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7

Fluids under high pressure from spray or leaks can 

penetrate the skin and cause extremely serious injury, 

including the need for amputation.

NEVER 

point the spray gun at anyone or any part of the 

body.

NEVER

 put hand or fi ngers over the spray tip. Do not use 

NEVER

NEVER

rag or other materials over your fi ngers. Paint will penetrate 

through material and into the hand.

NEVER

 try to stop or defl ect leaks with your hand or body.

NEVER

NEVER

ALWAYS

 have gun tip guard in place when spraying.

ALWAYS

ALWAYS

ALWAYS lock gun trigger when you stop spraying.

ALWAYS remove tip from the gun to clean it.

NEVER  try  to  "blow  back"  paint,  this  is  not  an  air  spray 

sprayer.

ALWAYS follow the 

PRESSURE RELIEF PROCEDURE

, as 

shown on page 8, before cleaning or removing the spray tip 

or servicing any system equipment.

Be  sure  equipment  safety  devices  are  operating  properly 

before each use.
Tighten all fl uid connections before each use.

MEDICAL TREATMENT

If any fl uid appears to penetrate your skin, get EMERGENCY 

CARE AT ONCE. DO NOT TREAT AS A SIMPLE CUT.
* Go to an emergency room immediately.
* Tell the doctor you suspect an injection injury.
* Tell him what kind of material you were spraying with and 

have him read NOTE TO PHYSICIAN on pg. 6.

WARNINGS

HIGH PRESSURE SPRAY CAN CAUSE EXTREMELY SERIOUS INJURY.

OBSERVE ALL WARNINGS. THIS SPRAYER FOR PROFESSIONAL USE ONLY.

GENERAL PRECAUTION

S

NEVER alter equipment in any manner.
NEVER smoke while in spraying area.
NEVER spray highly fl ammable materials.
NEVER use around children.
NEVER allow another person to use sprayer unless he is 

thoroughly instructed on its' safe use and given this opera-

tors manual to read.
ALWAYS wear a spray mask, gloves and protective eye 

wear  while spraying. 
ALWAYS ensure fi re extinquishing equipment is readily 

available and properly maintained.

NEVER LEAVE SPRAYER UNATTENDED WITH 

PRES SURE IN THE SYSTEM. FOLLOW PRES SURE 

RELIEF PROCEDURES ON PAGE 6.

TOXIC FLUID HAZARD

Hazardous  fl uid  or  toxic  fumes  can  cause  serious  in ju ry  or 

death  if  splashed  in  eyes  or  on  skin,  inhaled  or  swallowed. 

Know the hazards of the fl uid you are us ing. Store & dispose 

of hazardous fl uids according to manufacturer, local, state & 

national guidelines.
ALWAYS wear protective eyewear, gloves, clothing

and respirator as recommended by fl uid man u fac tur er.

INJECTION HAZARD

SPRAY GUN SAFETY

ALWAYS set safety lock on the gun in "LOCKED" po si tion 

when not in use and before servicing or cleaning. 

DO NOT remove or modify any part of gun.

ALWAYS REMOVE SPRAY TIP when cleaning. Flush unit 

with LOWEST POSSIBLE PRESSURE.

CHECK  operation  of  all  gun  safety  devices  before  each 

use.

Be very careful when removing the spray tip or hose from gun. 

A plugged line con tains fl uid un der pressure. If the tip or line 

is plugged, follow the PRES SURE RE LIEF PRO CE DURE 
as out lined on page 6.

TIP GUARD

ALWAYS have the tip guard in place on the spray gun while 

spraying. The tip guard alerts you to the injection hazard and 

helps prevent accidentally placing your fi n gers or any part of 
your body close to the spray tip.

SPRAY TIP SAFETY

Use extreme caution when cleaning or changing spray tips. 

If the spray tip clogs while spraying, engage the gun safety 

latch immediately. ALWAYS follow the PRES SURE RELIEF 

PROCEDURE before removing  the spray tip to clean it. 

NEVER wipe off build up around the spray tip.

ALWAYS remove tip & tip guard to clean AFTER

pump is turned off and the pressure is relieved by fol low ing 
the PRESSURE RELIEF PROCEDURE.

KEEP CLEAR OF MOVING PARTS

Keep clear of moving parts when starting or operating the 

sprayer. Do not put your fi ngers into any openings to avoid 

amputation by moving parts or burns on hot parts.

Precaution is the best insurance against an accident.

When  starting  the  engine,  maintain  a  safe  distance  from 

moving parts of the equipment.

Before  adjusting  or  servicing  any  mechanical  part  of  the 

sprayer, follow the PRESSURE RELIEF PRO CE DURE on 

page 6, and remove the ignition cable from the spark plug to 

prevent accidental starting of spray er.

WARNINGS CONTINUED ON NEXT PAGE.............

ALWAYS INSPECT SPRAYING AREA

Keep spraying area free from obstructions.

Make sure area has good ventilation to safely remove 

vapors and mists.

NEVER keep fl ammable material in spraying area.

NEVER spray in vicinity of open fl ame or other sources of 

ignition.

Spraying area must be at least 20 ft. away from spray unit.

Summary of Contents for 1200G

Page 1: ...RATION MANUAL Airlessco SL6200 Airlessco SL6200 ALLPRO 1200G ALLPRO 1200G Gasoline Powered Gasoline Powered Airless Paint Sprayers Airless Paint Sprayers Airless Paint Sprayers 001 553 OCT07 BUILT TO...

Page 2: ...d 20 Pressure Calibration of Elec Board 20 Clutch Replacement Hi Boy 21 Clutch Replacement Lo Boy 22 23 Clutch Assembly Parts Lists 23 Engine Assembly Parts Lists 24 Paint System Assembly Parts List H...

Page 3: ...ECIFICATIONS AIRLESSCO SL6200 ALLPRO 1200G Pressure 0 3000 psi Output 1 5 gpm 5 7 Ltr Min Tip size 1 gun up to 0 041 2 guns up to 0 029 Engine 5 5 HP Honda FLUSHING Read Prior to Using Your Sprayer 1...

Page 4: ...ever 1 Be sure the gun safety latch is engaged and there is no spray tip in the gun Refer to Fig 1 Refer to your separate instruction manual provided with your your separate instruction manual provide...

Page 5: ...g 5 below 3 Starting the Sprayer see Fig 6 7 above a Prime Valve must be open priming position b Pressure Control Knob must be in low pressure c Follow the procedure under How to Flush page 4 Steps 6...

Page 6: ...parable with the material sprayed Thinner will dissolve the build up of paint on the outside of tip tip guard and gun much more effectively than if the paint dries out completely 8 When Shutting Off t...

Page 7: ...splashed in eyes or on skin inhaled or swallowed Know the hazards of the fluid you are using Store dispose of hazardous fluids according to manufacturer local state national guidelines ALWAYS wear pro...

Page 8: ...ily injury Use only hose that has a spring guard The spring guard helps protect the hose from kinks or other damage which could result in hose rupture and cause an injection injury NEVER use a damaged...

Page 9: ...by following PRESSURE RELIEF PROCEDURE ALWAYS use approved high pressure fittings and re placement parts ALWAYS ensure fire extinquishing equipment is readily available and properly maintained WHEN SP...

Page 10: ...y gun This waving is called arching Instead hold the spray gun at a 12 to 15 inch distance perpendicular from the work If you are not familiar with spraying techniques we recommend that you study this...

Page 11: ...VEN PAINT COAT OVERLAP HALF THE WIDTH OF EACH PAINT STROKE TOTAL SPRAYGUN MOVEMENT arm movement full sweep TRIGGER POINT TRIGGER POINT The Actual Paint Stroke Adjust pressure control knob so that pain...

Page 12: ...Application too heavy Reduce pressure and or use tip in next smaller nozzle group Coating fails to Material too viscous Thin cautiously close smooth over Spray pattern irreg Orifice clogged Clean care...

Page 13: ...use a tip larger than the maximum pump flow rate or capacity the sprayer can accommodate Pump flow rate is measured in gallons per min GPM or where appropriate liters per min LPM SPRAY PAINTING TIP O...

Page 14: ...the packings and rod 3 Lubricate Connecting Rod Pin every 3 months 4 Inspect the packing nut daily Your paint pump has Airlessco s patented Triple Life Packing System Packing life will be extended a m...

Page 15: ...fluid pump Fig 20 item 14 4 Remove 2 retaining rings and slip the sleeve of the coupling down and remove both coupling halfs This will disconnect fluid pump from the connecting rod Fig 22 Items 10 11...

Page 16: ...the pump and remove inlet valve assembly 4 Using the rod collar tool loosen the packing nut CCW and push the piston down and out of the fluid body 5 Place piston holder 187 248 in a vise Slide the pis...

Page 17: ...ng set can be removed quickly and easily Another method is to wrap some masking tape around the bottom of the piston Now push the piston back through the pump and remove through the top The packings a...

Page 18: ...106 014 OPT 106 014 OPT 187 020 187 020 187 065 187 065 106 017 106 017 187 017 187 017 187 018 187 018 301 094 301 094 141 010 141 010 187 059 187 059 187 059 187 059 INCLUDED WITH 187 330 99 PISTON...

Page 19: ...een the clutch field and plate The gap should be 012 to 024 If the gap is greater than 028 the gap is too wide If this gap is too wide remove the spacer Fig 15 Item 4 from the clutch assembly Should t...

Page 20: ...onnect 5000 psi glycerine pressure guage on output of pump between fluid pump airless hose to monitor Fluid Pump Pressure 3 Start engine and run at maximum RPM Turn Prime Pressure Relief Valve to the...

Page 21: ...portion of clutch Hold belt and let gearbox hang upside down Place belt over upper pulley on engine Fig 17 Item 3 Rotate gearbox upright and install bolts loosely Push down on gearbox with approximate...

Page 22: ...th 13 16 wrench on coupling screw and 5 16 allen wrench in differential screw simultaneously with both wrenches screw coupling nut assembly into gearbox shaft by turning clockwise until a positive sto...

Page 23: ...534 Block Tensioner 8 301 208 New Gearbox 9 305 045 Plate 10 305 046 Spacer Tube 4 FIG 14 PARTS LIST ITEM NO PART NO DESCRIPTION ITEM NO PART NO DESCRIPTION 1 112 041 Screw Differential 6 301 037 Bea...

Page 24: ...2 9 136 091 Screw cap 5 16 24 4 10 100 383 Screw soc 3 8 24 4 FIGURE 17 PARTS LIST ITEM PART DESCRIPTION NO NO 301 230 Screw 301 160 Honda 5 5HP Engine 305 012 Adaptor 136 091 Screw 4 112 029 Key 100...

Page 25: ...100 123 3 8 x 21 Hose 100 129 3 8 Plug 100 141 3 8 M x 1 4 M Elbow 100 161 3 8 Cap w Ring 100 224 1 4 Barb 100 226 1 4 M x 1 4 F Fitting 111 200 Filter Assembly 169 010 3 8 x 3 8 Nipple 169 013 3 8 M...

Page 26: ...0 023 50 x 3 8 Hose 50 x 3 8 Hose 4 169 010 3 8 M x 3 8 M Nipple 3 8 M x 3 8 M Nipple 5 111 200 99 Manifold Filter Assembly Manifold Filter Assembly 6 100 129 3 8 Plug 3 8 Plug 7 100 161 3 8 Cap w Rin...

Page 27: ...ug 3 8 3 8 NPT M x 3 8 NPS M Elbow 3 8 Cap with Ring Filter Assy Plug 1 4 NPT 111 202 301 356 106 007 111 204 111 203 111 201 169 013 100 034 100 129 169 013 100 161 111 200 100 028 1 2 3 4 5 6 7 8 9...

Page 28: ...See pg 23 Fig 19 30 46 35 34 33 18 13 14 14a 14b 11 12 10 10 19 28 25 26 27 24 9 8 32 31 22 41 42 43 44 45 FIG 22 See pg 22 Fig 17 16 15 20 COMPLETE SPRAYER HI BOY 37 38 29 17 55 21 23 52 53 54 56 51...

Page 29: ...92 Shield rear 2 301 189 Shield front 3 301 105 Hook 4 100 360 Screw 2 5 100 312 Screw 4 6 301 320 Cover gearbox 8 301 333 Connecting Rod Ass y 9 301 046 Rod End 10 189 048 Retaining Ring 2 11 189 046...

Page 30: ...or 13 100 339 Screw 4 14 301 524 5 5 HP Engine Ass y 15 305 046 Spacer Tube 4 16 301 264 Clutch Ass y 17 301 529 Cover FIG 23 30 34 35 36 33 32 32 188 160 Ground Ass y FIG 23 PARTS LIST POWER UNIT Ite...

Page 31: ...28 100 012 100 126 100 385 187 017 187 018 1 2 3 4 5 6 7 8 9 10 11 12 used on units equipped with either the 100 180 or 331 050 prime valves The 301 090 suction ass y also includes the 100 081A Elbow...

Page 32: ...uick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flu...

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