Page 15
PL19-6000EN
05/15/2015
Step
Operator Action
Comments
1
Connect master gauge to port A (Advance port) - Also
connect hand pump if applicable, see comments
Note: There are two methods of producing the
needed pressure in steps 11 and 15, using the pumps
"motor" or separate "hand pump". Connect a hand
pump only if it will be used to create pressure in steps
11 and 15, and verify the pump's user adjustable
relief valve is set higher than maximum pressure
used in step 15.
2
Connect electrical power to pump
FIRMWARE x.x, then "OK"
0 psi Boot-sequence
3
Firmware 5.5 and earlier: In the OK mode, press the
Menu button once and set Automode ON
AUTOMODE
ON If Automode is OFF, press one of the Arrow buttons
once to select ON
3.1
Firmware 5.5 and earlier: At main screen, press the
Menu button once to display screen "SET PRES",
skip step 4
SET PRES
xxxx psi xxxx psi is the current pressure value of SET PRES
4
Firmware 5.6 and later: At main screen, press the
Menu button once to display screen "UNITS", skip
steps 3 and 3.1
UNITS
psi psi is the current unit of pressure measurement
5
Press and hold the ON / OFF button for 7 seconds
ENTRY
CODE Step into the hidden calibration mode
6
Press and hold the Up Arrow and Down Arrow
buttons together for 7 seconds
CAL PT A
0 psi (0 bar)
Start of calibration process. The advance-solenoid
will be powered up to access the pressure transducer
through valve-port A.
7.a
"Motor" method - Open the pump's user adjustable
relief valve and verify both pump LCD and master
gauge read zero.
CAP PT A
0 psi (0 bar) Calibrate the zero-offset, point "A"
7.b
"Hand Pump" method - Open the hand pump's user
control valve and verify both pump LCD and master
gauge read zero.
CAP PT A
0 psi (0 bar) Calibrate the zero-offset, point "A"
8
Press the Menu button to accept the pressure value
into temporary memory
SAVE A
no
9
Press one Arrow button to change from "NO" to
"YES"
SAVE A
yes Confirm the pressure data should be stored to
memory
10
Press the Menu button once
CAL PT B
2000 psi (138 bar) Calibrating gain is done with two points, starting with
point "B"
11.a
"Motor" method - Press and release the shroud's ON
/ Off motor button to switch the pump motor on.
Reading the master gauge, apply a pressure of 2,000
psi (138 bar) by closing the pump's user adjustable
relief valve.
CAL PT B
2000 psi (138 bar)
CAL PT B can be set at any pressure value greater
than zero. First obtain the pressure value on the
master gauge (ie 2250 psi) (155 bar) then use the
arrow buttons to match the LCD value to the master
gauge.
11.b
"Hand Pump" method - Close the hand pump's
control valve. Reading the master gauge, apply a
pressure of 2,000 psi (138 bar)
CAL PT B
2000 psi (138 bar)
CAL PT B can be set ay any pressure value greater
than zero. First obtain the pressure value on the
master gauge (ie 2250 psi) (155 bar) then use the
arrow buttons to match the LCD value to the master
gauge.
12
Press the Menu button to accept the pressure value
into temporary memory
SAVE B
no
13
Press one Arrow button to change from "NO" to
"YES"
SAVE B
yes Confirm the pressure data should be stored to
memory
14
Press the Menu button once
CAL PT C
8000 psi (548 bar) Calibrating gain is done with two points, finishing with
point "C"
15
Reading the master gauge, apply a pressure of 8,000
psi (548 bar)
CAL PT C
8000 psi (548 bar)
CAL PT C can be set at any pressure value greater
than CAL PT B. First obtain the pressure value on the
master gauge (ie 7500 psi) (515 bar) then use the
arrow buttons to match the LCD value to the master
gauge.
16
Press the Menu button to accept the pressure value
into temporary memory
SAVE C
no
17
Press one Arrow button to change from "NO" to
"YES"
SAVE C
yes Confirm the pressure data should be stored to
memory
18
Press the Menu button once
USE DFLT
off
Re-confirm calibration data. Leave "off" to proceed
with new calibratin data. Only set to "on" to change
calibration data back to factory default settings. Press
Arrow button to change.
19
Press the Menu button once
CAL PT A
0 psi (0 bar) Save calibration data to permanent memory.
20
Press and hold the Menu button for 3 seconds to step
out of the calibration mode.
OK
0 psi (0 bar) Calibration complete
Table A - Pump Calibration
LCD Reading
Airetool
®
General Instructions
