Airless DP-6840iB Operating Instruction Download Page 7

For corners and edges, split the

 

center of the spray pattern on the

 

corner or edge and spray vertically

 

so that both adjoining sections

 

receive approximately even

 

amounts of paint.

 

When spraying with a shield, hold it firmly against the surface.

 

Angle the spray gun slightly away from the shield and toward

 

the surface. This will prevent paint from being forced

 

underneath.

 

Shrubs next to houses should be tied back and covered with a

 

canvas cloth. The cloth should be removed as soon as possible.

 

    gun extensions are extremely helpful in these situations.

 

Nearby objects such as automobiles, outdoor furniture, etc.

 

should be moved or covered whenever in the vicinity of a

 

spray job. Be careful of any other surrounding objects that

 

could be damaged by overspray.

 

3. Place the siphon tube into a container of the appropriate

 

      solvent. Examples of the appropriate solvent are water for

 

      latex paint or mineral spirits for oil-based paints.

 

4. Place the return hose into a metal waste container.

 

5. Move the PRIME/SPRAY valve down to its PRIME position.

 

6. Turn the unit on and set the pressure to

 

      Clean by turning the pressure

 

      control knob to the middle position.

 

7. Allow the solvent to circulate through the

 

      unit and flush the paint out of the return

 

      hose into the metal waste container.

 

8. Turn the unit off by moving the pressure control knob to

 

      the OFF position.

 

9. Move the PRIME/SPRAY valve up to its SPRAY position.

 

Practice

 

1. Be sure that the paint hose is free of kinks and clear of

 

      objects with sharp cutting edges.

 

2. Turn the pressure control knob counterclockwise to its to

 

      its lowest setting.

 

3. Turn the PRIME/SPRAY valve up to its SPRAY position.

 

4. Turn the pressure control knob clockwise to its highest

 

      setting. The paint hose should stiffen as paint begins to

 

      flow through it.

 

5. Unlock the gun trigger lock.

 

6. Trigger the spray gun to bleed air out of the hose.

 

7. When paint reaches the spray tip, spray a test area to

 

      check the spray pattern.

 

8. Use the lowest pressure setting

 

      necessary to get a good spray

 

      pattern. If the pressure is set too

 

                                                                                    Good spray pattern

 

      high, the spray pattern will be too

 

      light. If the pressure is set too

 

      low, tailing will appear or the paint

 

      will spatter out in gobs rather than

 

      in a fine spray.

 

                                                                                    Paint tailing pattern

 

WARNING

 

Ground the gun by holding it against the

 

edge of the metal container while

 

flushing. Failure to do so may lead to a

 

static electric discharge, which may

 

cause a fire.

 

  11. Trigger the gun into the metal waste

 

          container until the paint is flushed out of the hose and

 

          solvent is coming out of the gun.

 

12. Continue to trigger the spray gun into the waste container

 

          until the solvent coming out of the gun is clean.

 

NOTE: For long-term or cold weather storage, pump

 

            mineral sprits through the entire system.

 

            For short-term storage when using latex paint,

 

            pump water mixed with Liquid Shield Plus

 

            through the entire system (see the Accessories

 

            section of this manual for part number).

 

13. Follow the “Pressure Relief Procedure” found in the

 

        Operation section of this manual.

 

14. Unplug the unit and store in a clean, dry area.

 

Cleanup

 

WARNING

 

Special cleanup instructions for use with flammable

 

solvents:

 

   

• Always flush spray gun preferably outside and at least one

 

        hose length from spray pump.

 

   

• If collecting flushed solvents in a one gallon metal

 

        container, place it into an empty five gallon container, then

 

        flush solvents.

 

   

• Area must be free of flammable vapors.

 

   

• Follow all cleanup instructions.

 

CAUTION

 

Do not store the unit under pressure.

 

Cleaning the Spray Gun Tip

 

1. Flush the gun with solvent immediately after the work is

 

      completed.

 

2. Oil the retractor pins to prevent them from seizing up.

 

Should the spray tip become clogged, reverse

 

the spray tip with the lever and pull the trigger.

 

Once the obstruction comes out of the spray

 

tip, release the trigger, reverse the spray tip

 

back to the spray pattern setting, and resume

 

spraying.

 

CAUTION

 

The sprayer, hose, and gun should be cleaned thoroughly

 

after daily use. Failure to do so permits material to build

 

up, seriously affecting the performance of the unit.

 

WARNING

 

Do not attempt to clean the tip with your finger.

 

Do not use a needle or other sharp pointed instrument to

 

clean the tip. The hard tungsten carbide is brittle and can

 

be chipped.

 

WARNING

 

Always spray at minimum pressure with the gun nozzle tip

 

removed when using mineral spirits or any other solvent

 

to clean the sprayer, hose, or gun. Static electricity

 

buildup may result in a fire or explosion in the presence of

 

flammable vapors.

 

   

1. Follow the “Pressure Relief Procedure” found in the

 

          Operation section of this manual.

 

    2. Remove the gun tip and tip guard and clean with a brush

 

          using the appropriate solvent.

 

DP-airless Page 7 of 18

 

Summary of Contents for DP-6840iB

Page 1: ...d and keep this manual Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply...

Page 2: ...s 4 Never spray near sources of ignition e g open flames cigarettes also cigars and pipes are sources of ignition sparks hot wires and hot surfaces etc 5 Attention Danger of injury by injection Never...

Page 3: ...ove the spray tip before flushing or cleaning the system The paint hose can develop leaks from wear kinking and abuse A leak is capable of injecting material into the skin Inspect the paint hose befor...

Page 4: ...a minimum of 15m 50 x 10mm 1 4 nylon airless spray hose to the unit Tighten securely 3 Attach an airless spray gun to the spray hose Using two wrenches one on the gun and one on the hose tighten secu...

Page 5: ...the Min PSI with low pressure setting 16 Increase the pressure by turning the pressure control knob slowly clockwise toward the Max zone and test the spray pattern on a piece of cardboard Adjust the...

Page 6: ...rting the machine Pressure Relief Procedure WARNING Be sure to follow the pressure relief procedure when shutting the unit down for any purpose including servicing or adjusting any part of the spray s...

Page 7: ...ern WARNING Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 11 Trigger the gun into...

Page 8: ...assembly refer to the electrical schematic in the Parts List section of this manual 13 Position the electronic cover over the electronic control assembly Secure the electronic cover with the three el...

Page 9: ...properly 13 Secure the motor shroud with the four motor shroud screws Motor Shroud Screws Electronic Control Assembly Motor Shroud Grommet Transducer To F Mounting Plate ilte r Replacing the PRIME SPR...

Page 10: ...ousingdisassembling the fluid section It is possible that the valves may notFoot Valve seat properly because of debrisCage stuck in the foot valve seat or outlet Foot Valve valve seat Use the followin...

Page 11: ...icated and in place thread the lower housing into the upper housing Using two wrenches hold the upper housing at the wrench flats with one wrench and tighten the lower housing with the other 30 Attach...

Page 12: ...tape 7 Check for external leaks at all connections Tighten connections if necessary 8 Clean the valves and service the fluid section following the Servicing the Fluid Section procedure in the Mainten...

Page 13: ...llowing the instructions that came with the spray gun 2 Rotate the pressure control knob to adjust the pressure for a proper spray pattern 3 Clean all screens and filters 4 Add solvent to the material...

Page 14: ...ew 2 Knock off nut 1 Fluid section assembly 1 Siphon tube 1 Hose clamp 1 Inlet screen 1 Fitting 1 Item 13 14 15 16 17 18 19 20 21 22 Description Quantity Return hose 1 Filter assembly 1 Outlet fitting...

Page 15: ...r with label 1 Screw 4 Retaining ring 1 Connecting pin 1 Screw 2 Relay 1 Screw 1 Circuit breaker 1 Mounting plate 1 Grommet 1 Item 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Descri...

Page 16: ...with the side that has the o ring closest to the top of the packing facing up 9 10 11 12 13 14 15 16 17 18 19 20 7 8 22 NOTE When repacking the fluid section make sure the raised lip on the bottom of...

Page 17: ...lon 1 Outlet valve seat 1 Outlet valve retainer 1 Foot valve cage 1 Foot valve ball 1 Foot valve seat 1 O ring 1 Foot valve housing 1 Piston assembly includes items 10 16 1 Filter Assembly 1 2 3 4 5 6...

Page 18: ...s measuring 8 to 12 20 to 30 cm are preferred because they offer more control while spraying and are less likely to plug Piston Lube Specially formulated to prevent materials from adhering to the pist...

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