Airless DP-6840iB Operating Instruction Download Page 12

Troubleshooting

 

Problem

 

The unit will not run.

 

Cause

 

1. The unit is not plugged in.

 

2. Tripped breaker.

 

3. The pressure is set too low (pressure

 

      control knob set at minimum setting

 

      does not supply power to unit).

 

4. Faulty or loose wiring.

 

5. Excessive motor temperature.

 

Solution

 

1. Plug the unit in.

 

2. Reset the breaker.

 

3. Turn the pressure control knob clockwise to

 

      supply power to the unit and increase the

 

      pressure setting.

 

4. Inspect or take to a authorized service

 

      center.

 

5. Allow motor to cool.

 

1. Rotate the PRIME/SPRAY valve clockwise

 

      to the PRIME position.

 

2. Check the siphon tube/suction set

 

      connection and tighten or re-tape the

 

      connection with Teflon tape.

 

3. Remove the pump filter element and clean.

 

      Remove the inlet screen and clean.

 

4. Remove the siphon tube/suction set and

 

      clean.

 

1. Replace the spray tip following the

 

      instructions that came with the airless spray gun.

 

2. Replace the spray tip with a tip that has a

 

      smaller orifice following the instructions that

 

      came with the airless spray gun.

 

3. Turn the pressure control knob clockwise to

 

      increase the pressure setting.

 

4. Remove the pump filter element and clean.

 

      Remove the gun filter and clean. Remove

 

      the inlet screen and clean.

 

5. Clean or replace the PRIME/SPRAY valve.

 

  6. Check the siphon tube/suction set

 

        connection and tighten or re-tape the

 

        connection with Teflon tape.

 

  7. Check for external leaks at all connections.

 

        Tighten connections, if necessary.

 

  8. Clean the valves and service the fluid

 

       

section following the “Servicing the Fluid

 

       

Section” procedure in the Maintenance

 

        section of this manual.

 

  9. Reverse or replace the valve seats

 

       

following the “Servicing the Fluid Section”

 

        procedure in the Maintenance section of

 

        this manual.

 

10. Take unit to a Titan authorized service

 

        center.

 

1. Repack the pump followin

g the “Servicing

 

     

the Fluid Section” procedure in the

 

      Maintenance section of this manual.

 

2. Replace the piston rod following the

 

     

“Servicing the Fluid Section” procedure in

 

      the Maintenance section of this manual.

 

The unit will not prime.

 

1. The PRIME/SPRAY valve is in the

 

      SPRAY position.

 

2. Air leak in the siphon tube/suction set.

 

3. The pump filter and/or inlet screen is

 

      clogged.

 

4. The siphon tube/suction set is clogged.

 

The unit will not build or

 

maintain pressure.

 

1. The spray tip is worn.

 

2. The spray tip is too large.

 

3. The pressure control knob is not set

 

      properly.

 

4. The pump filter, gun filter, or inlet

 

      screen is clogged.

 

5. Material flows from the return hose

 

      when the PRIME/SPRAY valve is in the

 

      SPRAY position.

 

6. Air leak in the siphon tube/suction set.

 

7. There is external fluid leak.

 

8. There is an internal fluid section leak

 

      (packings are worn and/or dirty, valve

 

      balls are worn).

 

9. Worn valve seats

 

10. Motor powers but fails to rotate (current

 

        foldback)

 

Fluid leakage at the upper end

 

of the fluid section.

 

1. The upper packings are worn.

 

2. The piston rod is worn.

 

DP-airless Page 12 of 18

 

Summary of Contents for DP-6840iB

Page 1: ...d and keep this manual Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply...

Page 2: ...s 4 Never spray near sources of ignition e g open flames cigarettes also cigars and pipes are sources of ignition sparks hot wires and hot surfaces etc 5 Attention Danger of injury by injection Never...

Page 3: ...ove the spray tip before flushing or cleaning the system The paint hose can develop leaks from wear kinking and abuse A leak is capable of injecting material into the skin Inspect the paint hose befor...

Page 4: ...a minimum of 15m 50 x 10mm 1 4 nylon airless spray hose to the unit Tighten securely 3 Attach an airless spray gun to the spray hose Using two wrenches one on the gun and one on the hose tighten secu...

Page 5: ...the Min PSI with low pressure setting 16 Increase the pressure by turning the pressure control knob slowly clockwise toward the Max zone and test the spray pattern on a piece of cardboard Adjust the...

Page 6: ...rting the machine Pressure Relief Procedure WARNING Be sure to follow the pressure relief procedure when shutting the unit down for any purpose including servicing or adjusting any part of the spray s...

Page 7: ...ern WARNING Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 11 Trigger the gun into...

Page 8: ...assembly refer to the electrical schematic in the Parts List section of this manual 13 Position the electronic cover over the electronic control assembly Secure the electronic cover with the three el...

Page 9: ...properly 13 Secure the motor shroud with the four motor shroud screws Motor Shroud Screws Electronic Control Assembly Motor Shroud Grommet Transducer To F Mounting Plate ilte r Replacing the PRIME SPR...

Page 10: ...ousingdisassembling the fluid section It is possible that the valves may notFoot Valve seat properly because of debrisCage stuck in the foot valve seat or outlet Foot Valve valve seat Use the followin...

Page 11: ...icated and in place thread the lower housing into the upper housing Using two wrenches hold the upper housing at the wrench flats with one wrench and tighten the lower housing with the other 30 Attach...

Page 12: ...tape 7 Check for external leaks at all connections Tighten connections if necessary 8 Clean the valves and service the fluid section following the Servicing the Fluid Section procedure in the Mainten...

Page 13: ...llowing the instructions that came with the spray gun 2 Rotate the pressure control knob to adjust the pressure for a proper spray pattern 3 Clean all screens and filters 4 Add solvent to the material...

Page 14: ...ew 2 Knock off nut 1 Fluid section assembly 1 Siphon tube 1 Hose clamp 1 Inlet screen 1 Fitting 1 Item 13 14 15 16 17 18 19 20 21 22 Description Quantity Return hose 1 Filter assembly 1 Outlet fitting...

Page 15: ...r with label 1 Screw 4 Retaining ring 1 Connecting pin 1 Screw 2 Relay 1 Screw 1 Circuit breaker 1 Mounting plate 1 Grommet 1 Item 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Descri...

Page 16: ...with the side that has the o ring closest to the top of the packing facing up 9 10 11 12 13 14 15 16 17 18 19 20 7 8 22 NOTE When repacking the fluid section make sure the raised lip on the bottom of...

Page 17: ...lon 1 Outlet valve seat 1 Outlet valve retainer 1 Foot valve cage 1 Foot valve ball 1 Foot valve seat 1 O ring 1 Foot valve housing 1 Piston assembly includes items 10 16 1 Filter Assembly 1 2 3 4 5 6...

Page 18: ...s measuring 8 to 12 20 to 30 cm are preferred because they offer more control while spraying and are less likely to plug Piston Lube Specially formulated to prevent materials from adhering to the pist...

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