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9

WARNINGS - Continued

             

              

 WARNING

Do not use halogenated solvents in this sys tem. 

The prime valve, 2 gun manifold and most air less 

guns  have  aluminum  parts  and  may  ex plode. 

Clean ing  agents,  coat ings,  paints  or  ad he sives 

may con tain halogenated hy dro car bon sol vents. 

DON"T  TAKE  CHANCES!  Con sult  your  ma te ri al 

suppliers to be sure. Some of the most com mon 

of these sol vents are: Carbontetrachloride, Chlo-

 roben zene,  Dichloroethane,  Dichloroethyl  Ether, 

Ethylbromide,  Ethylchloride,  Tethrachloethane. 

Al ter nate  valves  and  guns  are  available  if  you 

need to use these solvents.

  GAS ENGINE PRECAUTIONS

Locate unit 25 feet away from spray area in well vent-

ilated area. NEVER operate in closed building unless 

exhaust  is  piped  outside.  NEVER  allow  hose  to  lay 

against  engine  mufflers  or  hot  parts.  NEVER  refill 

fuel  tank  while  engine  is  hot  or  is  running.

Important:  United States Government safety stan dards 

have been adopted under the Oc cu pa tion al Safety & 

Health Act. These stan dards, par tic u lar ly the Gen er al 

Standards, Part 1910, & the Con struc tion Stan dards, 

part 1926 should be con sult ed.

AVOID COMPONENT RUPTURE

This  sprayer  operates  at  3000  psi  (205  bar).   Al ways 

be  sure  that  all  com po nents  and  accessories  have  a 

max i mum work ing pres sure of at least 3000 psi to avoid 

rup ture which can result in serious bodily injury including 

in jec tion and prop er ty damage.
NEVER leave a pressurized sprayer unattended to avoid 

ac ci den tal  operation  of  it  which  could  result  in  serious 

bodily in ju ry.
ALWAYS follow the PRESSURE RELIEF PROCEDURE 

whenever  you  stop  spraying  and  before  adjusting,  re-

 mov ing or repairing any part of the sprayer.
NEVER alter or modify any part of the equipment to avoid 

possible component rupture which could result in serious 

bodi ly injury and property damage.
NEVER use weak or damaged or non-conductive paint 

hose. Do not allow kinking or crushing of hoses or allow it 

to vibrate against rough or sharp or hot surfaces. Before 

each use, check hoses for damage and wear and ensure 

all fl uid connections are secure.
REPLACE any damaged hose. NEVER use tape or any 

device to mend the hose.
NEVER attempt to stop any leakage in the line or fi ttings 

with your hand or any part of the body. Turn off the unit 

and release pressure by following PRESSURE RELIEF 

PROCEDURE.
ALWAYS  use  approved  high  pressure  fi ttings  and  re-

 place ment parts.
ALWAYS ensure fi re extinquishing equipment is readily 

avail able and properly maintained.

                WHEN SPRAYING & CLEANING WITH FLAMMABLE PAINTS OR THINNERS:

1. When spraying with fl ammable liquids, the unit must be located a minimum of 25 feet away from the spraying 

     area in a well ventilated area. Ventilation must be suffi cient enough to prevent the accumulation of vapors.

2. To eliminate electrostatic discharge, ground the spray unit, paint bucket and spraying object. Use only high 

    pressure airless hoses approved for 3000 psi which is conductive.

3. Remove spray tip before cleaning gun and hose. Make contact of gun with bucket and spray without the tip in 

    a well ventilated area, into the grounded steel bucket.

4. Never use high pressure in the cleaning process. USE MINIMUM PRESSURE.

5. Do not smoke in spraying/cleaning area.

 

FLUSHING

Reduce the risk of injection injury, static sparking or 

splash ing by following the specifi c cleaning procedure 

on page 4 and 9.  
ALWAYS follow the PRESSURE RELIEF PROCEDURE 

on page 8. 

ALWAYS  remove  the  spray  tip  before  fl ush ing.  Hold  a 

met al part of the gun fi rmly to the side of a metal pail and 

use the lowest possible fl uid pressure dur ing fl ushing.

NEVER use cleaning solvents with fl ash points below 140 

degress F. Some of these are: acetone, benzene, ether, 

gas o line, naphtha. Consult your supplier to be sure.

PREVENT STATIC SPARKED FIRE/ EXPLOSIONS

ALWAYS be sure all equipment and objects being sprayed 

are properly grounded. Always ground sprayer, paint buck et 

and object being sprayed. See "grounding" on page 8 for 

detailed grounding information.
Vapors created when spraying can be ignited by sparks. 

To reduce the risk of fi re, always locate the sprayer at least 

20 feet (6 m.) away from the spray area. Do not plug in or 

unplug any electrical cords in the spray area, which can 

create sparks, when there is any chance of igniting vapors 

still in the air. Follow the coating & solvent man u fac tur ers 

safety warnings and pre cau tions.
Use only conductive fl uid hoses for airless applications. Be 

sure gun is grounded  through hose connections. Check 

ground  continuity  in  hose  &  equipment.  Overall  (end  to 

end) re sis tance of unpressurized hose must not exceed 29 

megohms for any coupled length or combination of hose 

length. Use only high pressure airless hoses with static wire 

approved for 3000 psi.

Summary of Contents for 1200G

Page 1: ...RATION MANUAL Airlessco SL6200 Airlessco SL6200 ALLPRO 1200G ALLPRO 1200G Gasoline Powered Gasoline Powered Airless Paint Sprayers Airless Paint Sprayers Airless Paint Sprayers 001 553 OCT07 BUILT TO...

Page 2: ...d 20 Pressure Calibration of Elec Board 20 Clutch Replacement Hi Boy 21 Clutch Replacement Lo Boy 22 23 Clutch Assembly Parts Lists 23 Engine Assembly Parts Lists 24 Paint System Assembly Parts List H...

Page 3: ...ECIFICATIONS AIRLESSCO SL6200 ALLPRO 1200G Pressure 0 3000 psi Output 1 5 gpm 5 7 Ltr Min Tip size 1 gun up to 0 041 2 guns up to 0 029 Engine 5 5 HP Honda FLUSHING Read Prior to Using Your Sprayer 1...

Page 4: ...ever 1 Be sure the gun safety latch is engaged and there is no spray tip in the gun Refer to Fig 1 Refer to your separate instruction manual provided with your your separate instruction manual provide...

Page 5: ...g 5 below 3 Starting the Sprayer see Fig 6 7 above a Prime Valve must be open priming position b Pressure Control Knob must be in low pressure c Follow the procedure under How to Flush page 4 Steps 6...

Page 6: ...parable with the material sprayed Thinner will dissolve the build up of paint on the outside of tip tip guard and gun much more effectively than if the paint dries out completely 8 When Shutting Off t...

Page 7: ...splashed in eyes or on skin inhaled or swallowed Know the hazards of the fluid you are using Store dispose of hazardous fluids according to manufacturer local state national guidelines ALWAYS wear pro...

Page 8: ...ily injury Use only hose that has a spring guard The spring guard helps protect the hose from kinks or other damage which could result in hose rupture and cause an injection injury NEVER use a damaged...

Page 9: ...by following PRESSURE RELIEF PROCEDURE ALWAYS use approved high pressure fittings and re placement parts ALWAYS ensure fire extinquishing equipment is readily available and properly maintained WHEN SP...

Page 10: ...y gun This waving is called arching Instead hold the spray gun at a 12 to 15 inch distance perpendicular from the work If you are not familiar with spraying techniques we recommend that you study this...

Page 11: ...VEN PAINT COAT OVERLAP HALF THE WIDTH OF EACH PAINT STROKE TOTAL SPRAYGUN MOVEMENT arm movement full sweep TRIGGER POINT TRIGGER POINT The Actual Paint Stroke Adjust pressure control knob so that pain...

Page 12: ...Application too heavy Reduce pressure and or use tip in next smaller nozzle group Coating fails to Material too viscous Thin cautiously close smooth over Spray pattern irreg Orifice clogged Clean care...

Page 13: ...use a tip larger than the maximum pump flow rate or capacity the sprayer can accommodate Pump flow rate is measured in gallons per min GPM or where appropriate liters per min LPM SPRAY PAINTING TIP O...

Page 14: ...the packings and rod 3 Lubricate Connecting Rod Pin every 3 months 4 Inspect the packing nut daily Your paint pump has Airlessco s patented Triple Life Packing System Packing life will be extended a m...

Page 15: ...fluid pump Fig 20 item 14 4 Remove 2 retaining rings and slip the sleeve of the coupling down and remove both coupling halfs This will disconnect fluid pump from the connecting rod Fig 22 Items 10 11...

Page 16: ...the pump and remove inlet valve assembly 4 Using the rod collar tool loosen the packing nut CCW and push the piston down and out of the fluid body 5 Place piston holder 187 248 in a vise Slide the pis...

Page 17: ...ng set can be removed quickly and easily Another method is to wrap some masking tape around the bottom of the piston Now push the piston back through the pump and remove through the top The packings a...

Page 18: ...106 014 OPT 106 014 OPT 187 020 187 020 187 065 187 065 106 017 106 017 187 017 187 017 187 018 187 018 301 094 301 094 141 010 141 010 187 059 187 059 187 059 187 059 INCLUDED WITH 187 330 99 PISTON...

Page 19: ...een the clutch field and plate The gap should be 012 to 024 If the gap is greater than 028 the gap is too wide If this gap is too wide remove the spacer Fig 15 Item 4 from the clutch assembly Should t...

Page 20: ...onnect 5000 psi glycerine pressure guage on output of pump between fluid pump airless hose to monitor Fluid Pump Pressure 3 Start engine and run at maximum RPM Turn Prime Pressure Relief Valve to the...

Page 21: ...portion of clutch Hold belt and let gearbox hang upside down Place belt over upper pulley on engine Fig 17 Item 3 Rotate gearbox upright and install bolts loosely Push down on gearbox with approximate...

Page 22: ...th 13 16 wrench on coupling screw and 5 16 allen wrench in differential screw simultaneously with both wrenches screw coupling nut assembly into gearbox shaft by turning clockwise until a positive sto...

Page 23: ...534 Block Tensioner 8 301 208 New Gearbox 9 305 045 Plate 10 305 046 Spacer Tube 4 FIG 14 PARTS LIST ITEM NO PART NO DESCRIPTION ITEM NO PART NO DESCRIPTION 1 112 041 Screw Differential 6 301 037 Bea...

Page 24: ...2 9 136 091 Screw cap 5 16 24 4 10 100 383 Screw soc 3 8 24 4 FIGURE 17 PARTS LIST ITEM PART DESCRIPTION NO NO 301 230 Screw 301 160 Honda 5 5HP Engine 305 012 Adaptor 136 091 Screw 4 112 029 Key 100...

Page 25: ...100 123 3 8 x 21 Hose 100 129 3 8 Plug 100 141 3 8 M x 1 4 M Elbow 100 161 3 8 Cap w Ring 100 224 1 4 Barb 100 226 1 4 M x 1 4 F Fitting 111 200 Filter Assembly 169 010 3 8 x 3 8 Nipple 169 013 3 8 M...

Page 26: ...0 023 50 x 3 8 Hose 50 x 3 8 Hose 4 169 010 3 8 M x 3 8 M Nipple 3 8 M x 3 8 M Nipple 5 111 200 99 Manifold Filter Assembly Manifold Filter Assembly 6 100 129 3 8 Plug 3 8 Plug 7 100 161 3 8 Cap w Rin...

Page 27: ...ug 3 8 3 8 NPT M x 3 8 NPS M Elbow 3 8 Cap with Ring Filter Assy Plug 1 4 NPT 111 202 301 356 106 007 111 204 111 203 111 201 169 013 100 034 100 129 169 013 100 161 111 200 100 028 1 2 3 4 5 6 7 8 9...

Page 28: ...See pg 23 Fig 19 30 46 35 34 33 18 13 14 14a 14b 11 12 10 10 19 28 25 26 27 24 9 8 32 31 22 41 42 43 44 45 FIG 22 See pg 22 Fig 17 16 15 20 COMPLETE SPRAYER HI BOY 37 38 29 17 55 21 23 52 53 54 56 51...

Page 29: ...92 Shield rear 2 301 189 Shield front 3 301 105 Hook 4 100 360 Screw 2 5 100 312 Screw 4 6 301 320 Cover gearbox 8 301 333 Connecting Rod Ass y 9 301 046 Rod End 10 189 048 Retaining Ring 2 11 189 046...

Page 30: ...or 13 100 339 Screw 4 14 301 524 5 5 HP Engine Ass y 15 305 046 Spacer Tube 4 16 301 264 Clutch Ass y 17 301 529 Cover FIG 23 30 34 35 36 33 32 32 188 160 Ground Ass y FIG 23 PARTS LIST POWER UNIT Ite...

Page 31: ...28 100 012 100 126 100 385 187 017 187 018 1 2 3 4 5 6 7 8 9 10 11 12 used on units equipped with either the 100 180 or 331 050 prime valves The 301 090 suction ass y also includes the 100 081A Elbow...

Page 32: ...uick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flu...

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