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12

13

REGULAR MAINTENANCE

1. Always stop the pump at the bottom of its stroke when you take a break or at the end of the day. This helps keep 

material from drying on the rod, damaging 

the packings.

2. Keep the displacement pump packing nut/wet cup 1/3 full of Airlessco Throat Seal Oil at all times. The TSO helps 

protect the packings and rod.

3. Lubricate Connecting Rod Pin every 3 months.

4. Inspect the packing nut daily. Your paint pump has Airlessco's patented "Triple Life Packing System". Packing life will 

be extended a minimum of 3 times if the proper packing tightening procedure is followed!

PACKING TIGHTENING PROCEDURE:

 

Inspect the packing nut daily!If seepage of paint into the packing nut and/ or movement of the piston upward is 

found (while not spraying), the packing nut should be tightened enough to stop leakage only, but not any tighter. 

OVERTIGHTENING WILL DAMAGE THE PACKINGS

 and reduce the packing life to the life of other piston pumps.

OIL AND LUBRICATION INSTRUCTIONS

ELECTRIC MOTOR MAINTENANCE

FIG. 12

1. LUBRICATION

 - This motor is supplied with pre-

lubricated ball bearings, lubricated for the life of the 

bearing.

2. MOTOR BRUSHES

 - need periodic inspection and 

replacement as wear indicates. Brush wear is greatly 

influenced by individual application. It is recommended 

that brush wear be checked at early intervals of 

operation in order to determine future required 

inspection. Standard Leeson brushes have an initial 

length of 1 and 1/4".  When the brushes are worn to a 

length of 5/8" they should be replaced.

TO CHANGE THE BRUSHES:

1. Unplug the machine.

2. Remove the cover over the motor.

3. Open the two covers at the rear of the motor.

4. Loosen the screw under the brush.

5. Pull out the wire.

6. Push the brush retainer clip in and withdraw.

7. Remove the worn brushes.

8. Install new brushes in the reverse order.

For long life, new brushes (Part # 301-146 for 110 volt, Part # 301-147 for 220 - 240 volts) need to have a run in period. 

After changing brushes, set the machine for spraying. With a bucket of Pump Conditioner and water, a 50' 1/4" airless 

hose, airless gun and tip on unit, open the prime valve and switch on.  The pump will now prime. With pump running in the 

prime mode, turn the pressure control knob to high pressure. (The pump has to cycle fast with no pressure in the pump). 

Run the pump for 20 minutes and the brushes will be run in.

SEALED BEARING

1 OZ. SAE 30 W OIL - 

SEMI-ANNUALLY

FILL PLUG- UNIT HAS GREASE IN 

GEARBOX FROM FACTORY AND WILL 

NOT REQUIRE CHANGING.

 (GREASE - PN: 301-178)

OIL IMPREGNATED SLEEVE-

DIP IN HOT 10 W OIL WHEN REMOVED

BLEED (WEEP HOLE)

Summary of Contents for SL1500

Page 1: ...001 826 FEB09 AIRLESSCO SL1500 AIRLESS PAINT SPRAYER SERVICE OPERATION MANUAL...

Page 2: ...ssure Control Assembley Calibration 25 Electrical System 26 Replacement of Electrical Components 27 Optional Air Atomizer 28 Optional Hopper System 28 Notes 29 Airlessco Accessories 30 1 Spray Gun Tip...

Page 3: ...ELATED TO THE USAGE OF THIS EQUIPMENT ON PAGES 2 3 4 READ LEARN AND FOLLOW THE PRESSURE RELIEF PROCEDURE ON PAGE 8 OF THIS MANUAL SL1500 110V SL1500 230V Max Pressure 3300 PSI 330 PSI Output FreeFlow...

Page 4: ...shing equipment is readily available and properly maintained NEVER LEAVE SPRAYER UNATTENDED WITH PRESSURE IN THE SYSTEM FOLLOW PRESSURE RELIEF PROCEDURES ON PAGE 8 Keep spraying area free from obstruc...

Page 5: ...the risk of static sparking fire or explosion which can result in serious bodily injury and property damage ALWAYS GROUND ALL OF THESE COMPONENTS 1 Sprayer Connect a ground wire and clamp supplied to...

Page 6: ...hing by following the specific cleaning procedure on page 5 and 8 ALWAYS follow the PRESSURE RELIEF PROCEDURE on page 8 ALWAYS remove the spray tip before flushing Hold a metal part of the gun firmly...

Page 7: ...y features and how to engage safety latch 2 Pour enough clean compatible solvent into a large empty metal pail to fill the pump and hoses 3 Place the suction tube into the pail or place the pail under...

Page 8: ...tructed in the safety warn ing section of this manual 5 FLUSH THE SPRAYER Follow Flushing Procedure in this manual STARTING UP PRESSURE CONTROL KNOB is used to adjust pressure Turn clockwise CW to inc...

Page 9: ...aste container when checking to see if the tip is cleared or when using a self cleaning tip When you spray into the paint bucket always use the lowest spray pressure and maintain firm metal to metal c...

Page 10: ...to engage safety latch 2 Turn the unit off 3 Disengage the gun safety latch and trigger the gun to relieve residual fluid pressure HOLD METAL PART OF THE GUN IN CONTACT WITH GROUNDED METAL PAIL USE M...

Page 11: ...afety latch return handle to the spray position Spray Position Shown REVERSE TO UNPLUG RETAINING NUT CLOGGED FLAT TIP Should the spray tip become clogged relieve pressure from hose by following the PR...

Page 12: ...20 562 Trigger Guard 6 119 055 Bolt 7 119 054 Nut 8 120 109 Gun Head 9 120 540 Actuator Pin 2 10 120 536 Gun Plate 11 120 038 Nut 12 120 056 Plastic Washer 13 120 538 Gun Trigger Lock 14 120 055 Wave...

Page 13: ...Orifice clogged Tip damaged Clean carefully Replace with new tip Craters or pock marks bubbles on work Solvent balance Use 1 to 3 short solvents remainder long solvents this is most likely to happen w...

Page 14: ...013 015 017 019 021 023 025 027 029 031 035 039 041 4 6 102 152 209 211 213 215 217 219 221 223 225 227 229 6 8 152 203 309 311 313 315 317 319 321 323 325 327 335 8 10 203 254 409 411 413 415 417 41...

Page 15: ...ement as wear indicates Brush wear is greatly influenced by individual application It is recommended that brush wear be checked at early intervals of operation in order to determine future required in...

Page 16: ...placed on motor shaft it is pushed on until a positive stop is reached The set screws Fig 30 Item 50 are then loctited The lower pulley is placed on gearbox and held in place with keyway and snap rin...

Page 17: ...rods and screw locknuts with washers on loosely 6 Tighten the tie rod locknuts evenly to 30 ft lb NOTE AFTER ALL THE ROD LOCKNUTS ARE TIGHT THE ALIGNMENT OF BOTH RODS SHOULD ALLOW EASY ASSEMBLY AND DI...

Page 18: ...tlet seat O ring outlet ball and ball guide 4 Inspect the outlet ball and seat for wear Replace as required NOTE OUTLET SEAT 187 061 IS REVERSIBLE 5 While piston is still locked in the holder install...

Page 19: ...kings and two of the leather V packings and place onto your male gland in the following order with the inverted side down polyethylene leather polyethylene leather polyethylene 3 Take the female adapt...

Page 20: ...18 2 9 5 6 1 8 7 10 12 13 11 23 28 24 22 21 20 26 25 19 17 16 15 18 14 3 4 1 27 23 SL1500 PUMP PARTS DIAGRAM 2 9 5 6 1 8 7 10 12 13 11 17 27 28 24 22 21 20 26 25 19 17 16 15 18 14 3 4 1 FIG 22 FIG 23...

Page 21: ...Piston 19 187 026 PTFE Female Adapter 20 187 025 Male Adapter 21 187 031 Belleville Springs 3 22 187 315 Stainless Steel Spacer 23 187 037 Short Male Adapter 2 24 187 058 Female Double Adapter 25 187...

Page 22: ...ontrol Assy 110V Pressure Control Assy 230V 6 111 034 Screw 8 7 331 249 99 Sensor PAINT SYSTEM FIG 25 FIG 27 OPTIONAL MANIFOLD FILTER 111 200 OPTIONAL FILTER KIT 301 440 PARTS LIST FIGURE 26 Item No P...

Page 23: ...SSEMBLY 55 GALLON 119 087 PARTS LIST FIGURE 28 CONT Item No Part No Description 5 141 008 Filter Basket 5 301 514 5 Gal Suction Tube 7 250 116 Clamp 2 PARTS LIST FIGURE 29 Item No Part No Description...

Page 24: ...22 COMPLETE SPRAYER FIG 30 1 2 3 4 5 6 7 8 9 10 11 13 14 16 17 18 19 17 20 21 22 24 23 25 26 27 29 30 31 32 33 35 36 37 38 41 49 42 50 51 52 53 54 28 43 44 34 45 46 47 48 SEE FIGURE 23 27...

Page 25: ...Bracket Return Tube 26 140 035 Lock Washer 2 27 140 051 Nut 2 28 301 134 Stopper 2 29 113 056 Axle PARTS LIST FIGURE 30 CONT Item No Part No Description 30 143 029 Set Collar 2 31 301 165 Wheel 2 32 3...

Page 26: ...ipped Proceed to step six Pressure Control Assembly Board STEP 6 If everything checks out in steps one through five and the power indicating light is still out replace the pressure control assembly Mo...

Page 27: ...to a bucket of Coro chek and water 4 Turn prime pressure relief valve to the prime open position 5 Turn pressure control knob clockwise until machine starts to prime 6 Place the prime pressure relief...

Page 28: ...5HPDC Motor 230V 8 301 318 99 301 364 99 Pressure Control Assy 110V Pressure Control Assy 230V 9 117 207 Jumper 10 331 294 99 Sensor 11 331 297 Potentiometer 12 331 184 Spacer 13 117 044 Knob 14 331 3...

Page 29: ...e potentiometer shaft assembly 5 Pull entire potentiometer assembly out of the frame 6 Replace in reverse order 1 Lower the pressure control assembly as described above 2 Disconnect the two wires on t...

Page 30: ...nd apply less air flow PARTS LIST FIGURE 33 Item No Description 1 Air Fitting 2 Air Flow Tube 3 Air Tube 4 Nut F 11 16 16 5 Fluid Seal 6 Nut G 7 8 14 7 Stem 8 Back Housing 9 Viton O Ring 10 Front Hous...

Page 31: ...29 NOTES...

Page 32: ...pack 100 064 Used to cover suction filter 100 065 5 Gallon strainer HOSE COVER 4 mil poly protects your airless hose from paint and abrasion damage Comes in 1000 roll with perforations each 50 100 219...

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