Aircycle Bulb Eater 55 VRS Premium Manual Download Page 20

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Bulb Eater® Manual

CFL Premium Bulb Eater

Parts List

Part #

Description

U/M

Machines

330-007

CFL Premium Bulb Eater®

330-011

CFL Premium Bulb Eater® (220V)

Entry Tubes

55-483

T5 Entry Tube (24”)

55-484

T5 Entry Tube (48”)

55-485

T8 Entry Tube (24”)

55-486

T8 Entry Tube (48”)

55-487

T12 Entry Tube (24”)

55-488

T12 Entry Tube (48”)

55-304

T17 Entry Tube (48”)

55-305

T17 Entry Tube (24”)

55-307

CFL Removable Chute

Filters

55-310

Filter Bags (20 disposable 1st stage filters)

PKG

55-313

Power Filter Unit w/o Mounting Bracket 120v, 50-60hz

55-325

Filter Cartridge (2nd stage HEPA grade)

55-330

Filter Combo Kit (20 bag filters & one 2nd stage cartridge)

55-333

Jumbo Filter Combo Kit (100 bag filters & 5-2nd stage cartridges)

Safety Equipment

330-793

Plug for T8 Entry Tube

330-794

Plug for T5 Entry Tube

330-795

Plug for T12 Entry Tube

330-798

Plug for T17 Entry Tube

330-799

EPA Plug

55-392

CFL-Tube Safety Cover

Bulb Eater Replacement Parts

331-720

Power Cord

55-130

8 Link Spinner Assembly w/ wrench

55-340

Inlet Filter Hose w/ Fittings

55-345

Outlet Filter Hose w/ Fittings

55-450

Carbon Canister w/carbon

55-400

55 Gallon Drum, Epoxy lined, plain lid & bolt ring clamp

55-425

55 Gallon lid w/ gasket

55-440

55 Gallon locking ring, heavy duty 12 gauge w/ bolt

55-386

Lid w/ CFL-Tube Opening

Summary of Contents for Bulb Eater 55 VRS Premium

Page 1: ......

Page 2: ......

Page 3: ...anual includes Description of the Standard Safety Symbols and Safety Systems used System Functions Assembly Operations Maintenance Trouble Shooting Parts Accessories Reference Materials Forms Step by...

Page 4: ...Bulb Eater Operating Procedures 8 9 Recycling Full Drums 8 Maintenance Trouble Shooting Filter Replacement Procedures 10 11 Spinner Replacement Procedures 11 Troubleshooting the Bulb Eater 12 Operatin...

Page 5: ...ated outdoors in a dry covered environment but MUST BE stored indoors when not is use in a dry area Warning indicates a potentially hazardous situation which if not avoided could result in death or se...

Page 6: ...tube fluorescent lamps Compact fluorescent lamps cannot be crushed with the VRS U model Entry Tube Hub Crusher Motor Control Panel Vacuum Filters see page 5 for details contains 1st 2nd stage filters...

Page 7: ...fluorescent lamp as well as compact fluorescent lamps U tube lamps cannot be crushed with the CFL Premium model Entry Tube Hub Crusher Motor Control Panel Vacuum Filters next to crusher motor not pic...

Page 8: ...resent Stops system when the Twist to release when lit lid is lifted off the drum Start Switch Full Drum Drum Open Delay Only operates if the Stops system when the The crusher motor stops with the sto...

Page 9: ...r Bags 10 pack 2 13 Inlet Hose 1 14 Clean Up Hose 1 15 Safety Gloves 2 Pairs 2 16 Safety Glasses 2 17 Ear Plugs 2 Pairs 2 The CFL Premium Bulb Eater Parts List Quantity 1 Motor 1 2 Vacuum Bracket 1 3...

Page 10: ...tube rack to the carbon canister Use rubber grommets between the entry tube rack and lid and align all screws before tightening 6 Hang the canister on the drum edge on the small standoffs provided as...

Page 11: ...e the purge cycle is complete seal the top of the entry tube with the rubber plug When the machine is not in use make sure that all openings are sealed 5 Before removing lid Let the machine sit OFF fo...

Page 12: ...escent lamps 1 Release the stop switch and press green START button Confirm air flow out of carbon canister and suction at top of entry tube if crushing straight lamps before crushing lamps 2 Crush La...

Page 13: ...op of the full drum of crushed lamps within the drum or store in a zip top bag if drum is not yet full Avoid compression of the filter to minimize the release of mercury laden dust 8 Insert a new filt...

Page 14: ...on while the lid is closed use the 5 32 hex wrench to adjust the black lid sensor to extend 0 1 8 the white lid sensor to extend 3 16 3 8 from the sensor housing If necessary use the included screwdr...

Page 15: ...conditions can cause filters to fill more quickly 1 Replace the 1st stage bag filter instructions can be found in the Maintenance Troubleshooting section 2 If the problem persists replace the 2nd stag...

Page 16: ...ps the CFL Premium Bulb Eater is capable of crushing compact fluorescent lamps U tube and compact fluorescent lamps should only be crushed using machines designed to crush the specific lamp type What...

Page 17: ...out drums or moving full drums around for storage or pickup Take care when lifting and moving drums of crushed lamps as a full drum can weigh over 500 lbs Before using the machine it is extremely impo...

Page 18: ...d be worn at all times when using the Bulb Eater Safety Glove for Bulb Eater Should be worn at all times when using the Bulb Eater Ear Plugs Should be worn at all times when using the Bulb Eater U Tub...

Page 19: ...ket 120v 50 60hz EA 55 325 Filter Cartridge 2nd stage HEPA grade EA 55 330 Filter Combo Kit 20 bag filters one 2nd stage cartridge EA 55 333 Jumbo Filter Combo Kit 100 bag filters 5 2nd stage cartridg...

Page 20: ...Filter Cartridge 2nd stage HEPA grade EA 55 330 Filter Combo Kit 20 bag filters one 2nd stage cartridge EA 55 333 Jumbo Filter Combo Kit 100 bag filters 5 2nd stage cartridges EA Safety Equipment 330...

Page 21: ...narrow exemptions to the permitting requirements permits are often more easily obtained in Michigan and New Jersey It is Air Cycle s understanding that persons within the states not listed above as re...

Page 22: ...dous some states like Minnesota and Vermont still prohibit persons from disposing of even these non hazardous lamps in a solid waste landfill You may want to talk with a State EPA representative to fi...

Page 23: ...thout obtaining a storage permit There are 2 categories of Universal Waste handlers 1 Small Quantity Handler Generator who accumulates less than 11 000 lbs of universal waste batteries pesticides ther...

Page 24: ...l components contained in the crushed lamp waste Crushing Hazards Perhaps the greatest potential for physical injury during the Bulb Eater use other than laceration from broken glass or metal componen...

Page 25: ...ed through GI tract 0 01 or dermally Systemic toxicity is rare None Mercury Vapor Hg0 Industrial Inhalation 80 absorbed Percutaneous minimal absorption Lungs skin eyes gingiva gums CNS kidneys 2 Mercu...

Page 26: ...bsorption Table 2 provides a summary of mercury vapor exposure limits by various organizations including OSHA ACGIH the National Institute of Occupational Safety and Health NIOSH and the National Acad...

Page 27: ...ES NO Date______________ Date______________ YES NO YES NO Date______________ Date______________ YES NO YES NO Date______________ Date______________ YES NO YES NO Date______________ Date______________...

Page 28: ......

Page 29: ...Drums 85 count HID Mercury Vapor Metal Halide High pressure Sodium Other Shattershield Coated Total of Pallets Incandescent UV Other Waste for Recycling Pick Up Office Machinery E scrap Other Waste S...

Page 30: ......

Page 31: ...on is the repair or replacement of the defective Bulb Eater at Air Cycle Corporation Air Cycle Corporation shall have no liability whatsoever at any time for any personal injury or property damages or...

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