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AirMan SDG100S-8B1, Instruction Manual

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AirMan SDG100S-8B1 Instruction Manual Download Page 2

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Summary of Contents for SDG100S-8B1

Page 1: ...www discount equipment com D i s c o u n t E q u i p m e n t c o m...

Page 2: ...ie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsuru...

Page 3: ...see the Engine Operation Manual Keep the manual available at all times for the operator or safety supervisor If the manual is lost or damaged place an order with your dealer for another copy Be sure t...

Page 4: ...ore Starting the Machine 4 10 4 6 Unit Operation 4 13 4 7 Stopping Procedures 4 16 4 8 Emergency Stop 4 17 4 9 Air Bleeding 4 17 5 Periodic Inspection Maintenance 5 1 5 1 Important items as Periodic a...

Page 5: ...hich if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations WARNING indicates a potentially hazardous situation which if not avoided cou...

Page 6: ...machine for the other purposes than power supply Otherwise serious accidents may occur Exhaust gas from the engine is poisonous and could cause casualties when it is inhaled Avoid using the machine i...

Page 7: ...helmet protection glasses earplugs safety shoes a glove and a protection against dust mask according to the contents of work for safety Have first aid boxes and fire extinguishers near the unit ready...

Page 8: ...ing the cautions mentioned above and a third party starting the machine during operation may cause serious accidents such as electric shock Keep hands off from the rotating portion or belts while runn...

Page 9: ...uel oil and engine oil etc They are extremely flammable and dangerous so be careful when handling Refilling oils should be done in an outdoor well ventilated place Refuel after stopping the engine and...

Page 10: ...o stop the engine and remove the starter key whenever the tension of the fan belt is to be adjusted If the machine is running it might catch the operator s hand into the fan belts and this could cause...

Page 11: ...may jet out when the cap is loosened Be careful not to scald yourself from it When washing the machine cover the control panel generator and its electric parts to prevent them from being exposed to sp...

Page 12: ...ean at all times If they are damaged or missing immediately place an order with your nearest dealer for replacement Part numbers are indicated on the lower right corner of the label Adhere a new one t...

Page 13: ...Safety 1 9 The pasting position of safe warning label is as follows A070308 A070307 DETAIL OF INSTRUMENT PANEL SDG150S 8B1 4 7 3 7 9 6 1 6 9 2 10 5 8 Fan shroud D i s c o u n t E q u i p m e n t c o...

Page 14: ...or driving the generator main unit 5 Generator main unit For generating AC power to be supplied 6 Output terminals Equipped with three phase and single phase terminal and receptacle for single phase 7...

Page 15: ...supplying and replenishing engine oil to engine 15 Engine oil level gauge Scale for measuring engine oil level 16 Fuel filter Filtering device for filtering dust mixed in fuel oil 17 Air bleeding ele...

Page 16: ...Otherwise a fatal trouble or serious accident may occur 3 1 1 Lifting Use the lifting bail 1 fitted on center of bonnet Select an appropriate crane or truck by referring to the mass and dimensions men...

Page 17: ...exhaust fume outlet port so that the engine may not get overheated Exhaust fume pipe extension should be provided to send exhaust fume out of the installation place In case that the unit is installed...

Page 18: ...ce make sure that exhaust from the generator or radiator does not blow the sand up in the air or into the machine In case that the unit has to be installed inevitably on any rough and uneven ground it...

Page 19: ...event from entering the jobsite or touching the equipment any other persons than the persons engaged in the job please prepare for safety fences around the unit Preparation of safety fences Safety fen...

Page 20: ...m can allow electrical current from the generator to backfeed into the utility lines Such backfeed may electrocute utility company workers or others who contact the lines during a power outage Consult...

Page 21: ...terrupter will not protect against short circuits or overloads The circuit breaker in the control panel which supplies power to the circuit provides that protection The ground fault circuit interrupte...

Page 22: ...3 Installation 3 7 Grounding method A040174 1 Machine grounding terminal Load equipment Grounding rod Grounding rod D i s c o u n t E q u i p m e n t c o m...

Page 23: ...e Type The following tables show the relations between the cabtyre cable length and the cable thickness nominal cross sectional area suited to the working current Based on the condition that working v...

Page 24: ...ry arranged When using a separate storage tank remove the plug fitted at the connections to the separator tank and make piping as shown in Fig 2 And then turn the handles of the selector valve as show...

Page 25: ...1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 9 10 Manual automatic change over switch 11 Frequency adjuster switch 12 Engine speed switch 13 Coolant temperature gauge 14 Ammeter for battery charge 15 E...

Page 26: ...o function Function rotation At 50Hz operating 1 725min 1 57 5Hz At 60Hz operating 2 070min 1 69Hz Overcrank This lamp goes on when operator fails to start engine during automatic operation mode Clogg...

Page 27: ...eset the lever of circuit breaker press hard the lever downward till the lever sounds click 4 2 3 Thermal relay In case overload or short circuit should occur to load or load connection cable this rel...

Page 28: ...he output voltage of generator is increased higher than the specified voltage Symptom When circuit protector functions and load is applied to the machine such trouble as larger variance of voltage and...

Page 29: ...on For a connecting cable to load do not use a cable with damaged sheath nor an inappropriate insulation cable to the voltage Secure connections between each cable terminal and input output terminal O...

Page 30: ...load and may cause a fire In addition it could cause damage to generator and automatic voltage regulator AVR Be sure to shut off generator before using voltage selector switch When voltage selection...

Page 31: ...switch on the control panel Procedure Start the generator unit and turn the main breaker ON on the control panel Turn the receptacle breaker of output terminal ON How to use aux receptacles Aux recept...

Page 32: ...ption main terminals and receptacles for both single or three phase settings Values shown in the left column give the maximum current available at the 120V 20A GFCI receptacles compared to the value o...

Page 33: ...water such as well water ground water is used this will cause deposits inside radiator or on cylinder head and will cause engine overheat due to poor flow of coolant When the unit is used in a cold r...

Page 34: ...the gauge shows the oil level between MAX and MIN limits it is normal When the oil level is below its MIN add engine oil See 5 5 1 While checking oil level check also for contamination If the oil is f...

Page 35: ...ll ventilated place Do not supply fuel up to the fuel cap And then the fuel may get spilt when the unit is moved transported and it is vibrating 4 5 4 Check Fuel Pre Filter Drain Check if the red floa...

Page 36: ...d at the side of the oil fence Remove the drain plug 1 and drain the condensate accumulated inside the oil fence After making sure that the condensate is drained install the drain plug 1 Drain the con...

Page 37: ...it could cause the generator or to be burned Do not set engine speed except 60Hz by FREQUENCY ADJUSTER 4 6 1 Procedure to Start the Unit Follow the starting procedure below Manual operation Switch OF...

Page 38: ...lf should keep it during inspection and maintenance job neglect and or ignoring the above items could cause a serious accident to other personss standing close by the machine when any other person tha...

Page 39: ...after preheating When stop signal activates it continues 5 seconds cooling down operation to stop engine and the machine is placed again in stand by conditions 4 Starting action Even when the engine...

Page 40: ...Off Be sure to frequently check meters and indicators for proper operation or any machine water oil fuel leaks etc The above table gives standard values They may vary slightly depending on operating...

Page 41: ...iming pump more than 20 times till the fuel comes out Tighten the air bleeding plug and keep pushing the priming pump so that fuel can be filled more than 10 times After waiting about one minute loose...

Page 42: ...l oil grease or antifreeze Do not disassemble or adjust engine compressor or part s for which inspection or maintenance is not referred to in this manual Use genuine parts for replacement Any breakdow...

Page 43: ...st dealer for information a Controls and instruments function properly b Quantity and any leak of water fuel and oil or any contamination should be checked c Appearance abnormal noise or excessive hea...

Page 44: ...l 4 11 Check engine oil level 4 10 Check coolant level 4 10 Check looseness in pipe connector terminals and tear in wiring 5 9 Check Fan belt tension 4 12 In the case of NG it exchanges Change engine...

Page 45: ...Air filter element 32143 16200 32143 16200 32143 12500 1 Engine oil filter element kit ISUZU 1132402322 ISUZU 1132402322 ISUZU 1132402322 1 Fuel filter element kit ISUZU 8980088400 ISUZU 8980088400 IS...

Page 46: ...surized during or just after the operation Hot oil could blow out and can cause injury Procedure Loosen the drain plug 1 located outside the frame to drain the oil Open the drain valve 2 provided insi...

Page 47: ...ation may drop when moisture oil vapor and dust are stuck always keep the machine clean Procedure Megger tester required Remove the load side cable from the output terminal board Remove the cable betw...

Page 48: ...ntact your nearest dealer Press the RESET BUTTON When the RESET BUTTON extends during peration Unplug all appliances from the GFCI protected receptacle Press the RESET BUTTON IF THE GFCI CANNOT BE RES...

Page 49: ...t 1 and clean or replace it after inspection In case you attach the cup 2 after element cleaning please push into a case 3 firmly by hand and fasten after checking having applied the hook of the handl...

Page 50: ...the indicator on top surface of the battery If the indicator shows that charge is needed recharge the battery immediately 5 5 9 Check Wiring of Each Part Every 500 hours Check each wiring for any loo...

Page 51: ...asher for washing to prevent fin tubes 3 from being damaged When the unit is used installed near seaside and on boat board clean the radiator using fresh water more times than once a month 5 5 12 Chan...

Page 52: ...foreign matter and check it for any rust When the oil fence is found rusted remove the rust outside and inside and paint it again Should any leakage be found contact your dealer or us directly Check w...

Page 53: ...his eyes wash the eyes with clean running water and make him see a doctor immediately When LLC Antifreeze is stored put it in a container with an indication saying LLC Antifreeze inside and seal it u...

Page 54: ...e push into a case 3 firmly by hand and fasten after checking having applied the hook of the handle for cup fixation to the case 3 5 5 17 Check Rubber hose Every 1 000 hours When any crack or wear is...

Page 55: ...ny delay Do not charge the frozen battery Otherwise it may explode If the battery is frozen warm it up until the battery temperature becomes 16 C to 30 C Battery electrolyte is dilute sulfuric acid In...

Page 56: ...d terminals backwards Such wrong connection will cause spark and damage to each component Procedure for using a booster cable Stop the engine Connect one end of the cable to the terminal of the machin...

Page 57: ...semble clean and change Disassemble clean and change Replenish fuel Bleed air Engine oil pressure drop monitor lamp glows 1 Engine oil shortage 2 Engine oil filter clogging 3 Oil pressure switch malfu...

Page 58: ...repair Check change Check change Check repair Check repair Check select Reset Too high voltage generated when set at the rated frequency 50Hz 60Hz Voltage will not drop even when the voltage regulator...

Page 59: ...earest distributor or directly us Example of diagnosis lamp lighting Long interval lighting 2 times short interval lighting 3 times This code shows 23 Short interval lighting 4 times long interval lig...

Page 60: ...ther openings like the muffler with a vinyl sheet packing tape etc to prevent moisture and dust from getting in the unit Measure the insulation resistance of the generator and make sure that it is mor...

Page 61: ...ntercooled Number of cylinders 4 Total displacement cu in L 317 5 193 Rated output hp kW 152 113 6 Revolution per minute rpm min 1 1 800 1 800 Lubricating oil capacity gal L 5 4 20 5 Coolant capacity...

Page 62: ...d Number of cylinders 4 Total displacement cu in L 317 5 193 Rated output hp kW 152 113 6 Revolution per minute rpm min 1 1 800 1 800 Lubricating oil capacity gal L 5 4 20 5 Coolant capacity including...

Page 63: ...ed Number of cylinders 6 Total displacement cu in L 475 7 790 Rated output hp kW 190 4 142 Revolution per minute rpm min 1 1 800 1 800 Lubricating oil capacity gal L 10 0 38 Coolant capacity including...

Page 64: ...8 Specifications 8 4 8 2 Outline drawing SDG100S 8B1 Unit in A080041 D i s c o u n t E q u i p m e n t c o m...

Page 65: ...8 Specifications 8 5 Unit mm A080041 1 D i s c o u n t E q u i p m e n t c o m...

Page 66: ...8 Specifications 8 6 SDG125S 8B1 Unit in A080042 D i s c o u n t E q u i p m e n t c o m...

Page 67: ...8 Specifications 8 7 Unit mm A080042 1 D i s c o u n t E q u i p m e n t c o m...

Page 68: ...8 Specifications 8 8 SDG150S 8B1 Unit in A080034 D i s c o u n t E q u i p m e n t c o m...

Page 69: ...8 Specifications 8 9 Unit mm A080034 1 D i s c o u n t E q u i p m e n t c o m...

Page 70: ...9 Wiring Diagram 9 1 9 1 Generator Wiring Diagram A070284 D i s c o u n t E q u i p m e n t c o m...

Page 71: ...9 Wiring Diagram 9 2 9 2 Engine Wiring Diagram SDG100 125S 8B1 A080043 2 D i s c o u n t E q u i p m e n t c o m...

Page 72: ...9 Wiring Diagram 9 3 A080043 1 D i s c o u n t E q u i p m e n t c o m...

Page 73: ...9 Wiring Diagram 9 4 SDG150S 8B1 A080032 D i s c o u n t E q u i p m e n t c o m...

Page 74: ...9 Wiring Diagram 9 5 A080033 D i s c o u n t E q u i p m e n t c o m...

Page 75: ...ie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsuru...

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