Airless DP6825 Operating Instructions Manual Download Page 20

 

                                                                                                                             

                         

DP-airless

      Page 20 of 22     

Problem 

Cause 

Solution 

Unit  will  not  prime  or  has  lost 
prime 

 

Re prime Unit

 

No  paint.  Suction  tube  not 
totally immersed in paint

 

Immerse suction tube in paint

 

Suction set filter clogged.

 

Clean filter.

 

Hopper screen clogged

 

Clean screen.

 

Suction tube loose at inlet valve

 

Clean connection and tighten

 

Inlet valve stuck

 

Clean inlet valve

 

Outlet valve stuck.

 

Clean outlet valve 
Replace any worn parts.

 

Sprayer  starts  up  but  does 
not draw in paint.

 

Inlet valve worn or damaged.

 

Clean or replace

 

Pump is not primed. 

Prime pump. 

Inlet screen is clogged . 

Clean debris off inlet screen and 
make sure suction tube is immersed 
in fluid. 

Suction tube is not immersed in 
paint. 

Make sure suction tube is immersed 
in paint. 

Suction tube is leaking. 

Tighten suction tube connection. 
Inspect for cracks or vacuum leaks. If 
cracked or damaged, replace suction 
tube. 

Prime/Spray Valve is worn or 
obstructed with debris. 

Clean the valve or replace a new one. 

Pump  cycles  but  does  not 
build up pressure.

 

Pump check ball is stuck. 

Remove outlet fitting and clean outlet 
check ball. 

Pressure is set too low. 

Slowly turn Pressure Control Knob 
clockwise to increase pressure 
setting which will turn motor on to 
build pressure. 

Spray tip is clogged. 

Unclog spray tip   

Fluid filter is clogged. 

Clean or replace fluid filter   

Spray gun fluid filter is clogged.  Clean or replace gun fluid filter, 

   

Pump cycles, but paint only 
dribbles or spurts when 
spray gun is triggered. 

Spray tip is too large or worn. 

Replace tip. 

Summary of Contents for DP6825

Page 1: ...ease read and keep this manual Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to...

Page 2: ...5 Component Identification 6 7 Technical Data 8 Operation 9 Set up 10 Start up 11 SPRAYING TECHNIQUE 12 13 Install Tip Guard on Spray Gun 13 Tip Selection 14 15 Clean up 16 18 Troubleshooting 19 21 E...

Page 3: ...hat all containers and collection systems are grounded to prevent static discharge Connect to a grounded outlet and use grounded extensions cords Do not use a 3 to 2 adapter Do not use a paint or a so...

Page 4: ...ure quickly Be thoroughly familiar with the controls PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction an...

Page 5: ...E EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury hearing...

Page 6: ...tion pointing forward directs pressurized fluid to paint hose Automatically relieves system pressure in overpressure situations 4 Prime tube Drains fluid in system during priming and pressure relief 5...

Page 7: ...Belt To reduce the power from Motor and supply the right power to the machine 15 1 Diaphragm Moved by the piston inside and pump out the fluid 15 High pressure hose Transports high pressure fluid fro...

Page 8: ...ction motor brushless Motor speed rpm 2880 rpm 2880 rpm 2880 rpm Spraying distance cm 40 50cm 40 50cm 40 50cm Paint viscosity Medium less than 120s Medium to high Medium to high both water based oil b...

Page 9: ...rd 2 Turn Prime Spray valve to PRIME to relieve pressure 3 Hold gun firmly to side of pail Trigger the gun to relieve pressure 4 Engage trigger lock NOTE Leave Prime Spray valve in the PRIME position...

Page 10: ...m the top of the plate If the oil is low fill as necessary low viscosity hydraulic oil 46 hydraulic anti wearing oil Install back the 7 cover DP6825 6830 6835 1 0L 10mm distance to the top level 6 Che...

Page 11: ...Turn the Pressure Regulator Valve 9 clockwise till the fluid is circulating in the prime tube 4 9 Turn power switch OFF 10 Transfer suction tube to paint pail and submerge suction tube in paint 11 Tu...

Page 12: ...0 to 12 inches 25 30cm between the spray tip and the surface 5 The spray gun should be triggered off at the end of each stroke and on again at the beginning of the next This avoids paint buildup at th...

Page 13: ...interior corners such as on a bookcase or inside a cabinet aim the gun toward the center of the corner to spray By dividing the spray pattern this way the edges on both sides are sprayed evenly Insta...

Page 14: ...tip hole size for that coating and best fan width for that surface Tip Hole Size Tip hole size controls flow rate the amount of paint that comes out of the gun HINTS Use larger tip hole sizes with thi...

Page 15: ...uer 015 215 315 415 515 615 0 22 Oil Base Paint 017 217 317 417 517 617 0 25 019 219 319 419 519 619 0 33 021 321 421 521 621 0 41 Latex Paint Acrylic Enamel 023 523 623 0 49 025 525 625 0 57 Heavy La...

Page 16: ...ent 6 Remove spray tip and guard washer and let soak in warm water or appropriate solvent 7 Increase pressure to about 1 2 maximum pressure and let circulate for 2 3 minutes to flush paint out of the...

Page 17: ...pressure and turn Prime Spray Knob to prime A 21 Lay unit back on handle so inlet valve is facing upward Clean threads of inlet valve with a damp cloth Fill inlet valve with light household oil Slowl...

Page 18: ...e valve Outlet valve If possible leave the copper washer under the cap in place At least be sure to replace it with the same side up The top will show the imprint of the end cap while the bottom shoul...

Page 19: ...ged Check for broken insulation or wires Replace electric cord if damaged Power switch is on and sprayer is plugged in but motor does not run and pump does not cycle Paint and or water is frozen or ha...

Page 20: ...Suction tube is not immersed in paint Make sure suction tube is immersed in paint Suction tube is leaking Tighten suction tube connection Inspect for cracks or vacuum leaks If cracked or damaged repla...

Page 21: ...ray tip in Clean position Put tip in Spray position Pressure is set too low Increase pressure Gun tip or suction filter plugged Clean filters Suction tube loose at inlet valve Tighten suction tube fit...

Page 22: ...DP airless Page 22 of 22...

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