulated into the system back to compressor During the oil return operation the IDU has no any indication 11 8 Protections Ther...

Page 39: ...malfunction it can resume by pressing ON OFF 11 8 4 Compressor over Current Protection Detect an input current by the CT during the compressor is running and set the frequency upper limit from such i...

Page 40: ...dure 11 8 5 3 Exiting Deicing The deicing operation can exit when any of the conditions below is satisfied 1 OCT 10 2 OCT 6 lasts for more than 80s 3 The continuous running time of deicing reaches to...

Page 41: ...pped for 3min the unit will be allowed to operate If the module protection continuously occurs for 3 times it should not be resumed automatically and you should press the ON OFF button to resume 11 8...

Page 42: ...mpressor is ON Timer Indication Lights up when the Timer is set Auto Press the Auto button the unit will run auto mode automatically when the unit is off Press the AUTO button the air conditioner will...

Page 43: ...in 3s successively to enter into Freon recovery mode Fo will be displayed When Freon recovery mode operated for 25mins all loads will operate in cooling mode The setting fan speed is high fan speed a...

Page 44: ...0 30 40 50 60 70 80 90 100 110 120 130 140 20 15 10 5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Temperature C Resistance Kohm 11 13 2 ICT OCT ICT OCT R T Chart 0 10 20 30 40 50 60 70 80 90 100 110 12...

Page 45: ...ONTROL SYSTEM SM YUDE 2 A 1 GB 11 13 11 13 3 CTT CTT R T Chart 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 Temperature C Resistance Kohm...

Page 46: ...t first turning off the power At time such as when the circuit board is to be replaced place the circuit board assembly in a vertical position Normally diagnose troubles according to the trouble diagn...

Page 47: ...2 Pump is damaged E1 E1 High pressure switch protection 1 Refrigerant was superabundant 2 Poor heat exchange including blockage and bad radiating environment 3 Too high ambient temperature E2 Defrost...

Page 48: ...environment H5 H5 IPM protection 1 Abnormal power input voltage 2 Compressor wiring mistake 3 Liquid and gas valve are not open 4 EEV damaged or not proper working 5 Poor heat exchange 6 Over charged...

Page 49: ...A AC over current protection 1 Supply voltage is unstable 2 Supply voltage is too low and load is too high PF PF Driver board ambient temperature sensor failure PP PP AC under voltage AC over voltage...

Page 50: ...look for broken or loosed cable lugs or wiring mistake s 12 2 2 Checking Power Input If Indoor unit power LED is unlighted power down the system and check the fuse of the Indoor unit If the fuse is OK...

Page 51: ...EXPLODED VIEWS AND SPARE PARTS LISTS SM YUDE 2 A 1 GB 13 1 13 EXPLODED VIEWS AND SPARE PART LISTS 13 1 Exploded view of Indoor unit AWSI DBDE024 030 N11...

Page 52: ...9 01314155 Left Side Plate 1 10 76712455 Choke Plug of Drain Pipe 2 11 01025200050 Evaporator Assy 1 12 11125303 Filter Sub assy 2 13 02285301 Filter runner Assy 1 14 02112446 Hook 4 15 01265226 Upper...

Page 53: ...9 01314155 Left Side Plate 1 10 76712455 Choke Plug of Drain Pipe 2 11 01025200050 Evaporator Assy 1 12 11125303 Filter Sub assy 2 13 02285301 Filter runner Assy 1 14 02112446 Hook 4 15 01265226 Upper...

Page 54: ...EXPLODED VIEWS AND PARE PARTS LISTS 13 4 SM YUDE 2 A 1 GB 13 4 Exploded view of Indoor unit AWSI DBDE036 N11...

Page 55: ...9 01325200044 Blower Mounting Plate Sub Assy 1 10 15709400006 Brushless DC Motor 1 11 10424100001 Centrifugal Fan Blade 2 12 26904100052 Volute Casing Lower 2 13 15265301 Bottom Cover 1 14 01285323 Wa...

Page 56: ...EXPLODED VIEWS AND PARE PARTS LISTS 13 6 SM YUDE 2 A 1 GB 13 6 Exploded view of Indoor unit AWSI CADE024 030 036 N11...

Page 57: ...1074042 Connection Sheet Assy 1 14 01382715 Tube Exit Plate Assy 1 15 52012722 Bottom Foam Assy 1 16 01329416 Water Pump Mounting Rack 1 17 05230026 Drain Pipe for Water Pump 1 18 01252713 Pump Backup...

Page 58: ...1072732 Evaporator Linkage 1 14 01382715 Tube Exit Plate Assy 1 15 52012721 Bottom Foam Assy 1 16 01332721 Water Pump Mounting Rack 1 17 05230026 Drain Pipe for Water Pump 1 18 01252713 Pump Backup Co...

Page 59: ...nnected Board Assy of Evaporator 0 14 01382715 Tube Exit Plate Assy 1 15 52012721 Bottom Foam Assy 1 16 01332721 Water Pump Mounting Rack 1 17 05230026 Drain Pipe for Water Pump 1 18 01252713 Pump Bac...

Page 60: ...EXPLODED VIEWS AND PARE PARTS LISTS 13 10 SM YUDE 2 A 1 GB 13 10 Exploded view of cassette panel AWAC 95 95 CADE 24 36...

Page 61: ...k 1 7 01269411 Inner Corner Cover Sub Assy IV 1 8 01269412 Inner Corner Cover Sub Assy III 1 9 52069409 Air Outle Foamt 1 4 10 52069410 Air Outle Foamt 2 4 11 01269413 Inner Corner Cover Sub Assy III...

Page 62: ...EXPLODED VIEWS AND PARE PARTS LISTS 13 12 SM YUDE 2 A 1 GB 13 12 Exploded view of Indoor unit AWSI FADE024 N11...

Page 63: ...26909411 Connecting Rod 1 23 26909412 Rotating Shaft 1 24 1521240206 Step Motor 1 25 01809401 Left Pensile Bracket 1 26 01319428 Left Side Plate Sub Assy 1 27 01399400071 Electric Box Assy 1 28 302240...

Page 64: ...EXPLODED VIEWS AND PARE PARTS LISTS 13 14 SM YUDE 2 A 1 GB 13 14 Exploded view of Indoor unit AWSI FADE030 036 N11...

Page 65: ...1 24 01029400041 Evaporator Assy 1 25 26909413 Rotating Shaft 1 26 26909411 Connecting Rod 1 27 26909412 Rotating Shaft 1 28 1521240206 Step Motor 1 29 12509408 Left Foam Assy 1 30 01809401 Left Pens...

Page 66: ...1 24 01029400050 Evaporator Assy 1 25 26909413 Rotating Shaft 1 26 26909411 Connecting Rod 1 27 26909412 Rotating Shaft 1 28 1521240206 Step Motor 1 29 12509408 Left Foam Assy 1 30 01809401 Left Pens...

Page 67: ...EXPLODED VIEWS AND SPARE PART LISTS SM YUDE 2 A 1 GB 13 17 13 17 Exploded view of Outdoor unit AWAU YUDE024 030 H11...

Page 68: ...Plate Sub Assy 1 18 22245003 Valve cover 1 19 07100005 Valve 1 20 26235001 Big Handle 1 21 07133157 Cut off Valve 1 22 07215201 Filter 1 23 4300040033 Magnet Coil 1 24 4300008201 4 way Valve 1 25 0722...

Page 69: ...late Sub Assy 1 18 22245003 Valve cover 1 19 07100005 Valve 1 20 26235001 Big Handle 1 21 07133157 Cut off Valve 1 22 07215201 Filter 1 23 4300040033 Magnet Coil 1 24 4300008201 4 way Valve 1 25 07225...

Page 70: ...EXPLODED VIEWS AND PARE PARTS LISTS 13 20 SM YUDE 2 A 1 GB 13 20 Exploded view of Outdoor unit AWAU YUDE036 H11...

Page 71: ...sion Valve Sub Assy 1 22 39008000049G Temperature Sensor 1 23 07213032 Strainer 1 24 43000344 Electronic Expansion Valve Coil 1 25 07334194 Electronic Expansion Valve 1 07135176 Electronic Expansion V...

Page 72: ...APPENDIX SM YUDE 2 A 1 GB 14 1 14 APPENDIX APPENDIX...

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