Airless DP-6840iB Operating Instruction Download Page 3

  9. Attention! Please observe the following when working

 

        inside and outside:

 

        No solvent gasses should be carried to the unit. No

 

        solvent gasses should form near the unit. Set up the unit

 

        on the opposite side to the object being sprayed. When

 

        spraying outdoors, take the wind direction into account.

 

        When working indoors there must be sufficient ventilation

 

        to ensure that the solvent gasses are carried away. A

 

        minimum dist

ance of 6.1m (20’) must be observed

 

        between the unit and object being sprayed.

 

10. Extraction equipment should be installed by the user in

 

        accordance with the local regulations.

 

11. The objects being sprayed must be earthed.

 

12. When cleaning the unit, solvent should never be sprayed

 

        into a container with only a small opening (bunghole). An

 

        explosive gas/air mixture is likely to form. The container

 

        must be earthed.

 

13. Cleaning the unit.

 

        A harsh jet should never be used to spray the unit. In

 

        particular a high-pressure cleaner or high-pressure steam

 

        cleaner should never be used. There is a danger that

 

        water will penetrate into the unit and cause a short-circuit.

 

14. Pulling the trigger causes a recoil force to the hand that is

 

        holding the spray gun.

 

        The recoil force of the spray gun is particularly powerful

 

        when the tip has been removed and a high pressure has

 

        been set on the airless high-pressure pump. Therefore,

 

        when cleaning without tip set the pressure control valve to

 

        the lowest pressure.

 

15. The mains plug should always be disconnected from the

 

        socket when work is being carried out on the electrical

 

        components.

 

16. Work or repairs should only be carried out on electrical

 

        equipment by a trained electrician, even if the work is

 

        described in the operating instructions. No liability will be

 

        accepted for incorrectly installed electrics.

 

17. Positioning when the ground is uneven.

 

        The front of the unit must point downward so that the

 

        machine does not slip away.

 

HAZARD: INJECTION INJURY - A high pressure stream

 

                        of paint produced by this equipment can pierce

 

                        the skin and underlying tissues, leading to

 

                        serious injury and possible amputation.

 

DO NOT TREAT AN INJECTION INJURY AS A

 

SIMPLE CUT! Injection can lead to

 

amputation. See a physician immediately.

 

PREVENTION:

 

   

• The maximum operating range of the unit is 228 BAR

 

        (3300 PSI) fluid pressure.

 

   

• NEVER aim the gun at any part of the body.

 

   

• NEVER allow any part of the body to come in contact with

 

        the fluid stream. DO NOT come in contact with a fluid

 

        stream created by a leak in the fluid hose.

 

   

• NEVER put your hand in front of the gun. Gloves will not

 

        provide protection against an injection injury.

 

   

• ALWAYS lock the gun trigger, shut the fluid pump off and

 

        release all pressure before servicing, cleaning the tip

 

        guard, changing tips, or leaving unattended. Pressure will

 

        not be released by turning off the engine. The

 

        PRIME/SPRAY knob must be turned to PRIME to relieve

 

        the pressure. Refer to the PRESSURE RELIEF

 

        PROCEDURE described in this manual.

 

   

• The tip guard must always be in place while spraying. The

 

        tip guard provides some protection against injection

 

        injuries but is mainly a warning device.

 

   

• ALWAYS remove the spray tip before flushing or cleaning

 

        the system.

 

   

• The paint hose can develop leaks from wear, kinking and

 

        abuse. A leak is capable of injecting material into the skin.

 

        Inspect the paint hose before each use.

 

NOTE TO PHYSICIAN:

 

Injection into the skin is a traumatic injury. It is

 

important to treat the injury surgically as soon as

 

possible. DO NOT delay treatment to research toxicity.

 

Toxicity is a concern with some coatings injected

 

directly into the blood stream. Consultation with a

 

plastic surgeon or reconstructive hand surgeon may be

 

advisable.

 

HAZARD: EXPLOSION OR FIRE - Solvent and paint fumes

 

                          can explode or ignite, causing property damage

 

                          and/or severe injury.

 

PREVENTION:

 

   

• Fire extinguishing equipment must be present and in good

 

        working order.

 

   

• Use only conductive or earthed high pressure fluid hoses

 

        for airless applications. Be sure that the gun is earthed

 

        properly through hose connections.

 

   

• The pump must be connected to an earthed object. Use

 

        the green earthing wire to connect the pump to a water

 

        pipe, steel beam, or other electrically earthed surface.

 

   

• When flushing equipment use the lowest possible

 

        pressure.

 

HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE

 

                          MATERIALS- May cause property damage or

 

                          severe injury.

 

PREVENTION:

 

   

• Do not use bleach.

 

   

• Do not use halogenated hydrocarbon solvents such as

 

        methylene chloride and 1,1,1 - trichloroethane. They are

 

        not compatible with aluminum and may cause an

 

       

explosion. If you are unsure of a material’s compatibility

 

        with aluminum, contact your coating's supplier.

 

HAZARD: GENERAL - May cause property damage or

 

                          severe injury.

 

PREVENTION:

 

   

• This high pressure airless pump is designed to be used

 

        with manufacturer authorized parts only. When using this

 

        pump with parts that do not comply with the minimum

 

        specifications and safety devices of the pump

 

        manufacturer, the user assumes all risks and liabilities.

 

   

• Before each use, check all hoses for cuts, leaks, abrasion

 

        or bulging of cover, as well as damage or movement of

 

        couplings. If any of these conditions exist, replace the

 

        hose immediately. Never repair a paint hose. Replace it

 

        with another earthed hose.

 

   

• Wear protective eyewear.

 

   

• Do not spray on windy days.

 

Earthing Instructions

 

This product must be earthed. In the event of an electrical

 

short circuit, earthing reduces the risk of electric shock by

 

providing an escape wire for the electric current. This product

 

is equipped with a cord having an earthing wire with an

 

appropriate earthing plug. The plug must be plugged into an

 

outlet that is properly installed and earthed in accordance with

 

all local codes and ordinances.

 

DANGER 

— Improper installation of the earthing plug can

 

result in a risk of electric shock.

 

If repair or replacement of the cord or plug is necessary, do not

 

connect the green earthing wire to either flat blade terminal.

 

The wire with insulation having a green outer surface with or

 

without yellow stripes is the earthing wire and must be

 

connected to the earthing pin.

 

Check with a qualified electrician or serviceman if the earthing

 

instructions are not completely understood, or if you are in

 

doubt as to whether the product is properly earthed. Do not

 

modify the plug provided. If the plug will not fit the outlet, have

 

the proper outlet installed by a qualified electrician.

 

DP-airless Page 3 of 18

 

Summary of Contents for DP-6840iB

Page 1: ...d and keep this manual Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply...

Page 2: ...s 4 Never spray near sources of ignition e g open flames cigarettes also cigars and pipes are sources of ignition sparks hot wires and hot surfaces etc 5 Attention Danger of injury by injection Never...

Page 3: ...ove the spray tip before flushing or cleaning the system The paint hose can develop leaks from wear kinking and abuse A leak is capable of injecting material into the skin Inspect the paint hose befor...

Page 4: ...a minimum of 15m 50 x 10mm 1 4 nylon airless spray hose to the unit Tighten securely 3 Attach an airless spray gun to the spray hose Using two wrenches one on the gun and one on the hose tighten secu...

Page 5: ...the Min PSI with low pressure setting 16 Increase the pressure by turning the pressure control knob slowly clockwise toward the Max zone and test the spray pattern on a piece of cardboard Adjust the...

Page 6: ...rting the machine Pressure Relief Procedure WARNING Be sure to follow the pressure relief procedure when shutting the unit down for any purpose including servicing or adjusting any part of the spray s...

Page 7: ...ern WARNING Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 11 Trigger the gun into...

Page 8: ...assembly refer to the electrical schematic in the Parts List section of this manual 13 Position the electronic cover over the electronic control assembly Secure the electronic cover with the three el...

Page 9: ...properly 13 Secure the motor shroud with the four motor shroud screws Motor Shroud Screws Electronic Control Assembly Motor Shroud Grommet Transducer To F Mounting Plate ilte r Replacing the PRIME SPR...

Page 10: ...ousingdisassembling the fluid section It is possible that the valves may notFoot Valve seat properly because of debrisCage stuck in the foot valve seat or outlet Foot Valve valve seat Use the followin...

Page 11: ...icated and in place thread the lower housing into the upper housing Using two wrenches hold the upper housing at the wrench flats with one wrench and tighten the lower housing with the other 30 Attach...

Page 12: ...tape 7 Check for external leaks at all connections Tighten connections if necessary 8 Clean the valves and service the fluid section following the Servicing the Fluid Section procedure in the Mainten...

Page 13: ...llowing the instructions that came with the spray gun 2 Rotate the pressure control knob to adjust the pressure for a proper spray pattern 3 Clean all screens and filters 4 Add solvent to the material...

Page 14: ...ew 2 Knock off nut 1 Fluid section assembly 1 Siphon tube 1 Hose clamp 1 Inlet screen 1 Fitting 1 Item 13 14 15 16 17 18 19 20 21 22 Description Quantity Return hose 1 Filter assembly 1 Outlet fitting...

Page 15: ...r with label 1 Screw 4 Retaining ring 1 Connecting pin 1 Screw 2 Relay 1 Screw 1 Circuit breaker 1 Mounting plate 1 Grommet 1 Item 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Descri...

Page 16: ...with the side that has the o ring closest to the top of the packing facing up 9 10 11 12 13 14 15 16 17 18 19 20 7 8 22 NOTE When repacking the fluid section make sure the raised lip on the bottom of...

Page 17: ...lon 1 Outlet valve seat 1 Outlet valve retainer 1 Foot valve cage 1 Foot valve ball 1 Foot valve seat 1 O ring 1 Foot valve housing 1 Piston assembly includes items 10 16 1 Filter Assembly 1 2 3 4 5 6...

Page 18: ...s measuring 8 to 12 20 to 30 cm are preferred because they offer more control while spraying and are less likely to plug Piston Lube Specially formulated to prevent materials from adhering to the pist...

Reviews: